Mercia Garden Products 01RAW2010DDOW-V2 Instruction manual

P 1
01RAW2010DDOW-V2
20x10 Reverse Apex Workshop
2mm Drill bit
x2 Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All building’s should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
**Protim Aquatan T5 (621)**
Your building has been treated with Aquatan.
Aquatan is a water-based concentrate which is diluted with water, the building as been treated by the correct
application of Aquatan solution and then allowed to dry.
Aquatan is a decorative nish to colour the wood, which is applied industrially to timber fence panels and
garden buildings.
Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl
sulphosuccinat and alcohols: 2, 4, 6-trichlorophenol.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm
bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
Our buildings are pre treated with a water based treatment**; this only helps to protect
the product during transit and for upto 3 months against mould. To validate your
guarantee and ensure longevity of the product, it is ESSENTIAL the building is treated
with a wood preserver within the rst three months of assembly and thereafter in
accordance with the manufactures recommendations. Care must be taken to ensure
the product is placed on a suitable base.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions, The base should be slightly smaller than the external
measurement of the building, i.e. The cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for you specic product code

1 2 3 4 5 6 7 8
Pre drill
hole
50mm
screw
30mm
screw
Nail Bag
50mm Screw x112
40mm Screw x80
Felt Tacks x316
16mm Screw x38
30mm Screw x142
70mm Screw x14
30mm Black Screw x18
100mm Screw x8
P 2
01RAW2010DDOW-V2
Overall Dimensions:
Length = 6064mm
Width = 3184mm
Height = 2482mm
Base Dimensions:
Length = 5960mm
Width = 3010mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Door Panel Window
Panel
QTY 3
Plain
Panel
QTY 4
Plain Gable
Right QTY 2
Plain Gable
Left QTY 2
Floor
QTY 4
Roof
QTY 4
Door
QTY 2
Window
QTY 3
Truss
QTY 3
Gable Strip - 2387mm QTY 2
Cover Strip - 1757mm QTY 17
Door Strip - 1600mm QTY 2
Gable Block QTY 2
Truss Block QTY 6
Gable Board QTY 2
T-Hinge QTY 6
Butt Hinge QTY 6
Finial QTY 2
Casement Stay QTY 3
Felt
Tower Bolt QTY 2
Pre Assembly
Remove the transportation blocks
from the bottom of each panel before
assembling the building.
4
5
14
17
Step 1
Place the left and right gable sections
onto a rm and level surface next to
each other, ensuring the panels are
level top and bottom, then x
together using 12x50mm screws.
*Stagger the screws so as not to
collide.
Turn the assembled gable section
over and secure the gable board in
place with 3x30mm screws.
*Make sure to screw through into
the framing, pre-drilling to avoid
splitting the board.
24x50mm Screws
6x30mm Screws
“U” Channel QTY 2
25
Cloaking Strip - 1578mm
Hasp and Staple Lock
9 10 11
12
13
14
16
17
18
19
20
21
22
23
24
15

Pre drill
hole
40mm
screw
Pre drill
hole
50mm
screw
Pre drill
hole
50mm
screw
P 3
Please retain product label and instructions for future reference
6
Step 2
Place the oor onto a rm
and level base, ensuring the
base has suitable drainage
and is free from areas where
standing water can collect.
Secure the four oor sections
together using 28x40mm
screws.
*Make sure to stagger the
screws to avoid colliding.
28x40mm Screws
Step 3
Place the rst assembled plain gable
and plain side onto the oor and
x in place.
Fix the corners with 50mm
screws.
Do not secure the building
to the oor until the roof is
xed.
3x50mm Screws
a
b
a
b
b
a
a
a
Step 4
Following the same method outlined
in step 3, attach the next plain side &
the door panel to the assembly.
Fix the corners with 50mm
screws.
Do not secure the building
to the oor until the roof is
xed.
6x50mm Screws
a
b
1
3
Pre drill
hole
50mm
screw
Step 5
Following the same method outlined
in step 3, attach the remaining plain
gable and side panels to the
assembly.
Fix the corners with 50mm
screws.
Do not secure the building
to the oor until the roof is
xed.
21x50mm Screws
a
b
6
a
a
a
a
a
a
a
a
a
ab
b
b
bb
a
a
bbb
b
3
4
5

