Moog G392-004 User manual

moog
MSDServoDrive
AC-AC
Operation Manual
Single-Axis System
AC-AC 4A to 450A

MSDServoDrive AC-AC Operation Manual
moog
MSDServoDriveAC-AC Drives with Ambition
The modular design of MSDServoDriveAC-AC ensures optimal integration into the
machine process. Whether through a high speed field bus communication with the
central multi-axis machine control, or through decentralized programmable Motion
Control Intelligence in the servo drive, MSDServoDriveAC-AC will master both tasks
brilliantly.
MSDServoDriveAC-AC Operation Manual
Single-Axis System
Id. no.:CA65642-001, Rev. 4.0
Date:03/2012
Valid from firmware status:V2.20-01
The German version is the original version of the operation manual.
Technical alterations reserved
The contents of our documentation have been compiled with greatest care and in
compliance with our present status of information.
Nevertheless we would like to point out that this document cannot always be updated
parallel to the technical further development of our products.
Information and specifications may be changed at any time. For information on the
latest version please refer to [e-mail].
Size1 Size2 Size3 Size4
Size5 Size6
Size7

MSDServoDrive AC-AC Operation Manual
moog 3
Id. no.:CA65642-001 Date:03/2012
to the glossaryto the table of contents
Guide through this document
Dear user!
We are happy that you have made a decision in favour of a product from Moog GmbH.
In order to be able to start operation of your new MSDServoDriveAC-AC quickly
and without problems, we ask you kindly to read this operation manual thoroughly
beforehand,
Step Action Comment
1.
This Operation Manual will enable
you to install and commission
MSDServoDriveAC-AC drive
system very quickly and easily.
Guide to quick-starting
2.
Simply follow the step-by-step
tables in the chapters. And away you go!
11 Safety
22Mechanical installation
33 Electrical installation
44 Commissioning
55 Diagnostic
66 Safe Torque Off (STO)
AA Appendix
Glossary

MSDServoDrive AC-AC Operation Manual
moog 4
Id. no.:CA65642-001 Date:03/2012
to the glossaryto the table of contents
Order Code
The order designation G392-xxx-xxx-xxx and G395-xxx-xxx-xxx informs you about
the corresponding variant of the servo drive delivered to you. The significance of the
individual characters of the order designation is given in the following order code. You
will find a complete order code with all values in the MSDServoDriveAC-AC Ordering
Catalog.
G392 - - -
Rated current
Supply voltage
Option 1 (Communication)
Option 2 (Technology)
Option 3 (Safety)
Option 4 (Function package)
Modifications
Variants
Fig 0.1 Order code MSDServoDrive AC-AC Single-Axis-System (air-cooled)
G395 - - -
Rated current
Supply voltage
Option 1 (Communication)
Option 2 (Technology)
Option 3 (Safety)
Option 4 (Function package)
Modifications
Variants
Fig 0.2 Order code MSDServoDrive AC-AC Single-Axis-System (liquid-cooled)

MSDServoDrive AC-AC Operation Manual
moog 5
Id. no.:CA65642-001 Date:03/2012
to the glossaryto the table of contents
Rating plate
The rating plate on MSDServoDrives informs about the serial number, from which you
can read the manufacturing date by using the following key. The location of the rating
plate on your MSDServoDriveAC-AC can be found from page 18 onwards.
Model:: G392-030-000-002
In: 230 V AC 3ph, 50/60 Hz
4,0 A
0-230 V AC 3ph, 0-400 Hz
3,0 A
Out:
MOOG
D-71034 Böblingen
www .moog.com/industrial
Made in Germany
S/N:D116605 Rev. A
ID :JJWWxxxxx
Year of production
Week of production
Fig 0.3 Rating plate hardware MSDServoDriveAC-AC Single-Axis System
Scope of supply
The scope of supply includes:
• MSDServoDriveAC-AC drive unit
• Terminal accessory pack for control and power terminals
(depending on device rated power and variant)
• Set of grommets (on devices with liquid cooling)
• Product DVD
Pictograms
Pictograms as described in the following table are used in this operation manual for
better orientation. The meaning of the corresponding pictogram is always correct, even
if it is placed e.g. next to a terminal diagram without any accompanying text.
Warning symbols (see also section1.1)
!ATTENTION! Misoperation may cause damage to or malfunction of the
drive.
DANGER CAUSED BY HIGH VOLTAGE!
Improper behaviour may cause danger to human life.
DANGER FROM ROTATING PARTS!
The drive may automatically start to run.
Notes & supportive action
NOTE: useful information or reference to other documents
1.
STEP: Processing step within a multi-action sequence

