Moore Industries IST User manual

IST
Isolating Signal Transmitter
April 2016
297-702-00 F
IST
Isolating Signal Transmitter

Table of Contents
Introduction..........................................................................................................1
Description...........................................................................................................1
Controls................................................................................................................................. 1
Specifications ......................................................................................................2
OrderingInformation ...........................................................................................2
Options ................................................................................................................................. 3
IST Model Numbers .............................................................................................................. 3
Calibration............................................................................................................3
Power Selection – Internal Jumpers. .................................................................................... 3
Calibration Setup................................................................................................................... 4
Calibration Procedure ...........................................................................................................6
Installation............................................................................................................6
Mounting the IST .................................................................................................................. 6
Electrical Connections ........................................................................................................... 6
Recommended Ground Wiring Practices ............................................................................ 10
CE Conformity..................................................................................................................... 10
Maintenance&Troubleshooting ....................................................................... 11
CustomerSupport ............................................................................................. 11
List of Figures and Tables
Figure 1. Setting Power Jumpers ......................................................................................................................... 4
Figure 2. Calibrating the IST ................................................................................................................................ 5
Figure 3. Calibrating the Dual IST ........................................................................................................................ 5
Figure 4. Dimensions of the IST .......................................................................................................................... 7
Figure 5. Installing the IST ................................................................................................................................... 8
Figure 6. Installing the IST with the TX Option .................................................................................................... 8
Figure 7. Installing the Single IN, Dual OUT IST with the TX and EP Options ....................................................9
Figure 8. Installing the Dual IST .......................................................................................................................... 9
Figure 9. Installing the Dual IST with the TX and EP Options ........................................................................... 10
Table 1. IST Calibration Equipment ..................................................................................................................... 4

IST
Page 1
The Interface Solution Experts
Introduction
Moore Industries’ Isolating Signal Transmitter, the
IST, is used to provide isolation between the input
and output in an instrumentation loop. A wide range
of input/output configurations are available.
This manual contains the information necessary to
calibrate, install, operate, maintain, and troubleshoot
the IST. It includes a brief unit description, a table
of performance and operational specifications, and
an explanation of Moore Industries’ model/serial num-
ber-based product data tracking system.
The following guidelines are used throughout the
manual:
WARNING – Hazardous procedure or condition that
could injure the operator.
Caution – Hazardous procedure or condition that could
damage or destroy the unit.
Note– Information that is helpful for a procedure, con-
dition, or operation of the unit.
Description
The IST is configured at the factory to accept either
current or voltage, non-isolated input, and to provide
proportional, isolated output; breaking the galvanic
path between a transmitted signal source and the re-
ceiving/recording device.
The IST is a 4-wire transmitter powered by 117, 230,
or 240 Vac, according to customer requirement. AC
power can be set or changed in the field by moving
jumpers on the unit’s internal printed circuit (PC) board.
24Vdc is also available upon request, but it is not
jumper selectable.
The unit is packaged in a compact, DIN-style hous-
ing, designed for use with either G-type DIN rail (DIN
EN50035) or Top-hat DIN rail (DIN EN50022), mak-
ing it ideal for installations where space is at a pre-
mium.
Controls
The IST has two, labeled, multiturn potentiometers
(pots) located on its front panel. These control the
unit’s zero and span settings. The Calibration Sec-
tion of this manual contains the instructions for set-
ting the pots.
Internally, the IST has three jumpers located on a PC
board. The setting of these jumpers determines which
of the IST’s rated power inputs, 117, 230, or 240 Vac,
is operational in the unit. Typically, the jumpers are
positioned according to customer order specification
before shipment, but they can be reset at any time.
Jumpers are not available on 24dc powered units.

