Mitsubishi Electric FR-PU04 User manual

FR-PU04/FR-PU04V INSTRUCTION MANUAL
A
INVERTER
INVERTER
Option unit
INSTRUCTION MANUAL
INVERTER
HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
1
2
3
4
6
5
FR-PU04
FR-PU04V
Parameter unit
STOP
RESET
1 2 3
456
789
0
EXT
PU
SETMON
ESCHELP SHIFT
FWD
REV
WRITE
READ
PARAMETER UNIT
STF FWD PU
FR-PU04
IB(NA)-0600637ENG-A(1604) MEE Printed in Japan Specifications subject to change without notice.
PRE-OPERATION
INSTRUCTIONS
FUNCTIONS
HELP
OPERATION
SPECIFICATIONS
CHECK FIRST WHEN YOU
HAVE A TROUBLE

A-1
Thank you for choosing the Mitsubishi inverter option unit.
This instruction manual gives handling information and
precautions for use of this equipment. Incorrect handling might
cause an unexpected fault. Before using the equipment, please
read this manual carefully to use the equipment to its optimum.
Please forward this manual to the end user.
1. Electric Shock Prevention
This section is specifically about
safety matters
Do not attempt to install, operate, maintain or inspect this
product until you have read through this instruction manual and
appended documents carefully and can use the equipment
correctly. Do not use this product until you have a full knowledge
of the equipment, safety information and instructions.
In this instruction manual, the safety instruction levels are
classified into "WARNING" and "CAUTION".
Assumes that incorrect handling
may cause hazardous conditions,
resulting in death or severe injury.
Assumes that incorrect handling
may cause hazardous conditions,
resulting in medium or slight injury,
or may cause physical damage only.
Note that the CAUTION level may lead to a serious
consequence according to conditions. Please follow the
instructions of both levels because they are important to
personnel safety.
WARNING
CAUTION
SAFETY INSTRUCTIONS
WARNING
While the inverter power is ON, do not open the front cover. Do
not run the inverter with the front cover removed.
Otherwise you may access the exposed high voltage terminals
or the charging part of the circuitry and get an electric shock.
Before starting wiring or inspection, check that the operation
panel indicator is OFF, wait for at least 10 minutes after the
power supply has been switched OFF, and check that there are
no residual voltage using a tester or the like. The capacitor is
charged with high voltage for some time after power OFF and it
is dangerous.
Any person who is involved in the wiring or inspection of this
equipment should be fully competent to do the work.
Always install the inverter before wiring. Otherwise, you may
get an electric shock or be injured.
Operate the keys with dry hands to prevent an electric shock.

A-2
2. Additional Instructions
To prevent injury, damage or product failure, please note the
following points.
(1) Transportation and mounting
(2) Test operation and adjustment
(3) Usage
(4) Corrective actions for alarm
CAUTION
Do not install and operate the parameter unit (FR-PU04/PU04V)
if it is damaged or has parts missing.
Do not stand or rest heavy objects on this equipment.
Check the inverter mounting orientation is correct.
The parameter unit (FR-PU04/PU04V) is a precision device. Do
not drop it or subject it to impact.
 Use the inverter under the following environmental conditions:
*Temperatures applicable for a short time, e.g. in transit.
 If halogen-based materials (fluorine, chlorine, bromine, iodine,
etc.) infiltrate into a Mitsubishi product, the product will be
damaged. Halogen-based materials are often included in
fumigant, which is used to sterilize or disinfest wooden packages.
When packaging, prevent residual fumigant components from
being infiltrated into Mitsubishi products, or use an alternative
sterilization or disinfection method (heat disinfection, etc.) for
packaging. Sterilization of disinfection of wooden package should
also be performed before packaging the product.
Environment
Surrounding air
temperature -10Cto +50C (non-freezing)
Ambient
humidity 90%RH or less (non-condensing)
Storage
temperature -20C to +65C*
Ambience Indoors (free from corrosive gas,
flammable gas, oil mist, dust and dirt)
Altitude,
vibration
Maximum 1000m above seal level,
5.9m/s2or less at 10 to 55Hz (directions
of X, Y, Z axes)
CAUTION
Before starting operation, confirm and adjust the parameters.
A failure to do so may cause some machines to make
unexpected motions.
WARNING
Since pressing key may not stop output depending on
the function setting status, provide a circuit and switch
separately to make an emergency stop (power OFF,
mechanical brake operation for emergency stop, etc).
 Make sure that the start signal is off before resetting the inverter
alarm. A failure to do so may restart the motor suddenly.
Do not modify the equipment.
Do not perform parts removal which is not instructed in this
manual. Doing so may lead to fault or damage of the inverter.
CAUTION
When parameter clear or all parameter clear is performed, each
parameter returns to the factory setting. Re-set the required
parameters before starting operation.
CAUTION
Provide safety backup devices, such as an emergency brake,
to protect machines and equipment from hazard if the
parameter unit (FR-PU04/PU04V) becomes faulty.