MSDServoDrive AC-AC Operation Manual
moog 6
Id. no.:CA65642-001 Date:03/2012
to the glossaryto the table of contents
Space for personal notes

MSDServoDrive AC-AC Operation Manual
moog 7
Id. no.:CA65642-001 Date:03/2012
to the glossary
Table of Contents
1 Safety...................................................................................... 9
1.1 Measures for your safety.........................................................................................9
1.2 Intended use...........................................................................................................10
1.3 Responsibility ..........................................................................................................10
2 Mechanical installation............................................................11
2.1 Notes on installation ...............................................................................................11
2.2 Installation ..............................................................................................................11
2.2.1 Dimensions on devices with air cooling........................................................12
2.2.2 Dimensions on devices with liquid cooling ...................................................14
2.2.3 Connection of cooling circuit.......................................................................16
3 Installation............................................................................. 17
3.1 Notes for installation...............................................................................................17
3.2 Overview of connections Size1 to Size4 ................................................................18
3.3 Overview of connections Size5 to Size6A..............................................................20
3.4 Overview of connections Size7 ..............................................................................22
3.5 Connection PE conductor .......................................................................................24
3.6 Electrical isolation concept......................................................................................24
3.7 Connection of supply voltages ................................................................................26
3.7.1 Connection control supply (24VDC)...........................................................26
3.7.2 Connection of AC mains supply...................................................................27
3.7.3 Use with mains choke..................................................................................30
3.7.4 Use with internal mains filter .......................................................................30
3.7.5 Use with external mains filter.......................................................................30
3.7.6 Terminal diagram precharge (only Size7).....................................................30
3.8 Control connections................................................................................................31
3.8.1 Specification of control connections ............................................................31
3.8.2 Brake driver .................................................................................................32
3.9 Specification USB interface .....................................................................................33
3.10 Specification Ethernet interface...............................................................................33
3.11 Option 1 .................................................................................................................33
3.12 Option 2 .................................................................................................................34
3.13 Encoder connection ................................................................................................34
3.13.1 Encoder connection on servo motors...........................................................34
3.13.2 Assignment of motor/encoder cable to servo drive ......................................34
3.13.3 Ready made-up encoder cables ...................................................................35
3.13.4 Resolver connection.....................................................................................35
3.13.5 Connection for high resolution encoders.....................................................36
3.14 Motor connection...................................................................................................37
3.14.1 Motor connection on servo motors .............................................................37
3.14.2 Ready made-up motor cable........................................................................38
3.14.3 Switching in the motor cable .......................................................................39
3.15 Braking resistor (RB) ................................................................................................39
3.15.1 Protection in case of a brake chopper fault..................................................39
3.15.2 Design with integrated braking resistor Size1 - Size 4 .................................40
3.15.3 Design with integrated braking resistor Size5 - Size 7 .................................41
3.15.4 Connection of an external braking resistor ..................................................41
4 Commissioning ...................................................................... 43
4.1 Notes for operation.................................................................................................43
4.2 Initial commissioning...............................................................................................43
4.2.1 Switching on control supply.........................................................................44
4.2.2 Connection between PC and servo drive .....................................................44
4.2.3 Parameter setting ........................................................................................44
4.2.4 Drive control with MoogDriveADministrAtor5 ..............................................44

