Mitsubishi MXZ-2D33VA User manual

SERVICE MANUAL
OUTDOOR UNIT
HFC
utilized
R410A
NOTE:
RoHS compliant products have <G> mark
on the spec name plate.
MXZ-2D33VA
MXZ-2D40VA
MXZ-2D42VA
MXZ-2D42VA2
MXZ-2D53VA MXZ-2D53VAH
MXZ-2D53VA2 MXZ-2D53VAH2
Models
MXZ-2D33VA - E1 , E2 , E3 , ER2 , ER3 , ET2 , ET3
MXZ-2D40VA - E1 , ER2
MXZ-2D42VA - E2 , E3 , ER3 , ET2 , ET3
MXZ-2D42VA2 - E3 , ET3 , ER3
MXZ-2D53VA - E1 , E2 , E3 , ER2 , ER3 , ET2 , ET3
MXZ-2D53VA2 - E3 , ET3 , ER3
MXZ-2D53VAH - E1 , E2 , E3 , ER2 , ER3
MXZ-2D53VAH2 - E3
MXZ-3D54VA - E1
MXZ-3D54VA2 - E2 , E3 , ER2 , ER3 , ET2 , ET3
MXZ-3D68VA - E1 , E2 , E3 , ER2 , ER3 , ET2 , ET3
MXZ-4D72VA - E1 , E2 , E3 , ER2 , ER3 , ET2 , ET3
MXZ-4D83VA - E1 , E2 , ER1 , ER2 , ET2
MXZ-5D102VA - E1 , E2 , ER1 , ER2 , ET2
MXZ-6D122VA - E1 , E2 , ER1 , ER2 , ET1 , ET2
No. OBH626
REVISED EDITION-L
OBH626 REVISED EDITION-K is void.
Revision L:
• MXZ-6D122VA- E2 , ER2 , ET2 have been added.
PARTS CATALOG (OBB626)
Indoor unit service manual
MSZ-EF•VE Series (OBH589)
MSZ-GF•VE Series (OBH634)
MSZ-SF•VA Series (OBH555)
MSZ-SF•VE Series (OBH600)
MSZ-FH•VE Series (OBH623)
MFZ-KA•VA Series (OB409)
MFZ-KJ•VE Series (OBH666)
MLZ-KA•VA Series (OBH483)
SLZ-KA•VA Series (OC320)
SLZ-KF•VA Series (OCH600)
SEZ-KD•VA Series (HWE07110)
PLA-RP•BA Series (OCH412)
PCA-RP•KA Series (OCH454)
PEAD-RP•JA Series (HWE08130)
CONTENTS
1. TECHNICAL CHANGES ···································3
2. PART NAMES AND FUNCTIONS ·····················6
3. SPECIFICATION ················································7
4. NOISE CRITERIA CURVES ····························17
5. OUTLINES AND DIMENSIONS ······················20
6. WIRING DIAGRAM ··········································25
7. REFRIGERANT SYSTEM DIAGRAM ·············76
8. PERFORMANCE CURVES ·····························86
9. ACTUATOR CONTROL ·································120
10. SERVICE FUNCTIONS ··································121
11. TROUBLESHOOTING ···································127
12. DISASSEMBLY INSTRUCTIONS ··················166
INDOOR UNITS COMBINATION SHEETS

2
<Preparation before the repair service>
Prepare the proper tools.
Prepare the proper protectors.
Provide adequate ventilation.
After stopping the operation of the air conditioner, turn off the power-supply breaker and remove the power plug.
Discharge the capacitor before the work involving the electric parts.
<Precautions during the repair service>
Do not perform the work involving the electric parts with wet hands.
Do not pour water into the electric parts.
Do not touch the refrigerant.
Do not touch the hot or cold areas in the refrigeration cycle.
When the repair or the inspection of the circuit needs to be done without turning off the power, exercise great caution not to
touch the live parts.
Use the specif ed refrigerant only
Never use any refrigerant other than that specified.