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The Interface Solution Experts
Performance Accuracy: ±0.1% of rated
unit span including
adjustment resolution and
linearity
Isolation: Input and
Output are transformer-
isolated with no galvanic
path (dc connection)
Ripple: 20mV peak-to-
peak maximum, as
measured across a 250
ohm load
Frequency Response:
10Hz at the –3db point
Load Capability: 4-20mA
into 1400½ maximum,
10-50mA into 560 ohms
maximum
Performance
(continued)
Ambient
Temperature
RFI/EMI Effect:
Negligible @ 10V/m. With
RF option, effect is
50V/m –ABC≤
≤≤
≤ 0.5% of
maximum span. Ratings
based on testing
conducted in typical hand-
held communications
frequency band according
to SAMA Standard PMC
33.1
Power Supply Effect:
≤
≤≤
≤0.05% of span maximum
over the entire rated power
supply range
Range: –30 to 82°C
(–22 to 180°F)
Ambient
Temperature
(continued)
Adjustments
Weight
Effect: ±0.015% of span
per °C change over a
0 to 70°C range (±0.008%
of span per °F change
over a 32 to 158°F range)
Type: External multiturn
potentiometers
Span: provides for 100%
adjustment, ±10%, with
full-scale input
Zero: Adjusts unit zero
offset, ±5% of span
(On dual channel models,
each channel has
independent adjustments)
Single unit: 454 grams
(16 ounces)
Dual unit: 663 grams
(23 ounces)
Specifications
Ordering Information
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The Interface Solution Experts
Options
The following paragraphs outline the options avail-
able for the IST.
ATL Option —Low-impedance (200k) attenuated
input. Must be specified with greater than 10V input
type.
EP Option — Externally-powered output loop. Al-
lows the IST to accept operating power from its
output side.
RF Option — Radio Frequency/Electromagnetic In-
terference Protection. Patented RF filter assembly
provides levels of protection based on SAMA stan-
dard 33.1. 50V/m –ABC - 0.5% of maximum span.
Consult the factory for RFI/EMI protection for dual
output models.
RFH Option — Special version of the patented RF
filter assembly for 230 and 240Vac powered units,
provides levels of protection based on SAMA stan-
dard 33.1. 30V/m –ABC = ±0.1% of maximum span.
Consult factory for RFI/EMI protection for dual out-
put models.
TX Option —Transmitter Excitation. Provides a
single, 2-wire transmitter excitation output of
24Vdc @ 25mA. Dual input units with –TX options
require –EP option (Option not available as a stan-
dard with 2X10-50MA input type, consult factory for
availability Option not available with voltage inputs).
IST Model Numbers
To order additional or replacement modules for your
system, refer to the Ordering Information table and
“build” a model number using the information in bold
text. Specify the following in order:
Product / Input / Output / Power / Option
[Housing]
For an IST with an input of 4-20mA and an output of
10-50mA using 117AC power and equipped with the
TX option in DIN housing, specify:
IST / 4-20mA / 10–50MA / 117AC / -TX [DIN]
Calibration
Prior to shipment, every IST is subjected to rigorous
testing by our team of skilled technicians. Every prod-
uct Moore Industries manufactures, sells and ser-
vices is guaranteed to meet the strict quality standards
that have become synonymous with our name.
Before placing your IST into service, a bench check
of basic operation is recommended to ensure that the
unit hasn’t sustained any damage during transit, and
to set zero and span for your application.
Every unit should be:
• Checked to verify that the appropriate IST model
has been ordered for the intended application.
• Connected in a calibration setup (described later
in this section) and checked for desired output.
• Adjusted for desired zero and span.
PowerSelection–InternalJumpers.
Most ISTs are set at the factory to the power level
used by the customer. To change the level, the units
side panel must be removed. If the value in the power
field of the model number is correct for your applica-
tion, skip the next section and procede with the Cali-
bration Procedures section. Otherwise, continue with
the following:
There are three jumpers on PC #2, inside the IST,
which control the unit’s input power level setting. Units
are capable of accepting power inputs of 117, 230, or
240 Vac. The customer can change the power setting
in the field as desired.
To access the jumpers, use a Phillips-head screw-
driver to remove the screws from the side panel with
the serial/model number label. Figure 1 shows the
printed circuit board and the location of the jumpers
for setting 117, 230, or 240 Vac.
There are no other internal adjustments or controls
in the IST. Re-install the side panel when jumper set-
ting is complete.