MSDServoDrive AC-AC Operation Manual
moog 8
Id. no.:CA65642-001 Date:03/2012
to the glossary
4.3 Serial commissioning...............................................................................................46
4.4 Integrated control unit and MMC-card....................................................................47
4.4.1 Function of buttons T1 and T2.....................................................................48
4.4.2 Display.........................................................................................................48
4.4.3 Parameter menu (PA)...................................................................................49
4.4.4 Ethernet IP-address menu (IP) ......................................................................50
4.4.5 Field bus address menu (Fb).........................................................................51
4.4.6 Firmware update with MMC-card ................................................................52
5 Diagnosis............................................................................... 53
5.1 Status display on device ..........................................................................................53
5.1.1 Device states................................................................................................53
5.1.2 Error display.................................................................................................53
5.2 Status and error displays in MDA5 .........................................................................54
5.3 Helpline/Support&Service .....................................................................................56
6 Safe Torque Off (STO) ............................................................ 57
A Appendix............................................................................... 59
A.1 Permissible current load for servo drives..................................................................59
A.1.1 Current carrying capacity Size1, air-cooled, single-phase ............................59
A.1.2 Current carrying capacity Size1 - Size4, air-cooled, triple-phase.................59
A.1.3 Current carrying capacity Size5 - Size6A, air-cooled...................................60
A.1.4 Current carrying capacity Size3 - Size4, liquid-cooled ................................62
A.1.5 Current carrying capacity Size5 - Size6A, liquid-cooled..............................62
A.1.6 Current carrying capacity Size7, liquid-cooled.............................................63
A.2 Technical data MSDServoDriveAC-AC...................................................................64
A.2.1 G392-004A to G392-016, air-cooled...........................................................64
A.2.2 G392-020 to G392-072, air-cooled..............................................................65
A.2.3 G392-090 to G392-170, air-cooled..............................................................66
A.2.4 G395-016 to G395-070, liquid-cooled ........................................................67
A.2.5 G395-084 to G395-210, liquid-cooled ........................................................68
A.2.6 G395-250 to G395-450, liquid-cooled ........................................................69
A.3 Connections for motor cable...................................................................................70
A.4 Current demand of control supply ..........................................................................70
A.5 Ambient conditions.................................................................................................70
A.6 Mains filter..............................................................................................................72
A.7 Hydrological data for the liquid-cooled ...................................................................73
A.8 Dynamic monitoring of the heat sink temperature ..................................................73
A.9 UL-approbation.......................................................................................................74
A.9.1 Measures to comply with the UL-approbation
(UL 508C) Size1 to Size4 ...........................................................................74
A.9.2 Measures to comply with the UL-approbation
(UL 508C) for Size5, 6 and 6A ....................................................................75
A.9.3 UL-approbation for Size7 ............................................................................75
Glossary......................................................................................... 77

MSDServoDrive AC-AC Operation Manual
moog 9
Id. no.:CA65642-001 Date:03/2012 [Safety ]
to the glossaryto the table of contents
1 Safety
1.1 Measures for your safety
The following information must be read before initial commissioning to avoid physical
injury and/or material damage. The safety regulations must be strictly observed at any
time.
1.
Read the Operation Manual first!
• Follow the safety instructions!
• Please observe the user information!
Electric drives are generally potential danger sources:
• Electrical voltages 230 V AC to 680VDC
Even 30 minutes after switching off the mains supply
dangerously high voltages of ≥ 50 V may still be present
(capacitor charge). Therefore check for isolation from
supply!
• Rotating parts
• Hot surfaces
Protection against magnetic and/or electromagnetic fields during
installation and operation.
• For persons with pacemakers, metal containing implants and hearing
aids etc. access to the following areas is prohibited:
− Areas in which drive systems are installed, repaired and operated.
− Areas in which motors are assembled, repaired and operated.
Motors with permanent magnets are sources of special dangers.
NOTE: If there is a necessity to access such areas a decision from a physician
is required.
Your qualification:
• In order to prevent personal injury or material damage, only
personnelwith electrical engineering qualifications may work on the
device.
• The qualified person must become familiar with the operation manual
(see IEC364, DINVDE0100).
• Knowledge of national accident prevention regulations (e.g. BGVA3 in
Germany)
During installation follow these instructions:
• Always comply with the connection conditions and technical
specification.
• Comply with the standards for electrical installation, such as wire cross-
section, PE-conductor and ground connection.
• Do not touch electronic components and contacts (electrostatic
discharge may destroy components).
Table 1.1 Notes on safety