10
16
16
70mm
screw
100mm
screw
Pre drill
hole
30mm
screw
Pre drill
hole
7
30mm
screw
Pre drill
hole
50mm
screw
Pre drill
hole
7
P 4
Please retain product label and instructions for future reference
Step 7
Locate the truss centrally
inbetween each panel in
the building. Align the top of
the truss with the top of the
gables.
*Use a piece from the xing
kit as a guide.
Pencil mark the position and
remove the truss.
Place the truss blocks up to
the pencil mark and x
using 2x70mm screws per
block.
Rest the truss on top of the
blocks and secure into place
using 1x100mm screw per
side as shown in the
illustration.
12x70mm Screws
6x100mm Screws
Step 6
Place the master and slave door into
the door panel and x into place with
3x T-hinges per door and 7x30mm
screws per hinge.
*Ensure to screw through the boards
into the framing on the back of each
door.
42x30mm Screws
Step 8
Place the roof panels on top of
the building ensuring they sit
into the cut outs on the gables
and truss.
*Make sure there is an equal
amount of overhang on either
side of the building.
Secure into position using
13x30mm screws per roof section,
screwing through the boards into
the gable and truss framing.
52 x30mm Screws
Step 9
Once the roof is xed secure
the building to the oor with
36x50mm screws.
56x50mm Screws
b
97
7
b
b
b
b
bbb
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
18
8

Felt
tacks
HANDLE
WITH CARE
12
3
4
40mm
screw
Pre drill
hole
Pre drill
hole
Pre drill
hole
*Cut down trims to t
P 5
Please retain product label and instructions for future reference
Step 10
Cut the felt into four strips lay onto
the roof as shown in the illustration.
*Ensure there is approximately 50mm
of overhanging felt each side.
Once the felt is laid out x to the
roof using felt tacks at 100mm
intervals.
*Felt size: 6190mm
316x Felt Tacks
Step 11
Fit the cover trims to the building
and secure in place with 38x40mm
screws as shown in the illustration.
38x40mm Screws
Step 12
Place the cover strip 13mm above
the gap in the window panel and
x into place using 3x30mm screws.
*Measure and trim the strip before
tting.
9x30mm Screws
If you would like the widows
to open attach the window to
the strip using 2x butt hinges.
Fix the hinges to the window
using 3x16mm screws per
hinge and to the strip with
3x30mm screws.
18x16mm Screws
18x30mm Screws
If you would like the window
to be xed, secure the window
into the gap using 4x30mm
screws. Ensure to screw through
the window into the panel
framing.
12x30mm Screws
b
a
12
34
12 12
9
Opening Window
Fixed Window
30mm
screw
30mm
screw
16mm
screw
30mm
screw
20
12
Pre drill
hole
a
b
12
12
12
12
11
11
12
12
12
12

Step 14
Fix the casement say to the
window then align the xings
to the window panel.
*Ensure the casement stay ts
onto the xings before securing
in place.
18x16mm Screws
16mm
screw
Pre drill
hole
30mm
screw
P 6
Please retain product label and instructions for future reference
Pre drill
hole
30mm
screw
22
Step 13
To x the lock in place. Screw the Staple
to the Door Gable or Slave door.
Making sure the Hasp is in line with
the staple and screw into the Door or
Master door.
To lock the Door, place the Hasp over the
Staple and twist into the lock position as
shown.
8x30mm screws.
Pre drill
hole
30mm
screw
19
Step 19
Attach the door strips to the door
panel framing either side of the
door using 3x30mm screws per
strip.
Place the Cloaking Strip to the
rear of one of the doors. Fixing in
position screwing through the door
into the cloaking strip with 3x30mm
screws.
Align the tower bolts onto the
vertical framing of the slave
door, secure the bolts to the
top and bottom using 6x30mm
black screws per tower bolt.
Mark the position of the bolt
& drill a hole above and below
for the bolt to catch in to.
16x30mm Black Screws
6x30mm Black Screws
24
15

It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back
Please retain product label and instructions for future reference
Step 16
Fit the cover trims and nials to
the gable sides securing with
12x40mm screws as shown in
the illustration.
*Before xing into place measure
and cut down the cover trims to
size.
12x40mm Screws
*Cut down trims to t
40mm
screw
Pre drill
hole
12
12
21
12
12
21