Minebea MIS-202-PT User manual

Integrated Mold Sensing System
MIS-202-PT/MIS-202-PP
Instruction Manual
EN294-1906

I
Introduction
Thank you for purchasing the MIS-202-PT/MIS-202-PP Integrated Mold Sensing System. This
instruction manual describes how to operate the device, as well as noteworthy points. Note that
handling or operating the device incorrectly may result in malfunctions. Read this manual thoroughly
before use for safety and optimal results.
Pictograms and Conventions Used in This Manual
This manual uses the following pictograms to indicate actions to avoid at all times, aspects requiring
caution, and other noteworthy matters. Be sure to read the descriptions provided alongside these
pictograms.
WARNING
This indicates circumstances in which incorrect handling may result in death or serious injury to users.
Avoid the actions described here at all times.
CAUTION
This indicates circumstances in which incorrect handling may result in injury to users or damage to
property.
This indicates operating or procedural precautions or restrictions.
Always read the details included here to avoid malfunctioning.
Check When Unpacking
When unpacking the product, check that the following accessories are included.
The CD-ROM provided contains the MIS-Anest measuring application, USB driver software, and file
conversion software.
CD-ROM ×1
USB cable×1
InstructionManual
(this document) ×1
Powersupplyplug ×1
Modbus plug ×1
ControlI/Oplug×1

II
Safety Precautions
Please be sure to read this manual before attempting to use the equipment.
1. Installation Location
CAUTION
Install in a location where temperature and humidity conditions are within the ranges described below.
Amplifier (MIS-202-PT, MIS-202-PP)
Ambient temperature: −10 °C to 50 °C
Ambient humidity: Not exceeding 85 %RH (with no condensation)
Relay box (MIS-304-P, MIS-304-T)
Ambient temperature: 0 °C to 70 °C (0 °C to 100 °C when not using magnet)
Ambient humidity: Not exceeding 85 %RH (with no condensation)
WARNING
To minimize the risk of unforeseen accidents, avoid installing equipment in the following locations.
Hot locations or locations exposed to direct sunlight
Damp locations
Dusty locations
Environments containing corrosive gases or salt
Locations subject to sudden temperature or humidity fluctuations
Locations close to equipment that generates magnetic or electromagnetic radiation
Locations subject to the effects of radiation and radioactive materials
Locations such as laboratories where chemical changes may occur

III
2. Power Supply
WARNING
Turn off power before connecting or disconnecting cables.
Leaving power on may result in electric shock or equipment damage.
WARNING
Before turning on power, confirm that the power supply specifications match the power supply
specifications for the equipment.
Using an incorrect power supply may result in electric shock or equipment damage.
CAUTION
Always ground the equipment.
Failure to ground the equipment may result in electric shock or malfunctions.
3. Usage Precautions
CAUTION
Always update the settings using the PC application before first use or after replacing the sensor or
ejector pin. Failure to set the equipment may result in incorrect measurements, equipment
malfunctions, and damage to peripheral equipment.
CAUTION
Confirm that the wiring is correctly connected before attempting to use the equipment. Incorrect
wiring of the equipment may lead to incorrect measurements, equipment malfunctions, damage to
peripheral equipment, and serious accidents.
CAUTION
Altering the settings while carrying out measurements using the equipment may result in incorrect
measurements, equipment malfunctions, and damage to peripheral equipment.
CAUTION
Protect the equipment from impact or shock—for example, impact or shock caused by striking against
other objects.
Impact or shock may damage the equipment and lead to failures in the electrical circuits.
CAUTION
Flexible cable is used to connect the relay boxes to the main unit, but this is a consumable item, which
is subject to breakage if it is bent excessively. Depending on usage frequency, the cable should be
replaced periodically, or spare cables should be kept on hand.
This system saves measurement data to a PC memory storage device (e.g., hard disk drive).
Periodically organize the stored data to prevent freezing or degraded PC performance.
To prevent communication errors, always shut down the measuring software before turning off the
equipment power or disconnecting the USB cable connecting the equipment and PC.

IV
This equipment allows measurement data to be saved to a USB flash drive provided by the customer.
Operation cannot be guaranteed for all USB flash drives, as some may be susceptible to static
electricity or noise.
Do not open numerical data or alarm history csv files while acquiring data with the PC.
Opening such files while acquiring data with the PC will result in an error, and will make the PC
interface go off-line without updating the numerical data or alarm history.
Set the start trigger signal interrupt interval to at least one second. If a start trigger signal is input
within one second, measurement will start one second after the previous measurement has ended.
Leave an interval of at least one second before starting measurement after changing the conditions or
aborting measurement using the [Stop] button. If a start trigger signal is input within one second,
measurement will start one second after the previous measurement has ended.
Make sure the latest version of the measurement software is installed before use. Older software
versions will not operate with the latest amplifiers updated with new functions and other features. The
latest software supports all previous amplifiers.