MSDServoDrive AC-AC Operation Manual
moog 10
Id. no.:CA65642-001 Date:03/2012
to the glossaryto the table of contents
Warning symbols used
The notes on safety describe the following danger classes.
The danger class describes the risk which may arise when not complying with the
corresponding safety note.
Warning symbols General explanation Danger class acc. to
ANSIZ535
!ATTENTION! Misoperation may
cause damage to or malfunction of
the drive.
This may result in physical injury or
damage to material.
DANGER CAUSED BY HIGH
VOLTAGE! Improper behaviour may
cause danger to human life.
Danger to life or severe physical
injury.
DANGER FROM ROTATING PARTS!
The drive may automatically start
to run.
Danger to life or severe physical
injury.
Table 1.2 Explanation of warning symbols
1.2 Intended use
MSDServoDriveAC-AC are components for installation into stationary electric,
industrial and commercial systems or machines.
When installed in machines commissioning of the servo drive (i.e. start-up of intended
operation) is prohibited, unless it has been ascertained that the machine fully complies
with the regulations of the machine directive 2006/42/EC; compliance with EN 60204 is
mandatory.
Commissioning, i.e. starting intended operation, is only permitted when strictly
complying with the EMC-directive (2004/108/EC).
The MSDServoDriveAC-AC is in conformity with the low voltage directive
2006/95/EC.
The servo drive fulfils the demands of the harmonized product standard
EN 61800-5-1.
If the servo drive is used in special applications, e.g. in potentially explosive areas,
the applicable regulations and standards (e.g. in potentially explosive areas EN50014
“General provisions” and EN50018 “Flameproof enclosure”) must strictly be followed.
Repairs must only be carried out by authorised repair workshops. unauthorised opening
and incorrect intervention could lead to physical injury or material damage. The warranty
granted by Moog GmbH will become null and void.
NOTE: The use of servo drives in mobile equipment is assumed an exceptional
environmental condition and is only permitted after a special agreement.
1.3 Responsibility
Electronic devices are never fail-safe. The company setting up and/or operating the
machine or plant is itself responsible for ensuring that the drive is rendered safe if the
device fails.
The standard EN 60204-1/DIN VDE 0113 “Safety of machines”, under the subject
“Electrical equipment of machines”, stipulates safety requirements for electrical controls.
They are intended for the safety of personnel and machinery as well as for maintaining
the functional capability of the machine or plant concerned, and must be observed.
The function of an emergency stop system does not necessarily cut the power supply
to the drive. To protect against danger, it may be more beneficial to keep individual
drives running or to initiate specific safety sequences. Execution of the emergency stop
measure is assessed by means of a risk analysis of the machine or plant, including the
electrical equipment in accordance with EN ISO 14121 (previously DIN EN 1050), and
is determined by selecting the circuit category in accordance with EN ISO 13849-1
(previously DIN EN 954-1) “Safety of machines - Safety-related parts of controls”.