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The Interface Solution Experts
CalibrationSetup
Table 1 lists the equipment you will need to calibrate
the IST. These items are not supplied by Moore In-
dustries, but should be available in environments
qualified to perform the procedure.
Figures 2 and 3 show the calibration setup for the
single and dual IST. Connect the unit as shown in the
illustration, and apply appropriate ac power. Allow
approximately five minutes for setup stabilization/
warm-up.
Use the appropriate materials listed in Table 1 in the
hookup, apply appropriate power, and allow approxi-
mately 5 minutes for unit warm-up and hookup sta-
bilization.
Figure 1. Setting Power Jumpers
Table 1. IST Calibration Equipment
SETTING FOR 117 VAC
SETTING FOR 230 OR 240 VAC
FRONT
PANEL
TERMINAL
BLOCK
J202
J202
STORED
J203
J201
J203 STORED
J201 STORED
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The Interface Solution Experts
Figure 2. Calibrating the IST
Figure 3. Calibrating the Dual IST
ZERO
SPAN
ISOLATING SIGNAL
TRANSMITTER
SIGNAL
SOURCE +
–
VOLTMETER
+_
SEE NOTES 117, 230
or 240 VAC
POWER SOURCE
(SEE NOTES)
NOTES:
1) Appropriate input power
rating is listed in the unit's
model number.
2) Use a 240Ω load resistor
for 4-20 mA units; 100Ω load
resistor for 10-50 mA units.
For DC powered units, substitute:
DC DCC GND
For DC powered units, substitute:
DC DCC GND
POWER
SOURCE
117, 230, OR
240 VAC
OR
24VDC
(SEE NOTES)
ZERO
SPAN
IST
ISOLATING SIGNAL
TRANSMITTER
ZERO
SPAN
–
–
–
–
+
+
+
+
AB
SIGNAL
SOURCE
VOLTMETER SIGNAL
SOURCE
VOLTMETER
NOTES:
1) Appropriate input power
rating is listed in the unit's
model number.
2) Use a 240Ω load resistor
for 4-20 mA units; 100Ω load
resistor for 10-50 mA units.

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The Interface Solution Experts
Installation
The IST is housed in a universal DIN-style case that
mounts easily on both G-type and Top Hat rails.
Mountingthe IST
To mount the IST on Top Hat DIN rail, seat the upper
extrusion on the back panel over the top of the rail and
pivot downward until the housing locks into place.
To mount the unit on G-type rail, seat the extrusion
under the top lip of the rail and pivot downward.
Figure 4 shows the unit’s dimensions.
ElectricalConnections
The standard IST has seven active terminals on its
front panel. Units equipped with the TX Option have
eight. Each is labeled according to its intended func-
tion in your application. The terminal blocks are re-
movable, so that units can be replaced without having
to disconnect wiring.
Note:
Some old-style ISTs do not have
removable terminal blocks. Contact your
Moore Industries’ Sales Representative for
information on a Removeable Terminal
Block Option, which makes old unit
connections compatible with the new style
IST.
CalibrationProcedure
IST calibration consists of the procedure to adjust unit
Zero and Span pots while receiving input across the
entire rated range. The IST Zero pot provides offset
capability of unit minimum output of ±5% of span. The
unit’s Span pot provides full-scale capability, ±10%,
over the entire input range.
The IST Zero and Span pots are labeled and acces-
sible on the front panel. Each is equipped with a slip
clutch mechanism that prevents damage if turned past
the wiper stop. If unable to sense the wiper stop when
preparing the pot for calibration, simply turn it 15 times
in either direction.With calibration setup complete,
adjust both potentiometers 15 turns counterclockwise,
then 7.5 turns clockwise (approximate mid-scale).
To adjust Zero and Span pots:
II
1. Simulate0%input.
2. AdjustZEROpotuntilvoltmeterreads
1V,±0.1%.
Caution:
To avoid damaging the unit housing, use a
screwdriver with a head not wider than 2.54
mm (0.1 inch) to adjust the Zero and Span
pots.
3. Setinputto100%.
4. AdjustSPANpotuntilvoltmeterreads
5V,±0.1%.
5. Repeatsteps1through4until0and
100%readingsarestable,±0.1%.
II