Doing so may cause a burst, an explosion, or fire when the unit is being used, serviced, or disposed of.
Correct refrigerant is specified in the manuals and on the spec labels provided with our products.
We will not be held responsible for mechanical failure, system malfunction, unit breakdown or accidents caused by
failure to follow the instructions.
Revision A:
• MXZ-3D54VA- E1 , MXZ-3D68VA- E1 , MXZ-4D72VA- E1 , MXZ-4D83VA- E1 and MXZ-5D102VA- E1 have been added.
Revision B:
• INDOOR UNITS COMBINATION SHEETS for MXZ-3D54VA, MXZ-3D68VA, MXZ-4D72VA, MXZ-4D83VA and MXZ-
5D102VA have been added.
• 11-4. TROUBLESHOOTING CHECK TABLE (MXZ-2D) has been modified.
Revision C:
• MXZ-4D83VA- ER1 and MXZ-5D102VA- ER1 have been added.
Revision D:
• MXZ-2D40VA -
ER2
, MXZ-2D42VA -
E2
, MXZ-2D53VAH -
E2
,
ER2 , MXZ-3D54VA2
-
E2
,
ER2
and MXZ-2D33/2D53/3D68/4
D72/4D83/5D102VA -
E2
,
ER2 have been added.
Revision E:
• The tables of WHEN CONNECTING TO MFZ-KJ SERIES INDOOR UNIT for MXZ-2D33/2D53/3D68/4D72VA- E2 , ER2 ,
MXZ-2D42VA- E2 , MXZ-2D53VAH- E2 , ER2 and MXZ-3D54VA2- E2 , ER2 have been added to 7. REFRIGERANT
SYSTEM DIAGRAM.
Revision F:
• MXZ-2D33/2D42/2D53/3D68/4D72/4D83/5D102VA -
ET2 and MXZ-3D54VA2
-
ET2 have been added.
Revision H:
• MXZ-6D122VA- E1 , ER1 , ET1 have been added.
Revision J:
• MXZ-2D42/2D53VA2- E3 , ET3 and MXZ-2D53VAH2- E3 have been added.
Revision G:
• MXZ-2D33/2D42/2D53VA- E3 , ER3 ,ET3 , MXZ-2D53VAH- E3 , ER3 , MXZ-3D54VA2- E3 , ER3 , ET3 and
MXZ-3D68/4D72VA- E3 , ER3 ,ET3 have been added.
Revision K:
• MXZ-2D42/2D53VA2- ER3 have been added.
Revision L:
• MXZ-6D122VA- E2 , ER2 , ET2 have been added.
OBH626L