MSDServoDrive AC-AC Operation Manual
moog 11
Id. no.:CA65642-001 Date:03/2012
[ Mechanical
installation
]
to the glossaryto the table of contents
2 Mechanical installation
2.1 Notes on installation
ATTENTION!
• During installation work
Strictly avoid that ...
− drill chips, screws or other foreign objects drop into the device
− moisture enters into the device
• Control cabinet
The device is solely intended for installation in a stationary control cabinet.
The control cabinet must at least meet the requirements of degree of
protection IP4x. When using the safety function STO (Safe Torque OFF), the
control cabinet must, in accordance with EN ISO 13849-2, have a degree of
protection of IP54 or higher.
• Enviroment
− The servo drives must not be installed in areas where they would be
permanently exposed to vibrations. Further information can be found in
table A.18 in the appendix.
− The device heats up during operation and the temperature on the heat
sink may reach +100 °C (+212 °F). Please bear this in mind for adjacent
components.
The following general guidelines apply for the installation of single-axis servo drives:
• Cooling
Cooling air must be able to flow through the device without restriction. For
installation in control cabinets with convection (= heat loss is discharged to the
outside via the cabinet walls), always fit an internal air circulation fan.
• EMC compatible iInstallation
The best result for an EMC compatible installation is achieved by using a well
grounded, chromated or galvanised mounting plate. If mounting plates are paint
coated, remove the coating from the contact area! The devices themselves have
an aluminium back panel (Size1 to Size2) or a back panel made of aluminized/
galvanized sheet steel (Size5 to Size7).
• Pollution severity
Maximum pollution severity 2 in accordance with EN 60664-1. Further information
on environmental conditions can be found in table A.16 in the appendix.
If you require further detailed information on installation you should consult the Moog
Helpline (see page 54).
2.2 Installation
Step Action Comment
1.
Mark out the positions of the tapped holes and,
if applicable, the pipe socket on the mounting
plate.
Drill the holes and cut a thread for each fasten-
ing screw into the mounting plate.
Observe the mounting clearances!
Consider the bending radius of the
connecting leads!
Dimensioned drawings/hole dis-
tances see Fig. 2.2 to Fig. 2.5
2.
Mount the servo drive vertically on the mount-
ing plate.
Observe the mounting clearances!
The contact area must be metallic
bright.
3.
For devices with liquid cooling the pipe sockets
must be supported with a 22 mm open end
spanner when screwing in the hose connec-
tions (not included in the scope of supply), to
prevent the device from being damaged by
torsional torque.
Ensure perfect liquid tight connec-
tion (e.g. use Teflon sealing tape)!
4.
Install further components, such as e.g. mains
filter, power choke, etc. on the mounting plate.
The lead between mains filter and
servo drive must not be longer
than maximum 30 cm.
5.
Now continue with the electrical installation in
chapter 3.
Table 2.1 Mechanical installation
NOTE: Connect the liquid cooling supply at Size7 to the marked connection
(Fig. 2.5). For Size3 to Size6A this connection is freely selectable.
!

MSDServoDrive AC-AC Operation Manual
moog 12
Id. no.:CA65642-001 Date:03/2012
to the glossaryto the table of contents
2.2.1 Dimensions on devices with air cooling
MSD
ServoDrive
AC-AC
Size1 Size2 Size3 Size4 Size5 Size6 Size6A
G392-004A
G392-004
G392-006
G392-008
G392- 012
G392-016
G392-020
G392-024
G392-032
G392-045
G392-060
G392-072
G392-090
G392-110
G392-143
G392-170
Weight [kg] 3.4 4.9 6.5 7.5 13 28 32
B (Width) 58.5 90 130 171 190 280
H (Height)1) 295 345 540
T (Depth)1) 224 240 242 322
A29.25 50 80 120 150 200
C344.5 365 581
C1 5 6 10
DØ 4.8 5.6 9.5
Screws 2xM4 4xM4 4xM5 4xM8
E 2 20 40
F 2) ≥100 ≥150 ≥180
G 2) ≥270 ≥300 ≥500
H1 355 382.5 600
H2 38.5 15 20
all measurements in mm
1) without terminals, plugs and plate screens
2) Possibly bigger bending radii of connecting leads must be accounted for.
Table 2.2 Dimensions of housing with air cooling, see Fig. 2.1 and Fig. 2.2
NOTE: The minimum distance “E” specified in the table for sizes 1-4 applies
for devices with the same power. When butt mounting devices with different
drive power you should arrange the devices according to their power (e.g.
viewed from the left Size4 - Size3 - Size2 - Size1). This minimizes the
thermal influence among each other.
When butt mounting MSDServoDrives together with other devices, youmust
make sure that these device do not affect one another thermally.
E
G
F
F
Fig. 2.1 Installation distances in case of air cooling, schematic representation for Size1 to Size6A

