molex 63813-2700 User manual

Extractor Tool for Crimp Terminals
Doc No: ATS-638132700 elease Date: 11-07-07 UNCONTROLLED COPY Page 1 of 7
evision M evision Date: 09-01-09
Extractor Tool
Instruction Sheet
Order No. 63 13-2700
FEATURES
 This Extractor Tool is for the removal of Wire-to-Wire and Wire-to-Board terminal series in both plug and
receptacles.
SCOPE
Products:
Terminal
Series No.
Description Housing
Series Terminal Order No.
35053 2.50mm (.098") Pitch Wire-to-Wire Male Terminals 35184 35053-9002
35465 Earth Terminal for PT Bulb Socket AVSS 0.50~0.85mm² 35842 and35843 35465-8000
35477 Wedge Terminal 14.50mm (0.57") Pitch 68147 35477-9002
35725 6.35mm (.250”) Tab Slip-On Wire-to-Wire Terminal,
Female, 12-18 AWG
35546
and 35547 35725-5110 35725-5210
35768 2.3mm (.090”) Slip-On eceptacle Terminal 35768-0110 35768-0120
43374
41644, 41645
42865, 44167
and 44421
43374-0001
43375
3.18mm (.125”) Sabre™ Terminal
eceptacle Flat Blade System
44441 43375-0001 43375-1001 43375-2001
48105 2.00mm (.079") Pitch, Wire-to-Board Crimp Terminal 48106 48105-0001
50147 52266 50147-8000 50147-8100
50148
2.50mm (.098") Pitch Splash Proof
Crimp Terminal 20-22 AWG 52213 50148-8000 50148-8100
50351 2.50mm (.098") Pitch Mini-Lock™ Wire-to-Board
and Wire-to-Wire Crimp Terminal
51102, 51163,
and 51103 50351-8000 50351-5100
50539 3.96mm (.156") Pitch Wire-to-Board Crimp Terminal 51144 50539-8000 50539-8100 50539-9001
56086 2.00mm (.079") Pitch Crimp Terminal 51227 56086-8000 56086-8100
56134-8000 56134-8100
56134 2.00mm (.079") Pitch Crimp Terminal 51242, 51353,
and 51382 56134-9000 56134-9100
56187 3.30mm (.130") Pitch Crimp Terminal 51284 and 51347 56187-8000 56187-8100
57964 1.52mm (.060") OBD-II Male Terminal
for AVS (CAVS) 0.3-0.5 68503-1602 57964-9702
59370 2.00mm (.079") Pitch Crimp Terminal 51216 59370-8000 59370-8100
501930-0100 501930-0200
501930 1.25mm (.049”) Wire-to-Board
Dual Plug Crimp Terminals 503110 501930-1100
501930-1200
502057 1.75mm (.069") Pitch Wire-to-Board Crimp Terminal 502056 502057-1000 502057-1100
78172 1.20mm (.047”) Wire-to-Board Crimp Terminals 78172 78172-0410 78172-0411
87421 1.50mm (.059") Pico-SPOX™
Crimp Terminal Female, 24-30 AWG 87439 87421-0000 87421-0001
94518-0100 94518-0101 94518-0120
94518-0121 94518-0200 94518-0201
94518-0220 94518-0221 94518-0300
94518
High Normal Force (HNF) Female Terminals,
For 6.3x0.8mm (.248"x.031") Tabs,
AWG 18-20
90522, 90553
94213 and 94535
94518-0301 94518-0400 94518-0401

Extractor Tool for Crimp Terminals
Doc No: ATS-638132700 elease Date: 11-07-07 UNCONTROLLED COPY Page 2 of 7
evision M evision Date: 09-01-09
OPERATION:
CAUTION: This extractor tool should be used to extract the terminal only. Using it for unintended purposes
may cause injury or damage to parts. Be careful not to deform the end of the terminal. Avoid lifting the housing
lock too high.
For 35053 4 105, 7 172, 7421, and 502057
Terminal Series:
1. Push the terminal forward into the housing before using
the Extractor Tool.
2. Insert the Extractor Tool into the slot on the bottom of the
connector housing as shown in Figure 6. Make sure the
straight edge of the extractor tool is up against the
housing lock.
3. Gently lift up on the housing tab and push the terminal
back through the connector slot and pull the terminated
wire out in the arrow direction. See Figure 1.
For 35465 Terminal Series:
1. Push the terminal and the wire forward in the arrow direction
before using this Tool.
2. Insert the Tool into the slot above the locking tang of the terminal.
3. Push the tool down until the locking tang is even with the rest of
the terminal. This will free the terminal from the housing.
4. Pull the crimp wire back through the connector slot in the arrow
direction as shown in Figure 2.
Figure 1
EXTRACTO
R
TOOL
WIRE
HOUSING
LOCK
TERMINAL LOCK
Figure
2
EXTRACTOR
TOOL
HOUSING
TERMINAL
LOCKING
TANG
PUSHED UP
PUSH IN TERMINAL
AND WIRE