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The Interface Solution Experts
Terminal wires used should be between 14 and 22
AWG. Connections are made with compression-screw
sockets. Use a slotted-tip screwdriver with a head
width no greater than 3 mm (0.12 inch).
WARNING:
Make sure all connections are secure
before applying power to the IST.
Potentially harmful voltages are present at
the ac terminals during operation. Adhere
to all local safety guidelines.
–IN and +IN terminals are for connection of negative
and positive signal input, respectively; –OUT and
+OUT are for the connection of current-driven instru-
mentation (load) to IST output; and AC, ACC, and GND
are the terminals for connection of unit power.
Figure 5 illustrates the installation hookup of the stan-
dard IST and figure 6 shows the installation hookup of
the IST when configured with the TX Option. As shown
in figure 6, TX-equipped units have an additional +TX
terminal, and the –IN terminal is not used. Figure 7
illustrates the installation hookup for the single IN, dual
OUT model. Figures 8 and 9 show the installation
hookup for the dual IST.
Figure 4. Dimensions of the IST
NOTE: Unit front panel shows TX Option installed.
80 mm
(3.15 in)
+IN -IN TX+OUT-OUT AC ACC GND
Dual Channel Models
89mm (3.5 in.)
ZERO
SPAN
ISOLATING SIGNAL
TRANSMITTER
135mm
(5.3 in)
128mm
(5.04 in)
Single Channel Models
65mm (2.57 in.)

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The Interface Solution Experts
Figure 6. Installing the IST with the TX option
Figure 5. Installing the IST
+IN -IN +OUT-OUT ACACC GND
ZERO
SPAN
IST
ISOLATING SIGNAL
TRANSMITTER
For DC powered units, substitute:
DC DCC GND
NON-ISOLATED
TRANSMITTER
POWER
SOURCE
117, 230, OR
240 VAC
OR
24VDC
2-WIRE RECEIVER
ISOLATED 4-20mA
OR 10-50 mA
SIGNAL
–
+
+–
For DC powered units, substitute:
DC DCC GND
NON-ISOLATED
2-WIRE
TRANSMITTER
POWER
SOURCE
117, 230, OR
240 VAC
OR
24VDC
2-WIRE
RECEIVER
ISOLATED
4-20mA OR
10-50 mA
SIGNAL
+IN -INTX+OUT-OUT ACACCGND
ZERO
SPAN
ISTISOLATING SIGNAL
TRANSMITTER
+
–
+–

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The Interface Solution Experts
Figure 8. Installing the Dual IST
For DC powered units, substitute:
DC DCC GND
4-WIRE
NON-ISOLATED
TRANSMITTER
POWER
SOURCE
117, 230, OR
240 VAC
OR
24VDC
2-WIRE
RECEIVER
4-20mA OR
10-50 mA
SIGNAL
ZERO
SPAN
ISTISOLATING SIGNAL
TRANSMITTER
ZERO
SPAN
4-WIRE
NON-ISOLATED
TRANSMITTER
2-WIRE
RECEIVER
4-20mA OR
10-50 mA
SIGNAL
–
–
–
–
+
+
+
+
AB
+
For DC powered units, substitute:
DC DCC GND
NON-ISOLATED
2-WIRE
TRANSMITTER
POWER
SOURCE
117, 230, OR
240 VAC
OR
24VDC
CURRENT-
DRIVEN
DEVICE
+IN -IN TX +OUT-OUT AC ACCGND
ZERO
SPAN
IST
ISOLATING SIGNAL
TRANSMITTER
ZERO
SPAN
-OUT+OUT
–
+
AB
24V POWER SUPPLY
–+
–
+
24V POWER SUPPLY
–
–
CURRENT-
DRIVEN
DEVICE
+
Figure 7. Installing the Single IN, Dual OUT IST with the TX & EP options