MSDServoDrive AC-AC Operation Manual
moog 13
Id. no.:CA65642-001 Date:03/2012
[ Mechanical
installation
]
to the glossaryto the table of contents
B
H1 H
H2
T
A
D
C1
C
Size 1
A
D
C1 D
C
Size 2 ... Size 6A
Fig. 2.2 Dimensional drawing of housing with air cooling, schematic representation for Size1 to Size6A

MSDServoDrive AC-AC Operation Manual
moog 14
Id. no.:CA65642-001 Date:03/2012
to the glossaryto the table of contents
2.2.2 Dimensions on devices with liquid cooling
MSD
ServoDrive
AC-AC
Size3 Size4 Size5 Size6 Size6A Size7
G395-016
G395-020
G395-024
G395-032
G395-053
G395-070
G395-084
G395 -110
G395-143
G395-170
G395-210
G395-250
G395-325
G395-450
Weight [kg] 6.5 7.5 16.5 31.5 41.1 100
B (Width) 130 171 190 280 380
H (Height)1) 295 345 540 952
T (Depth)1) 224 198.3 202 282 286.5
A80 120 148 200 150
A1 10 25 39 65 29
A2 60 70
C382 377.25 581 952
C1 5 8 10 12
H1 392 394.25 600 971/1305 3)
H2 38.5 16.75 20 60
H3 75 70 53.75 56.5 136
T1 74 73.5
DØ 4.8 79.5 12
Screws 4xM4 4xM6 4xM8 6xM10
S3/8inch (female thread)
D1Ø 48 (bore for pipe socket)
E2
F 2) ≥150 ≥18 0
G 2) ≥270 ≥300 ≥500
all measurements in mm
1) without terminals, plugs and plate screens
2) Possibly bigger bending radii of connecting leads must be accounted for.
3) without/with terminal covers and plate screens
Table 2.3 Dimensions of housing with liquid cooling, see Fig. 2.3 to Fig. 2.5
NOTE: The minimum distance “E” specified in the table applies for devices
with the same power. When butt mounting devices with different drive
power you should arrange the devices according to their power (e.g. viewed
from the left Size4 - Size3 - Size2 - Size1). This minimizes the thermal
influence among each other.
When butt mounting MSDServoDrives together with other devices, you
must make sure that these device do not affect one another thermally.
E
G
F
F
Fig. 2.3 Installation distances in case of liquid cooling, schematic representation for Size3 to Size7

MSDServoDrive AC-AC Operation Manual
moog 15
Id. no.:CA65642-001 Date:03/2012
[ Mechanical
installation
]
to the glossaryto the table of contents
B
TT1
H1 H
H2
H3
A2
A
A1
D
C
C1
D
D1
S
Fig. 2.4 Dimensional drawing of housing with liquid cooling, schematic representation for Size3 to
Size6A
H1 H
H2
C
C1 AA
H3
A1
B
T1
T
A2
D D D
D1
Fig. 2.5 Dimensional drawing of housing with liquid cooling, schematic representation for Size7

MSDServoDrive AC-AC Operation Manual
moog 16
Id. no.:CA65642-001 Date:03/2012
to the glossaryto the table of contents
2.2.3 Connection of cooling circuit
Depending on size the MSDServoDriveAC-AC has a liquid coolant capacity of up
to 0.5l. After disconnecting the connections residual liquid may remain in the device
and run out when tipped over. We recommend to use a drip free liquid coupling (not
included in the scope of supply), to prevent liquid coolant from running out and to
enable disconnecting and connecting in filled condition.
1
2
3
4
5
Legend
1) Liquid connection with 3/8 inch female thread
2) Drip free quick-release nipple with 3/8 inch male thread
3) Drip free liquid coupling
4) Adapter for hose connection
5) PuR (polyurethane) hose with hose clamp
Fig. 2.6 Connection of cooling circuit (here: Size7)
NOTES:
• Scope of supply
Positions 2 to 5 are not contained in the scope of supply and must be
provided by the customer.
• Supply connection
Connect the supply of the liquid cooling strictly to the connections marked in
Fig. 2.4, Fig. 2.5 or Fig. 2.6 accordingly.

