molex HT60923A User manual

HT60923A Extractor Tool
Doc No: ATS-011030043 Release Date: 02-02-95 UNCONTROLLED COPY Page 1 of 5
Re ision: J Re ision Date: 02-23-09
Extractor Tool
Instruction Sheet
Order No. 11- 3- 43
Engineering No. HT6 923A
FEATURES
 This tool is designed to extract many different terminal series from arious plug and receptacle housings. See
Chart below.
SCOPE
Products:
Terminal
Series No.
Description Housings
Series No.
Terminal Order No.
43030-0001 43030-0002 43030-0003 43030-0004 43030-0005
43030-0006 43030-0007 43030-0008 43030-0009 43030-0010
43030-0011 43030-0012 43030-0051 43030-0052 43030-0053
43030-0056 43030-0057 43030-0058 43030-0059 43030-0080
43030
43025
43645
44133
43030-0081 43030-1001
43031-0001 43031-0002 43031-0003 43031-0004 43031-0005
43031-0006 43031-0007 43031-0008 43031-0009 43031-0010
43031-0011 43031-0012 43031-0016 43031-0017 43031-0018
43031-0019 43031-0051 430310052 430310053 43031-0057
43031
Micro-Fit 3.0™
Crimp Terminal
20-24 AWG 43020
43640
44300
43031-0059 43031-0102 43031-0103 43031-0106
44372
Micro-Fit 3.0™
High Force Crimp Terminal
20-24 AWG
43025
43645
44133
44372-0002
46235
Micro-Fit 3.0™
Crimp Terminal
20-24 AWG
43025
43645
44133
46235-0001 46235-0002 46235-0003 46235-0004
50011 51004
51049 50011-8000 50011-8100 39-00-0422
50031
2.0mm (.079") Low Profile
Receptacle Terminal
24-34 AWG 51004
51049 50031-8000 50031-8100
50058-8000 50058-8099 50058-8100 50058-8200 50058-8300
50058
1.25mm (.049") Pitch
PicoBlade™ Crimp Terminal
26-32 AWG
51021
50058-8400 50058-8500
50061-8000 50061-8018 50061-8028 50061-8099 50061-8100
50061
1.25mm (.049") Pitch
Board-In Crimp Terminal
28-32 AWG
51022
50061-8118 50061-8128
50079-8000 50079-8053 50079-8099 50079-8100 50079-8153
50079 51021 39-00-0413 39-00-0414
50080 51022 50080-8000 50080-8100
50125
1.25mm (.049") Pitch
PicoBlade™
Crimp Terminal
26-28 AWG 51047 50125-8000 50125-8100
50133
1.25mm (.049") Pitch
PicoBlade™ Crimp Terminal
28-32 AWG
51047 50133-8000 50133-8100
50147 52266 50147-8000 50147-8100
50148
2.50mm (.098") Pitch
Splash Proof Crimp Terminal
20-22 AWG 52213 50148-8000 50148-8100

HT60923A Extractor Tool
Doc No: ATS-011030043 Release Date: 02-02-95 UNCONTROLLED COPY Page 2 of 5
Re ision: J Re ision Date: 02-23-09
Terminal
Series No.
Description Housings
Series No.
Terminal Order No.
50200
2.0mm (.079") Low Profile
Receptacle Terminal
22-32 AWG
51004
51049 50200-8000 50200-8100
50212
Micro-Latch™
2.00mm (.079") Pitch
Crimp Terminal
24-30 AWG
5109
51065
51090
50212-8000 50212-8100 50212-8200 50212-8300 39-00-0424
50372
2.00mm (.079") Pitch
Crimp Terminal
22-26 AWG
5109
51065
51090
50372-8000 50372-8100
50420
4.00mm (.157") Pitch
OBD-II Wire-to-Wire
Crimp Terminal
51115
51116 50420-8000 50420-8100 50420-8200
502438
2.00mm (.079") Pitch
CLIK-Mate™ Wire-to-Board
Crimp Terminal, 22-26 AWG
502443
502494 502438-0000
502438-0100
Note: All Indi idual terminals may be extracted from the housing using this Tool.
OPERATION:
For 43 3 , 43 31, 44372, and 46235 Terminal Series:
1. Insert the tip of the tool on either side of the terminal
until it stops. See Figure 1.
2. Rotate tool clockwise then counter-clockwise
approximately 25º to 30º in each direction, once or
twice.
3. Repeat steps 1 and 2 on the opposite side of terminal.
4. Pull on the wire and remo e the terminal from the
housing. See Figure 2.
NOTE: When a terminal is remo ed in this manner the locking tangs are damaged and the terminal is not
reusable.
Figure
2
EXTRACTOR
TOOL
TIP OF TOOL
INSERTED ON THE
SIDE OF TERMINAL
HOUSING
PULL OUT
TERMINAL
AND WIRE
LOCKING
TANGS
PUSHED IN
Figure 1
EXTRACTOR
TOOL
HOUSING
TERMINAL
LOCKING TANGS
PUSHED IN