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The Interface Solution Experts
+
+
For DC powered units, substitute:
DC DCC GND
NON-ISOLATED
2-WIRE
TRANSMITTER
POWER
SOURCE
117, 230, OR
240 VAC
OR
24VDC
CURRENT-
DRIVEN
DEVICE
+IN +INTX+OUT-OUT ACACCGND
ZERO
SPAN
IST ISOLATING SIGNAL
TRANSMITTER
ZERO
SPAN
-OUT+OUTTX
–
+
AB
24V POWER SUPPLY
–+
–
24V POWER SUPPLY
–
–
CURRENT-
DRIVEN
DEVICE
+
NON-ISOLATED
2-WIRE
TRANSMITTER
+
–
RecommendedGround
WiringPractices
The following ground wiring practices must be fol-
lowed to ensure proper performance of the IST:
• Any Moore Industries product in a metal case or
housing should be grounded. Units in DIN
housings, for example, should be mounted on a
grounded rail.
• All input signals to, and output signals from
Moore Industries’ products should be wired
using a shielded, twisted pair technique. Shields
are to be connected to earth or safety ground at
the unit itself.
• The maximum length of any unshielded input
and/or output signal wiring is 2 inches.
CE Conformity
Installation of any Moore Industries products that
carry CE the certification (Commission
Electrotechnique) must adhere to the guidelines
above in order to meet the requirements set forth in
applicable EMC (Electromagnetic Compatibility) di-
rectives (EN55011, EN 50082-1, EN50082-2, etc.)
Consult the factory for the most current information
on products that have been CE certified.
Figure 9. Installing the Dual IST with the TX and EP Options

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Maintenance&Troubleshooting
Once mounted and connected according to the in-
structions, the IST operates unattended. After the
initial calibration of the Zero and Span potentiometers,
no further adjustment is required.
A check of terminal connections is recommended
every six months. Ensure that all terminal screws
are tight and free of corrosion. Check that adequate
ventilation exists, or that heat-sinking materials are
used in mounting.
If the IST is found to be performing below specifica-
tion, complete the following checklist.
• Make sure all connections are clean and tight.
• Verify the accuracy and calibration of bench
instruments used to take measurements.
• Ensure that signal and power levels in the
instrumentation loop have not changed since the
unit was installed. Make sure that power is
within specified limits (refer to Ordering
Information).
• Perform the calibration procedurefrom this
manual. To verify proper functioning of the IST,
the unit should be removed from the application
and the procedures for setup and actual
calibration shown in the Calibration Section of
this manual should be carried out.
If, after re-calibration, the unit continues to malfunc-
tion, contact the factory Customer Service Depart-
ment. The phone numbers are listed on the back cover.
Instructions for the return of the unit to the factory for
futher testing or rehab can be found in the Customer
Support section.
Customer Support
Moore Industries is recognized as the industry leader
in delivering top quality to its customer, both in prod-
ucts and services. We perform a battery of stringent
quality asurance checks on every unit we ship. If any
Moore Industries product fails to perform up to rated
specifications, call us for help. Our highly skilled staff
of trained technicians and engineers pride themselves
on their ability to provide timely, accurate, and prac-
tical answers to your process instrumentation ques-
tions. Factory phone numbers are on the back cover.
If problems involve a particular IST, there are several
pieces of information you can gather before you call
the factory that will help our staff to get you answers
more efficiently. When you call, please have:
• The model number of the unit in question.
• The serial number of the unit in question.
• The job number (if available).
• The purchase order under which the unit was
shipped (if available).