3
MXZ-2C30VA - E1 MXZ-2D33VA - E1
1. Grill has been changed.
2. Ice guard has been added.
3. Electrical parts have been changed.
4. Fan motor has been changed.
5. Indoor units combinations have been added.
6. Compressor has been changed. (KNB073FGDHC KNB073FFDHC)
TECHNICAL CHANGES
1
MXZ-2C40VA - E1 MXZ-2D40VA - E1
MXZ-2C52VA - E1 MXZ-2D53VA - E1
1. Grill has been changed.
2. Ice guard has been added.
3. Electrical parts have been changed.
4. Fan motor has been changed.
5. Indoor units combinations have been added.
MXZ-2C52VA - E1 MXZ-2D53VAH - E1
1. Grille has been changed.
2. Ice guard has been added.
3. Electrical parts have been changed.
4. Fan motor has been changed.
5. Indoor units combinations have been added.
6. Base heater has been added.
7. Drain socket has been removed.
MXZ-3C54VA - E1 MXZ-3D54VA - E1
MXZ-3C68VA - E1 MXZ-3D68VA - E1
MXZ-4C71VA - E1 MXZ-4D72VA - E1
1. Grille has been changed.
2. Ice guard has been added.
3. Power board has been changed.
4. Electrical control P.C. board has been changed.
5. Noise filter P.C. board has been changed.
6. Fan motor has been changed.
7. Indoor units combinations have been added (MSZ-FH Series).
MXZ-4C80VA2 - E1 MXZ-4D83VA - E1
MXZ-5C100VA2 - E1 MXZ-5D102VA - E1
1. Indoor units combinations have been added (MSZ-FH Series).
MXZ-4D83VA - ER1
MXZ-5D102VA - ER1
1. New model
MXZ-2D33VA - E1 MXZ-2D33VA - E2
MXZ-2D53VA - E1 MXZ-2D42VA - E2
MXZ-2D53VA - E1 MXZ-2D53VA - E2
MXZ-2D53VAH - E1 MXZ-2D53VAH - E2
MXZ-3D54VA - E1 MXZ-3D54VA2 - E2
MXZ-3D68VA - E1 MXZ-3D68VA - E2
MXZ-4D72VA - E1 MXZ-4D72VA - E2
MXZ-4D83VA - E1 MXZ-4D83VA - E2
MXZ-5D102VA - E1 MXZ-5D102VA - E2
1. Indoor units combinations have been added (MFZ-KJ Series).
MXZ-4D83VA - ER1 MXZ-4D83VA - ER2
MXZ-5D102VA - ER1 MXZ-5D102VA - ER2
1. Indoor units combinations have been added (MFZ-KJ Series).
OBH626L

4
MXZ-2D33VA - ER2
MXZ-2D53VA - ER2
MXZ-2D53VAH - ER2
MXZ-3D54VA2 - ER2
MXZ-3D68VA - ER2
MXZ-4D72VA - ER2
1. New model
2. Indoor units combinations have been added (MFZ-KJ Series).
MXZ-2D40VA - ER2
1. New model
MXZ-2D33VA - ET2
MXZ-2D42VA - ET2
MXZ-2D53VA - ET2
MXZ-3D54VA2 - ET2
MXZ-3D68VA - ET2
MXZ-4D72VA - ET2
MXZ-4D83VA - ET2
MXZ-5D102VA - ET2
1. New model
MXZ-2D33VA - E2 MXZ-2D33VA - E3
MXZ-2D42VA - E2 MXZ-2D42VA - E3
MXZ-2D53VA - E2 MXZ-2D53VA - E3
MXZ-2D53VAH - E2 MXZ-2D53VAH - E3
1. Inverter P.C. board has been changed.
2. Fuse has been added.
MXZ-2D33VA - ER2 MXZ-2D33VA - ER3
MXZ-2D53VA - ER2 MXZ-2D53VA - ER3
MXZ-2D53VAH - ER2 MXZ-2D53VAH - ER3
1. Inverter P.C. board has been changed.
2. Fuse has been added.
MXZ-2D33VA - ET2 MXZ-2D33VA - ET3
MXZ-2D42VA - ET2 MXZ-2D42VA - ET3
MXZ-2D53VA - ET2 MXZ-2D53VA - ET3
1. Inverter P.C. board has been changed.
2. Fuse has been added.
MXZ-2D42VA - ER3
1. New model
MXZ-3D54VA2 - E2 MXZ-3D54VA2 - E3
1. High pressure switch has been added.
2. Outdoor control P.C. board has been changed.
OBH626L

