Meech IonWash User manual
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Operating Manual
IonWash™
The revolutionary component cleaning system
March 2018
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Contents
IonWash™ System Overview ................................................................................................ 4
Correct use of an IonWash System....................................................................................... 6
How IonWash Works ............................................................................................................ 6
.......................................................................... 7
............................................................................................................ 9
........................................................................................................ 12
.............................................................................................................. 16
How to relocate or remove the nozzles ................................................................... 20
............................................................................................ 20
...................................................................................................... 21
....................................................................................................... 21
............................................................................................ 21
........................................................................................................ 22
..............................................................................................23
...........................................................................................23
977CM Pulsed DC Controller ..............................................................................................28
...............................................................................................35
....................................................................................35
....................................................................................38
Emergency Stop........................................................................................................39
Safety Light Curtains...........................................................................................................40
.............................................................................................................................41
............................................................41
....................................................................................................43
Maintenance ......................................................................................................................44
Spare Parts and Consumables ............................................................................................47
.................................................................................................................48
IonWash Technical Data .....................................................................................................49
CE Approval ........................................................................................................................50
Technical Drawings .............................................................................................................51
..................................................................................................55
Products shown in this document may be covered by one or more patents, patents applied for and/or registered
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IonWash™ System Overview
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Meech has designed the IonWash to provide the following user advantages:
cleaning cycle. This means the operator cannot remove the parts before the end of the cycle, ensuring cleaning
consistent end product.
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Correct use of an IonWash System
If the IonWash is used in any other way than instructed in this manual, it will be considered as improper use.
How IonWash Works
1.
the contaminants.
2.
3.
4.
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Unpacking the IonWash
The IonWash will be delivered in a wooden crate, inspect the crate for any damage. If any damage is found
photograph and report straight to Meech.
lid should be easy to remove.
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The IonWash is delivered in a crate on a strong pallet style base, this base should be used to move the IonWash
CAUTION: Connect to each liing point individually and li evenly on all points. If lied incorrectly damage can be
caused to the IonWash.
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The IonWash™ is designed for use with a range of supply voltages
run with a neutral supply to ensure that the blowers do not fail beyond repair. If a neutral supply is not available
will result in the pumps failing beyond repair.
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IonWash™ Voltage Setup Checks
CAUTION: Dangerous voltages exist in the IonWash. Ensure mains supply is isolated before opening the unit and
that all covers are reed before operang
the IonWash™ supplied matches the supply voltage.
1. The correct corresponding wiring diagram is included inside the electrical door of the IonWash™ and states
CAUTION
1. The unit is designed for 3 Phase + neutral + ground. Variable voltage between 200V and 400V (440V =
absolute maximum including voltage uctuaons).
2. At voltages, higher than 235V 3Phase (Phase – Phase) the unit MUST be internally wired using the star
connecon, and a Neutral supply MUST be connected to the IonWash™. Failure to do so will damage the
pumps beyond repair and will invalidate warranty.
3. At voltages below 235V, neutral is oponal provided the internal delta connecon is used.
4. The mains power must not be turned on more frequently than once a minute, as this will damage the internal
blowers beyond repair. When interlocking with the line, the unit must not be interlocked by supplying power
to the IonWash™
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Electrical Delta-Star Transformer
neutral.
3-Phase 5kVA transformer IP21 enclosed
Neutral terminal to be double rated
Weight: 65kg
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The compressed air supply needs to be:
Connected through the regulator
Clean and Dry supply
the Electrical compartment.
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Speed Control Valves
The IonWash will be delivered with the doors running at an appropriate speed. Each door has 2 individual speed
control valves which control the movement speed of the doors.
jammed.
lowering of the
doors and 4.5/5 on the speed control valves that control the raising of the doors.
Please see the picture below.
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Reed Switches
a Meech Engineer.
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the doors to the top the IonWash will need to be turned on and the
IonWash can be pressed and the doors will return to the top.
CAUTION: As soon as the reset buon is pressed the doors will return
to the top, make sure there is nothing obstrucng the door movement
and everyone is clear of the IonWash before pressing the Reset
buon.
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The nozzles will be located as requested when the IonWash was ordered, this will be dependent on the component
that is being cleaned.
nozzles is 20.
How to relocate or remove the nozzles
The nozzles should be located as requested at the point of order. However, if for any reason they need to be moved
Note: this should only be done by a trained engineer or under supervision from a Meech Engineer or Distributor.
CAUTION: before changing the nozzle locaon, Turn o the supply to the electrical supply to the IonWash.
the engineer is able to work at height.
Top Access Panel
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the cables can be removed.
sheet which shows where the cables are located.
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O-Ring
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cable should be orientated as the picture below shows with the protruding tab on top.
8. Replace all of the lids and access panels as they were.
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Once the nozzles are located where they are required to clean the components they can then be bent to provide
how far they are able to bend.
CAUTION: If the nozzles are moved and bent too far they can be damaged
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