A-3
(5) Disposal
(6) General instruction
CAUTION
Treat as industrial waste.
All illustrations given in this manual may have been drawn with
covers or safety guards removed to provide in-depth description.
Before starting operation of the product, always return the covers
and guards into original positions as specified and operate the
equipment in accordance with the manual.

I
— CONTENTS —
INTRODUCTION 1
1 PRE-OPERATION INSTRUCTIONS 3
1.1 Unpacking and Product Confirmation .............................................................................................3
1.1.1 Unpacking confirmation .................................................................................................................................. 3
1.1.2 Appearance and parts identification ............................................................................................................... 4
1.1.3 Explanation of keys ........................................................................................................................................5
1.2 Installation and Removal of FR-PU04/PU04V..................................................................................7
1.2.1 Direct installation to the inverter .....................................................................................................................7
1.2.2 Removal from the inverter .............................................................................................................................. 8
1.2.3 Installation using the connection cable (FR-CB2) ..........................................................................................9
1.2.4 Removal when the connection cable (FR-CB2) is used...............................................................................10
1.3 Parameters to be Checked First.....................................................................................................11
1.3.1 PU display language selection (Pr. 145) ...................................................................................................... 11
1.3.2 PU buzzer control (Pr. 990) .......................................................................................................................... 12
1.3.3 PU contrast adjustment (Pr. 991) .................................................................................................................12
2 FUNCTIONS 13
2.1 Monitoring Function ........................................................................................................................13
2.1.1 Display overview...........................................................................................................................................13
2.1.2 Using "SHIFT" to change the main monitor.................................................................................................. 15

II
2.1.3 Setting the power-ON monitor (the first priority monitor) ..............................................................................16
2.1.4 Using "READ" to change the main monitor ..................................................................................................17
2.1.5 Using the parameter to change the monitor (Pr. 52) ....................................................................................18
2.2 Frequency Setting............................................................................................................................20
2.2.1 Direct setting.................................................................................................................................................20
2.2.2 Step setting................................................................................................................................................... 21
2.2.3 Precautions for frequency setting.................................................................................................................22
2.3 Setting and Changing the Parameter Values ................................................................................23
2.3.1 Specifying the parameter number to change the set value ..........................................................................23
2.3.2 Selecting the parameter from functional list to change the set value ...........................................................24
2.3.3 Selecting the parameter from parameter list to change the set value ..........................................................26
2.3.4 Selecting the parameter from User List to change the set value..................................................................27
2.3.5 Precautions for setting write .........................................................................................................................28
2.4 User Group Function .......................................................................................................................29
2.4.1 Registering the parameters to user group ....................................................................................................30
2.4.2 Deleting the parameters from user group..................................................................................................... 31
2.4.3 Confirming the parameters registered to user group.................................................................................... 31
2.5 Calibration of the Meter (Frequency Meter)...................................................................................32
2.5.1 Calibration of the FM terminal ...................................................................................................................... 32
2.5.2 Calibration of the AM terminal ..................................................................................................................... 33
2.6 Adjustment of the Frequency Setting Signals "Bias" and "Gain" ..............................................36
2.6.1 Adjustment procedure .................................................................................................................................. 36
3HELP 42