V
4. Compatible Standards
This equipment conforms to the following standards:
EN61326-1: 2013
"Electrical equipment for measurement, control, and laboratory use - EMC requirements"
"Immunity requirements for equipment intended to be used in industrial locations"
EN50581: 2012
"Technical documentation for the assessment of electrical and electronic products with respect to
the restriction of hazardous substances" (RoHS Directive)
CAUTION
The following usage conditions must be strictly followed to ensure this equipment complies with the
above standards. The equipment may not be compliant if these conditions are not followed.
Power supply
A "CE mark compliant" 24 V DC power supply must always be used.
Cables
Use shielded cables for all cables.
Use the USB cable provided.
Use dedicated cables, sold separately, for the channel expansion cables, detection output cable, and
V-OUT cable.
Shielding
Connect the shield wire of the control I/O cable to the protective ground terminal on the rear panel.
Connect the shield wire of the power supply cable to the connector F.G. terminal.
The shield wires of all cables must be grounded at either end (grounded at both ends).
Grounding
Ground the equipment based on single grounding using the protective ground terminal on the rear
panel. Slave units must also be grounded in the same way when adding channels.

VI
Revision History
Date
Manual No.
Revision reason (details)
2020/06
DRW. No. 294-1906
First edition FW Ver.1.100, APP Ver.1.000

VII
Contents
Page
Introduction.......................................................................................................................................I
Pictograms and Conventions Used inThis Manual........................................................................I
CheckWhen Unpacking..................................................................................................................I
SafetyPrecautions..........................................................................................................................II
1. Installation Location..............................................................................................................II
2. PowerSupply......................................................................................................................III
3. UsagePrecautions..............................................................................................................III
4. Compatible Standards......................................................................................................... V
Revision History............................................................................................................................VI
1. Overview..................................................................................................................................1
1-1. Features............................................................................................................................1
1-2. System Configuration.......................................................................................................2
1-3. Product Configuration.......................................................................................................2
2. Part Names and Functions......................................................................................................4
2-1. Front Panel........................................................................................................................4
2-2. RearPanel........................................................................................................................5
2-3. Side Panel.........................................................................................................................6
2-4. Top Panel..........................................................................................................................6
2-5. RelayBoxes and RelayCables .......................................................................................7
3. Preparationfor Measurement..................................................................................................8
4. Installingon Molding Machine.................................................................................................9
4-1. AmplifierInstallation........................................................................................................10
4-2. RelayBoxInstallation.....................................................................................................11
5. EquipmentWiring..................................................................................................................12
5-1. Sensors...........................................................................................................................12
5-2. PowerSupply..................................................................................................................13
5-3. ControlI/O.......................................................................................................................14
5-4. Detection Output.............................................................................................................18
5-5. V-OUT(AnalogVoltageOutput).....................................................................................19
5-6. USB (PC)........................................................................................................................20
5-7. USB Flash Drive.............................................................................................................20
5-8. ChannelExpansion........................................................................................................21

VIII
5-9. Modbus(RS-485)...........................................................................................................21
6. InstallingtheSoftware............................................................................................................22
6-1. RecommendedPCOperatingEnvironment..................................................................22
6-2. InstallingMIS-Anest........................................................................................................23
6-3. Installingthe USB Driver Software.................................................................................26
7. UsingMIS-Anest....................................................................................................................28
8. LaunchingMIS-Anest............................................................................................................29
9. Explanation of the Home Screen...........................................................................................30
9-1. MenuTabs.......................................................................................................................30
9-2. OperationIcons...............................................................................................................31
9-3. Waveform Display...........................................................................................................32
9-4. Trend Graph....................................................................................................................34
9-5. ControlPanel..................................................................................................................35
9-6. Real-timeValue...............................................................................................................36
9-7. Measurement History......................................................................................................37
9-8. StatusDisplay.................................................................................................................38
10. Setting Measurement Conditions..........................................................................................39
10-1.Measurement Conditions Tab.........................................................................................40
10-2.GraphTab........................................................................................................................46
10-3.Alarm ConditionsTab......................................................................................................49
10-4.AnalogOutput/ModbusTab............................................................................................57
11. SelectingWindows.................................................................................................................59
12. ModifyingtheWindowLayout...............................................................................................61
13. AnalyzingData.......................................................................................................................62
13-1.Data Viewer.....................................................................................................................62
13-2.Statistics..........................................................................................................................65
14. MaintenanceTab....................................................................................................................66
14-1.I/OTest............................................................................................................................66
14-2.AnalogOutputTest.........................................................................................................67
14-3.Monitor.............................................................................................................................67
14-4.Analog Output Fine Sdjustment.....................................................................................68
14-5.System Configuration .....................................................................................................70
14-6.TimeSetting....................................................................................................................73
14-7.Version Information.........................................................................................................73
15. ChannelExpansion................................................................................................................74