Extractor Tool for Crimp Terminals
Doc No: ATS-638132700 elease Date: 11-07-07 UNCONTROLLED COPY Page 3 of 7
evision M evision Date: 09-01-09
Figure
5
PUSH IN THE
TERMINAL AND WIRE
HOUSING
HOUSING LOCK
PUSHED DOWN
EXTRACTOR
TOOL
WIRE
PROTRUDING TIP
OF HOUSING TANG
EXTRACTOR TOOL
HOUSING
Figure
4
For 35477 Terminal Series:
1. Push the terminal and the wire forward in the arrow
direction before using this Tool.
2. Insert the Tool into the slot above the locking tang of
the terminal.
3. Push the tool down until the locking tang is even with
the rest of the terminal. This will free the terminal
from the housing.
4. Pull the crimp wire back through the connector slot in
the arrow direction as shown in Figure 3.
For 35725 Terminal Series:
1. Push the terminal and the wire forward into the housing before using this Tool.
2. Insert the Tool into the area above the terminal contact and below the protruding tip of the terminal locking
tang in the housing.
3. Lift the locking tab upward until it is above the contact of the terminal. This will free the terminal from the
housing.
4. Pull the crimped wire and terminal back through the connector slot in the arrow direction as shown in Figure 4.
For 3576 Terminal Series:
1. Push the wire and the terminal
forward in the arrow direction
before using the Extractor Tool.
2. Insert the Extractor Tool into
the slot on the side of the
connector housing.
3. While depressing the housing
lock, push the terminal back
through the connector slot and
pull the terminated wire out in
the arrow direction.
See Figure 5.
Figure
3
EXTRACTOR
TOOL
HOUSING
TERMINAL
LOCKING
TANG
PUSHED UP
PUSH IN
TERMINAL
AND WIRE

Extractor Tool for Crimp Terminals
Doc No: ATS-638132700 elease Date: 11-07-07 UNCONTROLLED COPY Page 4 of 7
evision M evision Date: 09-01-09
EXTRACTOR
TOOL
TERMINAL
WIRE
LOCKING TANG
BEAMS
Figure
6
CONNECTOR
HOUSING
CONNECTOR
HOUSING
TERMINAL
EXTRACTOR
TOOL
WIRE
EXTRACTOR
TOOL
TERMINAL
LOC
KING TANG
BEAMS
Figure
7
CONNECTOR
HOUSING
CONNECTOR
HOUSING
TERMINAL
EXTRACTOR
TOOL
Figure
EXTRACTOR
TOOL
HOUSING
50147
-
*00 TERMINAL
LOCKING TANG
PUSHED UP
TERM
INAL
PUSHED IN
For 43374 and 43375 Terminal Series:
1. Push the terminal forward in the arrow direction before using the Extractor Tool as shown in Figure 6. Insert
the Extractor Tool into the slot on the side of the connector housing.
2. Depress the terminal locking tang beams and push the terminal back through the connector slot.
Pull the terminated wire out in the arrow direction. See Figure 7.
For 50147 and 5014 Terminal Series:
1. For terminal series 50147, push the terminal forward in the arrow direction before using the Extractor Tool.
2. Insert the tip of the Extractor Tool on an angle into the connector housing. See Figure 8.
3. While pushing the extraction tool against the terminal locking tang, bend the locking tang up and away from
the terminal. At the same time a second person pulls on the crimped wire to release the terminal from the
housing.
4. For terminal series 50148, push the terminal forward in the arrow direction before using the Extractor Tool.