5
MXZ-3D68VA - E2 MXZ-3D68VA - E3
MXZ-4D72VA - E2 MXZ-4D72VA - E3
1. Outdoor control P.C. board has been changed.
2. High pressure switch has been changed.
MXZ-3D54VA2 - ER2 MXZ-3D54VA2 - ER3
1. High pressure switch has been added.
2. Outdoor control P.C. board has been changed.
MXZ-3D68VA - ER2 MXZ-3D68VA - ER3
MXZ-4D72VA - ER2 MXZ-4D72VA - ER3
1. Outdoor control P.C. board has been changed.
2. High pressure switch has been changed.
MXZ-3D54VA2 - ET2 MXZ-3D54VA2 - ET3
1. High pressure switch has been added.
2. Outdoor control P.C. board has been changed.
MXZ-3D68VA - E2 MXZ-3D68VA - E3
MXZ-4D72VA - E2 MXZ-4D72VA - E3
1. Outdoor control P.C. board has been changed.
2. High pressure switch has been changed.
MXZ-3D54VA2 - ER2 MXZ-3D54VA2 - ER3
1. High pressure switch has been added.
2. Outdoor control P.C. board has been changed.
MXZ-3D68VA - ER2 MXZ-3D68VA - ER3
MXZ-4D72VA - ER2 MXZ-4D72VA - ER3
1. Outdoor control P.C. board has been changed.
2. High pressure switch has been changed.
MXZ-3D54VA2 - ET2 MXZ-3D54VA2 - ET3
1. High pressure switch has been added.
2. Outdoor control P.C. board has been changed.
MXZ-3D68VA - ET2 MXZ-3D68VA - ET3
MXZ-4D72VA - ET2 MXZ-4D72VA - ET3
1. Outdoor control P.C. board has been changed.
2. High pressure switch has been changed.
MXZ-6D122VA - E1 MXZ-6D122VA - E2
MXZ-6D122VA - ER1 MXZ-6D122VA - ER2
MXZ-6D122VA - ET1 MXZ-6D122VA - ET2
1. Outdoor control P.C. board has been changed.
MXZ-2D42VA - E3 MXZ-2D42VA2 - E3
MXZ-2D53VA - E3 MXZ-2D53VA2 - E3
MXZ-2D53VAH - E3 MXZ-2D53VAH2 - E3
MXZ-2D42VA - ET3 MXZ-2D42VA2 - ET3 , ER3
MXZ-2D53VA - ET3 MXZ-2D53VA2 - ET3 , ER3
1. Indoor units combinations have been added (SLZ-KF Series).
2. Inverter P.C. board has been changed.
OBH626L

6
PART NAMES AND FUNCTIONS
2
ACCESSORIES
MXZ-2D33VA
MXZ-2D40VA
MXZ-2D42VA
MXZ-2D42VA2
MXZ-2D53VA MXZ-2D53VAH
MXZ-2D53VA2 MXZ-2D53VAH2
Air inlet
Air outlet
Drain outlet
Piping
Drain hose
(Back and side)
Model
MXZ-2D33VA
MXZ-2D40VA
MXZ-2D42VA
MXZ-2D42VA2
MXZ-2D53VA
MXZ-2D53VA2
MXZ-2D53VAH
MXZ-2D53VAH2
MXZ-4D83VA
MXZ-5D102VA
MXZ-3D54VA
MXZ-3D54VA2
MXZ-3D68VA
MXZ-4D72VA
MXZ-6D122VA
Drain socket 1 1 1
Drain cap 2 5
Air outlet
Drain outlet
Air inlet
(Back and side)
MXZ-3D54VA
MXZ-3D54VA2
MXZ-3D68VA
MXZ-4D72VA
MXZ-4D83VA
MXZ-5D102VA
MXZ-6D122VA
Air outlet
Drain outlet
Air inlet
(Back and side)
Air outlet
Drain outlet
Air inlet
(Back and side)
OBH626L

7
SPECIFICATION
3
Outdoor model MXZ-2D33VA
Outdoor unit power supply Single phase
230 V, 50 Hz
System
Indoor units number 2
Piping total length m Max. 20
Connecting pipe length m Max. 15
Height difference (Indoor ~ Outdoor) m Refer to 7 REFRIGERANT SYSTEM DIAGRAM.
Height difference (Indoor ~ Indoor) m Refer to 7 REFRIGERANT SYSTEM DIAGRAM.
