morse 86 User manual

The Specialist In Drum Handling Equipment
Model 86
Drum Lifter
CONTENTS
Page
Receiving Procedures. . . . . . . . . . . . . . . . . . . . 1
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2
Machine Description. . . . . . . . . . . . . . . . . . . 3
Operating Instructions. . . . . . . . . . . . . . .. . . . . 3
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 3
Parts List and Diagram. . . . . . . . . . . . . . . . . . 4
Operator’s Manual
for Morse Model 86
Drum Lifter
Serial Number 1210 to 0318 (MMYY)
MORSE Mfg. Co., Inc. • 727 West Manlius Street • P.O. Box 518 • East Syracuse, NY 13057-0518
Phone: [phone] • Fax: [phone] • Email: [email protected] • Website: morsedrum.com
Copyright 2018 - Morse Mfg. Co., Inc. Form PL86 (1210-0318) (Updated 2 Mar, 2018 2:05 PM) 1
Receiving Procedures
Every Morse drum handler is inspected prior to shipping. However,
damage may be incurred during transit.
Check for visible damage. If you choose to accept damaged•
freight, always sign noting the damage on the Bill of
Lading.
Document the damage and have the truck driver sign. We•
recommend keeping a digital camera at your receiving dock
for this purpose.
Open packages expeditiously to check the condition of the•
goods. There is only a 24 hour window to notify the carrier
of any concealed damage.
Immediately• report all damage to the shipping company!
Then you may contact Morse for assistance with your
freight claim.
Morse Manufacturing will not be held responsible for any•
damaged freight that is not signed for as damaged.
Limited 2 Year Warranty
Morse drum handling equipment is guaranteed against defects in
workmanship or materials for two years when used properly within
its rated capacity. Warranty does not cover wear from normal use
or damage from accident or abuse. Motors and other purchased
parts carry the warranties of their manufacturers.
For warranty claims, contact your Morse Dealer to obtain a
return authorization number, and for return freight advice. Return
freight must be prepaid.
In all instances, liability is limited to the purchase price paid or to
repairing or replacing the product. Customer assumes liability for
anymodications,unauthorizedrepairsorpartssubstitution.
Safety Information
While Morse Manufacturing Co. drum handling equipment is
engineeredforsafetyandefciency,ahighdegreeofresponsibility
must be placed upon the machine operator to follow safe practices,
based primarily on common sense, upon which true safety
depends.
Failure to follow the safety precautions in this manual can result in
personal injury or property damage. Observe the same precautions
as with similar machinery where carelessness in operating or
maintenance is hazardous to personnel. Carefully read the safety
precautions below and throughout this manual.
Review the Material Safety Data Sheet(s) for the material(s) in
the drum(s) and take all necessary precautions. Safety shoes,
work gloves, hard hat and other personal protective devices are
recommended.
Prior to initial use, inspect all moving parts. Perform necessary
load test, inspections, operator training, etc.

The Specialist In Drum Handling Equipment
Model 86
Drum Lifter
Operator’s Manual for Morse Model 86 Drum Lifter
Serial Number 1210 to 0318 (MMYY)
morsedrum.com
Copyright 2018 - Morse Mfg. Co., Inc. Form PL86 (1210-0318) (Updated 2 Mar, 2018 2:05 PM) 2
Safety Information (continued)
DANGER - Indicates a situation which, if not avoided, will result in serious injury or death.
This signal word is limited to the most extreme situations.
WARNING - Indicates a situation which, if not avoided, could result in serious injury or
death.
CAUTION - Indicates a situation which, if not avoided, can result in damage to the machine.
WARNING - Drum Lifter is designed to handle one drum of the types listed at the top of page 3.
Machine Description. DO NOT attempt to handle any other type of drum or object.
WARNING - DO NOT exceed the weight capacity of 1000 Lb. (454 kg).
WARNING - DO NOT operate damaged or malfunctioning unit, or a unit with missing parts.
WARNING - DO NOT lift people or suspend loads over people. Stay clear of suspended loads.
WARNING - DO NOT lift loads higher than necessary.
WARNING - DO NOT leave suspended loads unattended.
WARNING - DO NOT remove or obscure warning labels.
WARNING -DONOToperatewithoutrsthavingreadandunderstoodoperatingmanual.
WARNING - DO NOT make alterations or modify the unit. Under no circumstances should any
modicationsbemadetotheMorsemachinerywithoutfactoryauthorization.Anymodicationsmay
voidthewarranty.Thismachinewasdesignedtoperformaspecicjobandalterationsmayresultin
injury to operator or machine.
WARNING - Wear safety shoes with non-slip soles and hard toe protection.
CAUTION: DONOTallowdrumtoimpactonoor,ground,etc.