Extractor Tool for Crimp Terminals
Doc No: ATS-638132700 elease Date: 11-07-07 UNCONTROLLED COPY Page 5 of 7
evision M evision Date: 09-01-09
LOCKING TAB
OF HOUSING
WIRE
Figure 1
2
EXTRACTOR TOOL
AND WIRE PULLED
OUT TOGETHER
LOCKING TAB
PUSHED UP
TERMINAL
EXTRACTOR TOOL
TERMINAL
EXTRACTOR
TOOL
PULL OUT WIRE
WITH TERMINAL
HOUSING LOCK
LIFT
HOUSING LOCK
EXTRACTOR
TOOL
TERMINAL
WIRE
Figure 10
Figure 11
TERMINAL
PUSHED IN
LOCKING TANG
PUSHED DOWN
EXTRACTOR
TOOL
ON AN ANGLE
HOUSING
5014
-
*00 TERMINAL
FIGURE
9
5. Insert the tip of the Extractor
Tool on an angle into the
connector housing. See Figure
9.
6. While pushing the extraction tool
against the terminal locking tang,
bend the locking tang down and
away from the terminal. At the
same time a second person pulls
on the crimped wire to release
the terminal from the housing.
For 501930 Terminal Series:
1. Line up the terminal to be removed in the
connector assembly with the tip of the Extractor
Tool. Insert and slide the Extractor Tool into the
slot on the side of the connector housing as
shown. Positioning it under the housing lock as
shown in Figure 10.
2. Slide the Extractor Tool in the direction shown
lifting up the housing lock. While lifting the
housing lock, push the terminal back through the
connector slot and pull the terminated wire out in
the arrow direction. See Figure 11.
For 50539 Terminal Series:
1. Push the terminal forward in the arrow direction before using the Extractor Tool.
2. Insert the Extractor Tool into the slot above the terminal in the connector housing as shown in Figure 12.
3. Gently push the extractor tool till it stops. The housing locking tab should be bent up.
4. Pull the terminal and the terminated wire back through the Connector slot along with the extractor tool in
the arrow direction as shown.

Extractor Tool for Crimp Terminals
Doc No: ATS-638132700 elease Date: 11-07-07 UNCONTROLLED COPY Page 6 of 7
evision M evision Date: 09-01-09
Figure 14
EXTRACTOR
TOOL
WIRE
TERMINAL
HOUSING LOCK
HOUSING LOCK
PUSHED DOWN
Figure 15
EXTRACTOR
TOOL
TERMINAL
WIRE
CONNECTOR
HOUSING TAB
Figure 1
3
EXTRACTOR
TOOL
WIRE
CONNECTOR
HOUSING TAB
Figure 16
EXTRACTOR
TOOL
WIRE
For 50351 Terminal Series:
1. Insert the Extractor Tool into the slot on the bottom of the connector
housing.
2. Gently lift up on the housing tab, and push the terminal back through
the connector slot. While pulling the terminated wire out in the
direction of the arrow. See Figure 13.
For 560 6, 56134, 561 7, 57964, and 59370 Terminal Series:
1. Push the terminal forward in the arrow direction before using the Extractor Tool. Insert the Extractor Tool into
the slot on the side of the connector housing as shown in Figure 14.
2. While depressing the housing lock, push the terminal back through the
connector slot and pull the terminated wire out in the arrow direction. See
Figure 15.
3. When using certain housings it may be necessary to insert the Extractor Tool
into the slot on the bottom of the connector housing.
4. Gently lift up on the housing tab, and push the terminal back through the
connector slot. While pulling the terminated wire out in the direction of the
arrow. See Figure 16.
CAUTION: Do not reuse the 51242, 51353, and 51382 housings series once the terminals are extracted.

Extractor Tool for Crimp Terminals
Doc No: ATS-638132700 elease Date: 11-07-07 UNCONTROLLED COPY Page 7 of 7
evision M evision Date: 09-01-09
Figure
17
HOUSING
INSERT EXTRACTOR
TOOL INTO SLOT
TERMINAL
WIRE
EXTRACTOR
TOOL
TERMINAL
LOCKING
TAB PUSHED UP
TERMINAL
Figure 1
For 9451 Terminal Series:
1. Push the wire of the crimped terminal to be removed forward into the connector housing before using the
Extractor Tool.
2. Insert the Extractor Tool into the slot below the terminal, seated in the connector housing and slide it
forward until it stops. See Figure 17.
3. Pull the wire and terminal back through the Connector slot in the arrow direction as shown. See Figure
18.
CAUTION: Molex specifications are valid only when used with Molex terminals, applicators and tooling.
Molex does not offer repair parts for Extraction Tools due to the inexpensive nature of the tool.
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