MSDServoDrive AC-AC Operation Manual
moog 17
Id. no.:CA65642-001 Date:03/2012
[ Installation ]
to the glossaryto the table of contents
3 Installation
3.1 Notes for installation
ATTENTION!
• Qualified personnel
Installation must only be carried out by electrical engineering experts
who have been specially instructed in the necessary accident prevention
measures.
• During installation work
Strictly avoid that ...
− screws, cable rests or foreign bodies drop into the device
− moisture enters into the device
DANGER CAUSED BY HIGH VOLTAGE!
• Danger to life!
− Never wire or disconnect electrical connections while they are live.
Isolate the device from the mains supply (230/400/460/480 V AC) before
working on it. Even 30 minutes after switching off the mains supply
dangerously high voltages of ≥ 50 V may still be present (capacitor charge).
Work on the device must only be carried out, after the DC link voltage has
dropped below a residual voltage of 50 V (on Size1-Size4 to be measured
on terminals X12/L- and L+ or on Size5 to Size6A on terminals X12/ZK-
and X12/ZK+, on Size/ on terminals X11/ZK- and X11/ZK+).
− Dangerous voltage may be applied to the device, even if the device does
not emit any visual or audible signals/indications (e.g. with mains voltage
applied to terminal X11) and missing control supply (+24 V on X9/X10 or
X44)!
The following general guidelines apply for the installation of single-axis servo drives:
• Compliance with the EMC product standard
Commissioning (i.e. starting intended operation) is only permitted when strictly
complying with EMC product standard EN 61800/-3:2004. The installer/operator
of a machine and/or equipment must provide evidence of the compliance with the
protection targets stipulated in the EMC-standard.
• Cable type
− Use only shielded mains, motor and signal lines with double copper braiding that
is overlapping by 60 to 70 %.
− If very large cable cross-sections need to be routed, shielded individual cores
may be used instead of shielded cables.
• Routing of cables
− Route mains, motor and signal cables separated from one another. If possible,
keep a distance of at least 0.2 m, otherwise use separators.
− Always route the motor cable without interruptions and the shortest way out
of the control cabinet. When using a motor contactor or a motor choke, the
respective component should be directly mounted to the servo drive and the
shielding of the motor cable should not be stripped off too soon.
− If possible enter signal lines only from one side into the control cabinet.
− Lines of the same electric circuit must be twisted.
− Avoid unnecessary cable lengths and loops.
• Grounding
Grounding measures of relevance for the servo drive are described in section3.5
"Connection PE conductor" on page24.
• Shielding measures
Do not strip the cable shields too early and attach them amply to both the
component and the PE bar (main ground) of the mounting plate.
• External components
− Place larger consumers near the supply.
− Contactors, relays, solenoid valves (switched inductivities) must be wired with
fuses. The wiring must be directly connected to the respective coil.
− Any switched inductance should be at least 0.2 m away from the process
controlled assemblies.
Additional information can be found in the corresponding connection description.
If you require further detailed information on installation you should consult the Moog
Helpline (see page54).
!