Function Cooling Heating
Capacity Rated frequency (Min.-Max.) 2 kW 3.3 (1.1 - 3.8) 4.0 (1.0 - 4.1)
Breaker capacity A 15
Electrical
data
Power input (Total) 1, 2 W 900 960
Running current (Total) 1, 2 A 4.3 4.6
Power factor (Total) 1, 2% 90
Starting current (Total) 1, 2 A 4.6
Coeff cient of performance (C.O.P) (Total) 1, 2 3.67 4.17
Compressor
Model KNB073FFDHC
Output W 800
Current 1, 2 A 4.0 4.2
Refrigeration oil (Model) L 0.32 (NEO22)
Fan motor
Model RC0J50-FA
Current 1, 2 A 0.35
Dimensions W x H x D mm 800 x 550 x 285
Weight kg 32
Special
remarks
Air f ow (Rated) m3 /h 1,974 2,022
Sound level (Rated) dB(A) 49 50
Fan speed (Rated) rpm 860 880
Refrigerant f lling capacity (R410A) kg 1.15
1 Measured under rated operating frequency.
2 When connected with indoor units below.
MSZ-SF15VA + MSZ-EF18VE
NOTE: Test conditions are based on ISO 5151. (Refrigerant piping length (one way): 5 m)
COOLING INDOOR Dry-bulb temperature 27.0 °C Wet-bulb temperature 19.0 °C
OUTDOOR Dry-bulb temperature 35.0 °C Wet-bulb temperature 24.0 °C
HEATING INDOOR Dry-bulb temperature 20.0 °C
OUTDOOR Dry-bulb temperature 7.0 °C Wet-bulb temperature 6.0 °C
OBH626L

8
Outdoor model MXZ-2D40VA
Outdoor unit power supply Single phase
230 V, 50 Hz
System
Indoor units number 2
Piping total length m Max. 30
Connecting pipe length m Max. 20
Height difference (Indoor ~ Outdoor) m Refer to 7 REFRIGERANT SYSTEM DIAGRAM.
Height difference (Indoor ~ Indoor) m Refer to 7 REFRIGERANT SYSTEM DIAGRAM.
Function Cooling Heating
Capacity Rated frequency (Min.-Max.) 2 kW 4.0 (1.1 - 4.3) 4.5 (1.0 - 4.8)
Breaker capacity A 15
Electrical
data
Power input (Total) 1, 2 W 970
Running current (Total) 1, 2 A 4.7
Power factor (Total) 1, 2% 90
Starting current (Total) 1, 2 A 4.7
Coeff cient of performance (C.O.P) (Total) 1, 2 4.12 4.64
Compressor
Model KNB092FFDHC
Output W 1,100
Current 1, 2 A 4.4 4.2
Refrigeration oil (Model) L 0.32 (NEO22)
Fan motor
Model RC0J50-FA
Current 1, 2 A 0.35
Dimensions W x H x D mm 800 x 550 x 285
Weight kg 34
Special
remarks
Air f ow (Rated) m3 /h 1,752 1,662
Sound level (Rated) dB(A) 49 50
Fan speed (Rated) rpm 840 800
Refrigerant f lling capacity (R410A) kg 1.3
1 Measured under rated operating frequency.
2 When connected with indoor units below.
MSZ-EF18VE + MSZ-EF22VE
NOTE: Test conditions are based on ISO 5151. (Refrigerant piping length (one way): 5 m)
COOLING INDOOR Dry-bulb temperature 27.0 °C Wet-bulb temperature 19.0 °C
OUTDOOR Dry-bulb temperature 35.0 °C Wet-bulb temperature 24.0 °C
HEATING INDOOR Dry-bulb temperature 20.0 °C
OUTDOOR Dry-bulb temperature 7.0 °C Wet-bulb temperature 6.0 °C
OBH626L

9
Outdoor model MXZ-2D42VA MXZ-2D42VA2
Outdoor unit power supply Single phase
230 V, 50 Hz
System
Indoor units number 2
Piping total length m Max. 30
Connecting pipe length m Max. 20
Height difference (Indoor ~ Outdoor) m Refer to 7 REFRIGERANT SYSTEM DIAGRAM.
Height difference (Indoor ~ Indoor) m Refer to 7 REFRIGERANT SYSTEM DIAGRAM.