III
3.1 Overview of the Help Menu .............................................................................................................42
3.1.1 Help menu ....................................................................................................................................................42
3.1.2 Help menu transition.....................................................................................................................................44
3.2 Operation Procedures for the Help Menu......................................................................................48
3.2.1 Monitor function ............................................................................................................................................ 48
3.2.2 Selection of PU operation (direct input)........................................................................................................49
3.2.3 Selection of the PU Jog operation mode ...................................................................................................... 50
3.2.4 Parameters ................................................................................................................................................... 51
3.2.5 Parameter clear ............................................................................................................................................54
3.2.6 Alarm history................................................................................................................................................. 56
3.2.7 Alarm clear ................................................................................................................................................... 57
3.2.8 Inverter reset ................................................................................................................................................ 58
3.2.9 Troubleshooting............................................................................................................................................59
3.2.10 Terminal assignment (Selectop)...................................................................................................................63
3.2.11 Option...........................................................................................................................................................64
3.2.12 Multiple copies.............................................................................................................................................. 65
3.3 Other Precautions............................................................................................................................70
3.3.1 Precautions for parameter unit operation ....................................................................................................70
4 OPERATION 71
4.1 How to Select the Operation Mode.................................................................................................71
4.1.1 Switching from External operation mode [EXT] to PU operation mode [PU]................................................71
4.1.2 Switching from PU operation mode [PU] to External operation mode [EXT]................................................71
4.1.3 Switching to the External / PU combined operation mode ........................................................................... 72

IV
4.2 How to Operate PU Operation ........................................................................................................74
4.2.1 Normal operation ..........................................................................................................................................74
4.2.2 PU Jog operation..........................................................................................................................................75
4.3 Combined Operation (Operation Using External Input Signals and PU)....................................76
4.3.1 Entering the start signal from outside and setting the running frequency from the PU (Pr. 79 = 3) .............76
4.3.2 Entering the running frequency from outside and making start and stop from the PU (Pr. 79 = 4)..............77
4.3.3 Entering the start signal and multi-speed signal from outside and
setting multiple speeds from the parameter unit...........................................................................................78
5 CHECK FIRST WHEN YOU HAVE A TROUBLE 79
5.1 Troubleshooting...............................................................................................................................79
6 SPECIFICATIONS 80
6.1 Standard Specifications ..................................................................................................................80
6.2 Outline Drawing and Panel Cutting Drawing.................................................................................81
6.2.1 FR-PU04/PU04V outline dimension drawings..............................................................................................81
6.2.2 FR-PU04/PU04V enclosure cut dimensions................................................................................................. 82
APPENDIX 83
Appendix 1 Disposing of the equipment in the EU countries ..............................................................83

1
INTRODUCTION
This product is a unit for setting inverter functions (parameters) and has the following features.
· An operation panel can be removed and a parameter unit can be connected.
· Setting such as direct input method with a numeric keypad, operation status indication, and help function are
usable.
· Eight languages can be displayed.
· Parameter setting values of maximum of three inverters can be stored.

2
INTRODUCTION
This instruction manual uses the screens on the FR-PU04 connected to the FR-A500 series inverter for
describing the operation.
For using the FR-PU04V, some indications or terms used in this instruction manual must be replaced as
follows.
Item FR-PU04 FR-PU04V
Name Frequency, output frequency Speed, running speed
Main monitor indication 60.00Hz 1500.0r
First monitor Frequency Speed
Monitor indication F Command S Command
Appearance
Rating plate
Term i n a l FM DA1
AM DA2
STOP
RESET
1 2 3
456
789
0
EXT
PU
SETMON
ESCHELP SHIFT
FWD
REV
WRITE
READ
PARAMETER UNIT
STF FWD PU
FR-PU04
HELP
123
456
789
0
EXT
PU
SETMON
ESC
SHIFT
FWD
REV
WRITE
READ
STF FWD PU
FR-PU04V
PARAMETER UNIT
RESET
STOP