MSDServoDrive AC-AC Operation Manual
moog 18
Id. no.:CA65642-001 Date:03/2012
to the glossaryto the table of contents
Step Action Comment
1.
Determine the pin assignment for your
device.
Section3.2 for Size1 to Size4
Section3.3 for Size5 to Size6A
Section3.4 for Size7
2.
Connect all required input and output units
to the control terminals and, if necessary, to
the options.
Section3.8
Section3.11 and/or 3.12
3.
Connect encoder, motor and, if necessary,
the external braking resistor. Sections3.13, 3.14 and 3.15
4.
Connect the PE-conductor and the supply
voltages. Sections3.5 and 3.7
5.
Continue with the commissioning in
chapter4.
Table 3.1 Electrical installation
3.2 Overview of connections Size1 to Size4
The following shows the layout with the corresponding positions of plugs and terminals.
For better orientation we have identified the designations of plugs and terminals with an
abbreviation.
Fig. 3.1 Layout Size1 to Size4 (here: Size1)
PE
X11
X8
X7
X6
D1, D2
T1, T2
X1
X2
X3
X4
SW (Size3+4)
HW
Option1
X12
X13
X9, X10
X5
SW
(Size1+2)

MSDServoDrive AC-AC Operation Manual
moog 19
Id. no.:CA65642-001 Date:03/2012
[ Installation ]
to the glossaryto the table of contents
USB 1.1
MMC slot
ISD00
ISD01
ISD02
OSD02
Relay
ENPO (STO)
Motor
3
Option 2
ISDSH (STO)
ISA00+
ISA00-
ISA01+
ISA01-
+24 V DC against
E/A-GND
+24 V (UH)
3
4
5
6
10
15
16
17
9
23
24
22
RSH
Diagnostic
STO
12
11
1
2,14
13
E/A-GND
Relay
Digital2
RB
L+
L-
U
V
W
6
8
ISD03
ISD04
ISD05
18
19
20
ISD0621
OSD01
8
Digital1
OSD00
7
Digital0
GND
OSD03
+
-
1
2
5
9
OSD04
54321
10 9876
15 14 13 12 11
DGND
DGND
43 21
9876
~
+
-
D1, D2
T1, T2
Ethernet
L1
K1
L2
L3
FN
L1
L2
L3
L1
PE
PE
K1
N
FN
L1
N
X11
X11
X10
X9
X1
X2
X3
X4
X8
X7
X6
X5
X13
X12
Front
Option 1
MMC
MultiMediaCard
INSERT
)
(+)
-
+
-
+
1
2
1
2
Network single-phase
Network triple-phase
24 V DC supply for
control electronics (UV)
Encoder
Resolver
e.g. add. encoder
Top
side
Analog set point 2
Analog set point 1
Service
interface
Service
interface
Control
Communication
Field buses
Bottom side
Braking
resistor
DC link
Brake (+
Brake (-)
Triggering of
motor brake
Fig. 3.2 Terminal diagram Size1 to Size4
Number Designation Details
D1, D2 7-segment display page46
T1, T2 Button page46
X1 Slot for M M C- c a r d page45
X2 USB1.1 interface page33
X3 Ethernet interface page33
X4 Control terminals page30
Option1 Communication page33
X11 Connection AC power supply page27
PE Connection PE conductor page24
X9, X10 Connection control supply page26
X8 (Option2) Technology page33
X7 Connection high resolution encoder page35
X6 Connection resolver page35
X5 Connection motor temperature monitoring page36
X13 Connection motor brake page32
X12 Connection motor, braking resistor
and DC link page36
HW Hardware name plate page4
SW Software name plate -
Table 3.2 Legend to terminal diagram Size1 to Size4

MSDServoDrive AC-AC Operation Manual
moog 20
Id. no.:CA65642-001 Date:03/2012
to the glossaryto the table of contents
3.3 Overview of connections Size5 to Size6A
The following shows the layout with the corresponding positions of plugs and terminals.
For better orientation we have identified the designations of plugs and terminals with an
abbreviation.
Fig. 3.3 Layout Size5 (here: Housing variant air cooling)
Fig. 3.4 Layout Size6 and Size6A (here: Size6A, housing variant liquid cooling)
X20
X8
X7
X6
D1, D2
T1, T2
X1
X2
X3
X4
X5
Option1
X11
X9, X10
SW
HW
X12
X20
X9, X10
X8
X7
X6
D1, D2
T1, T2
X1
X2
X3
X4
X5
Option1
X11
SW
HW
X12