The Specialist In Drum Handling Equipment
Model 86
Drum Lifter
Operator’s Manual for Morse Model 86 Drum Lifter
Serial Number 1210 to 0318 (MMYY)
morsedrum.com
Copyright 2018 - Morse Mfg. Co., Inc. Form PL86 (1210-0318) (Updated 2 Mar, 2018 2:05 PM) 3
Machine Description
Model 86 Drum Lifter is designed to lift and transport a 55-gallon
(210liter)steel,plasticorberdrum22”to23.5”(56to59.7cm)
indiameterand23”to38”(58.4to96.5cm)tall.Themaximum
capacity is 1000 Lb. (454 kg).
Options
Asmallerdiameterdrumcanbehandledwiththecorrectsize
55/30SeriesDiameterAdaptorinstalled(seediameteradaptor
literature).
Important
Review the Material Safety Data Sheet(s) for the material(s) in the drum(s) and take all necessary precautions. Safety shoes, work1.
gloves, hard hat and other personal protective devices are recommended.
Please read all instructions thoroughly before attempting to operate your new MORSE drum handler.2.
Themodel86hasamaximumcapacityratingof1000Lb.(454kg)andisdesignedtoliftandmovedrumsofsizeandtypenoted3.
above. DO NOT exceed this load rating. Exceeding this rating or handling drums other than those mentioned above is unsafe and
could result in equipment damage, excessive wear or awkward handling.
When loading, unloading, operating, or maintaining your MORSE drum handler, always use care and good judgment, have good4.
footingandarmhold.Keephandsandlooseclothing,etc.awayfromallmovingparts.Neverallowanyonetobebelowanypartof
a raised drum handler or drum. Read operating instructions and review the pictures in the sales brochure before operation.
TheModel86isa“Group1StructuralandMechanical”Below-the-HookLiftingDevicewhichiscoveredbytheAmericanNational5.
StandardASMEB30.20.Theusershouldcomplywithallaspectsofthisstandard.Unithasbeenfactoryloadtestedandfurnished
withaloadtestcerticate.
Assembly Instructions
Remove top carriage bolt (item 13) and lock nut (item 12) on each side. Loosen bottom lock nut one turn.1.
Swing frame weldment (item 1) to vertical position and replace top carriage bolt (item 13) and lock nut (item 12). Tighten all four lock2.
nutsto47ft-lb(64N-m).
Prior to use, inspect all moving parts. Inspect cinch chain and ratchet /pawl assembly for proper operation. Perform necessary load3.
test,inspections,operatortraining,etc.asprescribedintheASMEB30.20standard.
Operating Instructions
WiththeModel86ontheoor,lowerhoistandengagehoisthookintothelifting1.
eye.
Raisehoisttoliftthe86clearoftheoorandmoveittothedrum.2.
Positionthe86withthebaseatoorlevelandnearoragainstthebaseof3.
drum.
Usingadrumhandtruck(e.g.MorseModel160),carefullyplacethedrumonto4.
thebaseofthe86sothatthedrumrestsintothesaddleband(seeFigure1).
Drape the cinch chain (item 4) across the face of the drum and engage a link5.
into the slot on the ratchet and tighten the cinch chain around the drum by
turning the ratchet handle clockwise.
Raise hoist and move drum to desired location.6.
Toremovedrumfromthe86,releasetensioninthecinchchain(item4)by7.
turningratchethandleclockwisetorelievetheforceonthepawl(item8),and
lifting the pawl away from the ratchet. Once the cinch chain is slack, remove
thelinkfromtheslotintheratchet.Removethedrumfromthe86usingadrum
truck.
Maintenance
Periodically inspect all moving parts, framework, cinch chain, and contact areas1.
for signs of wear, fatigue, or loosening.
Performallinspections,loadtests,andmaintenanceaccordingtotheANSI/2.
ASMEB30.20standard.

The Specialist In Drum Handling Equipment
Model 86
Drum Lifter
Operator’s Manual for Morse Model 86 Drum Lifter
Serial Number 1210 to 0318 (MMYY)
morsedrum.com
Copyright 2018 - Morse Mfg. Co., Inc. Form PL86 (1210-0318) (Updated 2 Mar, 2018 2:05 PM) 4
ITEM QTY. PART # DESCRIPTION
1 1 3668-P TOPSECTION,KD86
2 1 4079-P HHCS,M8X60MMCL8.8,8MM
3 1 4081-P NUT,M8ESNA,8MM
4 * 1 5017-P CHAIN,CINCH,9/32,38LINK
5 * 1 727A-P RATCHETPLATECPTW/TAB1/4”
611296-P HHCS,1/4-20X7-1/2GR5
711297-P NUT,1/4-20REVHEXLOCK
81168-P PAWL,WITHDRILLEDHOLE
91169-P SPRING,PAWL
10 1 170-P SCREW,3/8DIAX5/8SHOULDER
11 13681-P BOTTOMSECTION,KD86
12 4 810-P NUT,1/2-13REVHEXLOCK
13 4 805-P BOLT,1/2-13X1-1/4CARRIAGE
* Recommended spare parts