To return equipment to Moore Industries for repair, follow these four steps:
1. CallMoore Industries and requesta ReturnedMaterial Authorization(RMA)number.
Warranty Repair–
If you are unsure if your unit is still under warranty, we can use the unit’s serial number
to verify the warranty status for you over the phone. Be sure to include the RMA
numberon all documentation.
Non-WarrantyRepair –
If your unit is out of warranty, be prepared to give us a Purchase Order number when
you call. In most cases, we will be able to quote you the repair costs at that time.
The repair price you are quoted will be a “NotTo Exceed”price, which means that the
actual repair costs may be less than the quote. Be sure to include the RMA number on
alldocumentation.
2. Provideus withthe following documentation:
a) A note listing the symptoms that indicate the unit needs repair
b) Completeshippinginformationforreturnoftheequipmentafterrepair
c) The name and phone number of the person to contact if questions arise at the factory
3. Use sufficient packing material and carefully pack the equipment in a sturdy shipping
container.
4. Ship the equipment to the Moore Industries location nearest you.
The returned equipment will be inspected and tested at the factory. A Moore Industries
representative will contact the person designated on your documentation if more information is
needed. The repaired equipment, or its replacement, will be returned to you in accordance with
theshipping instructions furnished inyour documentation.
WARRANTY DISCLAIMER
THECOMPANYMAKESNOEXPRESS,IMPLIEDORSTATUTORY WARRAN-
TIES(INCLUDINGANY WARRANTYOFMERCHANTABILITYOROFFITNESS
FORAPARTICULARPURPOSE)WITH RESPECTTOANYGOODSORSER-
VICESSOLDBYTHECOMPANY. THECOMPANYDISCLAIMSALLWARRAN-
TIESARISINGFROMANYCOURSEOFDEALINGORTRADEUSAGE, AND
ANYBUYEROFGOODSORSERVICES FROM THECOMPANYACKNOWL-
EDGES THAT THERE ARE NO WARRANTIES IMPLIED BY CUSTOM OR
USAGEINTHETRADEOF THEBUYERAND OFTHECOMPANY, ANDTHAT
ANYPRIOR DEALINGS OF THE BUYER WITH THE COMPANY DO NOT IM-
PLYTHAT THECOMPANYWARRANTS THEGOODSOR SERVICESINANY
WAY.
ANYBUYEROF GOODSOR SERVICESFROMTHECOMPANYAGREES
WITHTHECOMPANYTHATTHESOLEAND EXCLUSIVE REMEDIES FOR
BREACHOF ANY WARRANTY CONCERNING THE GOODS ORSERVICES
SHALLBE FOR THECOMPANY,AT ITS OPTION, TOREPAIROR REPLACE
THE GOODS OR SERVICES OR REFUND THE PURCHASE PRICE. THE
COMPANYSHALLINNOEVENTBELIABLEFOR ANYCONSEQUENTIAL OR
INCIDENTALDAMAGES EVEN IF THE COMPANY FAILS IN ANY ATTEMPT
TOREMEDYDEFECTSIN THEGOODSORSERVICES, BUTINSUCH CASE
THEBUYERSHALLBEENTITLEDTONOMORETHANAREFUNDOFALL
MONIESPAIDTOTHE COMPANYBYTHE BUYERFOR PURCHASEOFTHE
GOODSOR SERVICES.
RETURN PROCEDURES
ANYCAUSEOFACTIONFORBREACHOFANY WARRANTYBY THE
COMPANY SHALL BE BARRED UNLESS THE COMPANY RECEIVES
FROMTHE BUYER AWRITTENNOTICE OF THEALLEGEDDEFECT OR
BREACHWITHINTENDAYSFROMTHEEARLIESTDATE ONWHICHTHE
BUYERCOULD REASONABLY HAVEDISCOVEREDTHE ALLEGED DE-
FECTOR BREACH, AND NO ACTION FOR THEBREACHOFANYWAR-
RANTY SHALL BE COMMENCED BY THE BUYER ANY LATER THAN
TWELVEMONTHS FROMTHEEARLIEST DATEONWHICH THE BUYER
COULDREASONABLYHAVEDISCOVERED THEALLEGEDDEFECT OR
BREACH.
RETURN POLICY
Fora period of thirty-six (36)monthsfrom the date of shipment,andunder
normalconditions of use andservice,MooreIndustries ("The Company") will
atitsoptionreplace, repair or refund the purchase price for any of itsmanu-
facturedproducts found,uponreturn to theCompany(transportation charges
prepaidand otherwise in accordance with the returnproceduresestablished
byThe Company), to be defectivein materialor workmanship. Thispolicy
extendstotheoriginalBuyeronlyandnottoBuyer'scustomersortheusers
ofBuyer's products, unless Buyer isanengineeringcontractorin which case
thepolicy shall extend to Buyer's immediatecustomeronly. Thispolicyshall
notapplyiftheproducthasbeensubjecttoalteration,misuse,accident,ne-
glect or improper application, installation, or operation. THE COMPANY
SHALL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSE-
QUENTIALDAMAGES.
United States • [email protected]
Tel: [phone] • FAX: [phone]
Australia • [email protected]
Tel: [phone] • FAX: [phone]
Belgium • [email protected]
Tel: [phone] • FAX: [phone]
The Netherlands • [email protected]
Tel: [phone] • FAX: [phone]
China • [email protected]
Tel: [phone] • FAX: [phone]
United Kingdom • [email protected]
Tel: [phone] • FAX: [phone]
Specifications and Information subject to change without notice.©2007Moore Industries-International, Inc.