HT60923A Extractor Tool
Doc No: ATS-011030043 Release Date: 02-02-95 UNCONTROLLED COPY Page 3 of 5
Re ision: J Re ision Date: 02-23-09
BEND
WIRE
DOWN
EXTRACTOR
TOOL IN SLOT
PUSH UP ON THE
LOCKING TANG
Figure 3
BEND WIRE
DOWN
EXTRACTOR
TOOL
LOCKING TANG
Figure
5
EXTRACTOR
TOOL
HOUSING
5 1
47
-
8*
TERMINAL
LOCKING TANG
PUSHED
UP
TERMINAL
PUSHED IN
ROTATE THE
EXTRACTOR TOOL
DOWN
For 5 11, 5 31, 5 58, 5 61, 5 79, 5 8 , 5 125, 5 133, 5 2 , 5 212 and 5 372
Terminal Series:
1. Hold the housing with the locking tang facing up. Bend the wire down and insert the tip of the tool into the
housing under the locking tang. See Figure 3.
2. Hold the wire against the extractor tool and pull out the wire and the extractor tool at the same time. See
Figure 4.
NOTE: When re-using the housing remember to bend back the locking tang when inserting another terminal.
For 5 147 and 5 148 Terminal Series:
1. For terminal series 50147, push the terminal forward in the arrow
direction before using the Extractor Tool.
2. Insert the tip of the Extractor Tool on an angle abo e the terminal into
the slot on the top of the connector housing.
3. While rotating the extraction tool down, bend the terminal locking tang
down and push the terminal back through the connector slot. Make
sure that the terminated wire is pulled out at the same time. See
Figure 5.
4. For terminal series 50148, push the terminal forward in the arrow direction before using the Extractor Tool.
WIRE
EXTRATOR
TOOL
Figure 4

HT60923A Extractor Tool
Doc No: ATS-011030043 Release Date: 02-02-95 UNCONTROLLED COPY Page 4 of 5
Re ision: J Re ision Date: 02-23-09
TERMINAL
PUSHED IN
LOCKING TANG
PUSHED
DOWN
EXTRACTOR
TOOL ON AN ANGLE
HOUSING
5 14
8
-
8* TERMINAL
ROTATE THE
EXTRACTOR
TOOL UP
FIGURE 6
LOCKING TAB
OF HOUSING
WI
RE
Figure 7
EXTRACTOR
TOOL
LOCKING TAB
PUSHED UP
TERMINAL
HOUSING
EXTRACTOR
TOOL
5. Insert the tip of the Extractor Tool on an angle abo e the terminal into the slot on the bottom of the connector
housing.
6. While rotating the extraction tool up, bend the terminal locking tang down and push the terminal back through
the connector slot. Make sure that the terminated wire is pulled out at the same time. See Figure 6.
For 5 42 Terminal Series:
1. Push the terminal forward in the arrow direction before using the Extractor Tool.
2. Insert the tip of the Extractor Tool on an angle abo e the terminal into the slot on the top of the connector
housing.
3. While rotating the extraction tool down, bend the terminal locking tang down and push the terminal back
through the connector slot. Make sure that the terminated wire is pulled out at the same time. See Figure 7.

HT60923A Extractor Tool
Doc No: ATS-011030043 Release Date: 02-02-95 UNCONTROLLED COPY Page 5 of 5
Re ision: J Re ision Date: 02-23-09
LOCKING TAB
OF HOUSING
WIRE
Figure
8
EXTRACTOR TOOL
AND WIRE PULLED
OUT TOGETHER
LOCKING TAB
PUSHED UP
TERMINAL
HOUSING
For 5 2438 Terminal Series:
1. Push the terminal forward in the arrow direction before using the Extractor Tool.
2. Insert the Extractor Tool into the slot abo e the terminal in the connector housing as shown in Figure 8.
3. Gently push the extractor tool till it stops. The housing locking tab should be bent up.
4. Pull the terminal and the terminated wire back through the Connector slot along with the extractor tool in
the arrow direction as shown.
Molex does not offer repair parts for this Tools due to the inexpensi e nature of the tool
CAUTION: Molex specifications are alid only when used with Molex terminals, applicators and tooling.
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