Function Cooling Heating
Capacity Rated frequency (Min.-Max.) 2 kW 4.2 (1.1 - 4.4) 4.5 (1.0 - 4.8)
Breaker capacity A 15
Electrical
data
Power input (Total) 1, 2 W 1,000 930
Running current (Total) 1, 2 A 4.5 4.2
Power factor (Total) 1, 2% 97
Starting current (Total) 1, 2 A 4.5
Coeff cient of performance (C.O.P) (Total) 1, 2 4.20 4.84
Compressor
Model SNB130FGBHT
Output W 1,150
Current 1, 2 A 4.0 3.6
Refrigeration oil (Model) L 0.45 (NEO22)
Fan motor
Model RC0J50-FA
Current 1, 2 A 0.35
Dimensions W x H x D mm 800 x 550 x 285
Weight kg 37
Special
remarks
Air f ow (Rated) m3 /h 1,662 1,998
Sound level (Rated) dB(A) 46 51
Fan speed (Rated) rpm 800 910
Refrigerant f lling capacity (R410A) kg 1.3
1 Measured under rated operating frequency.
2 When connected with indoor units below.
MSZ-EF18VE + MSZ-EF25VE
NOTE: Test conditions are based on ISO 5151. (Refrigerant piping length (one way): 5 m)
COOLING INDOOR Dry-bulb temperature 27.0 °C Wet-bulb temperature 19.0 °C
OUTDOOR Dry-bulb temperature 35.0 °C Wet-bulb temperature 24.0 °C
HEATING INDOOR Dry-bulb temperature 20.0 °C
OUTDOOR Dry-bulb temperature 7.0 °C Wet-bulb temperature 6.0 °C
OBH626L

10
Outdoor model MXZ-2D53VA MXZ-2D53VAH
MXZ-2D53VA2 MXZ-2D53VAH2
Outdoor unit power supply Single phase
230 V, 50 Hz
System
Indoor units number 2
Piping total length m Max. 30
Connecting pipe length m Max. 20
Height difference (Indoor ~ Outdoor) m Refer to 7 REFRIGERANT SYSTEM DIAGRAM.
Height difference (Indoor ~ Indoor) m Refer to 7 REFRIGERANT SYSTEM DIAGRAM.
Function Cooling Heating
Capacity Rated frequency (Min.-Max.) 2 kW 5.3 (1.1 - 5.6) 6.4 (1.0 - 7.0)
Breaker capacity A 15
Electrical
data
Power input (Total) 1, 2 W 1,540 1,700
Running current (Total) 1, 2 A 6.9 7.6
Power factor (Total) 1, 2% 97
Starting current (Total) 1, 2 A 7.6
Coeff cient of performance (C.O.P) (Total) 1, 2 3.44 3.76
Compressor
Model SNB130FGBHT
Output W 1,400
Current 1, 2 A 6.6 7.2
Refrigeration oil (Model) L 0.45 (NEO22)
Fan motor
Model RC0J50-FA
Current 1, 2 A 0.35
Dimensions W x H x D mm 800 x 550 x 285
Weight kg MXZ-2D53VA: 37 MXZ-2D53VAH: 38
MXZ-2D53VA2: 37 MXZ-2D53VAH2: 38
Special
remarks
Air f ow (Rated) m3 /h 1,974 1,998
Sound level (Rated) dB(A) 50 53
Fan speed (Rated) rpm 900 910
Refrigerant f lling capacity (R410A) kg 1.3
1 Measured under rated operating frequency.
2 When connected with indoor units below.
MSZ-EF18VE + MSZ-EF35VE
NOTE: Test conditions are based on ISO 5151. (Refrigerant piping length (one way): 5 m)
COOLING INDOOR Dry-bulb temperature 27.0 °C Wet-bulb temperature 19.0 °C
OUTDOOR Dry-bulb temperature 35.0 °C Wet-bulb temperature 24.0 °C
HEATING INDOOR Dry-bulb temperature 20.0 °C
OUTDOOR Dry-bulb temperature 7.0 °C Wet-bulb temperature 6.0 °C
OBH626L