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morse 310 Series User manual

The Specialist In Drum Handling Equipment
310 Series
Tilt-To-Load Drum Rotators
Copyright 2021 - Morse Mfg. Co., Inc. Form PL310 (309425-315600) (Updated 12 Mar, 2021) 1
[email protected] 103 Kuhn Rd.
Syracuse, NY, 13208 U.S.A.
morsedrum.com (315) 437-8475
CONTENTS
Page
Receiving Procedures. . . . . . . . . . . . . . . . . . . . 1
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2
Machine Description. . . . . . . . . . . . . . . . . . . 3 - 4
Installation. . . . . . . . . . . . . . . . . . . . . . . . 3
Operating Instructions. . . . . . . . . . . . . . . . . . 4 - 5
Preventative Maintenance. . . . . . . . . . . . . . . . . . 5
Parts Lists and Diagrams. . . . . . . . . . . . . . . . . . 5 - 13
Operator’s Manual
for Morse Tilt-To-Load Drum Rotators
310 Series
Serial Number 309425 to 315600
Receiving Procedures
Every Morse drum handler is inspected prior to shipping. However,
damage may be incurred during transit.
Check for visible damage. If you choose to accept damaged•
freight, always sign noting the damage on the Bill of
Lading.
Document the damage and have the truck driver sign. We•
recommend keeping a digital camera at your receiving dock
for this purpose.
Open packages expeditiously to check the condition of the•
goods. There is only a 24 hour window to notify the carrier
of any concealed damage.
Immediately• report all damage to the shipping company!
Then you may contact Morse for assistance with your
freight claim.
Morse Manufacturing will not be held responsible for any•
damaged freight that is not signed for as damaged.
Limited 2 Year Warranty
Morse drum handling equipment is guaranteed against defects in
workmanship or materials for two years when used properly within
its rated capacity. Warranty does not cover wear from normal use
or damage from accident or abuse. Motors and other purchased
parts carry the warranties of their manufacturers.
For warranty claims, contact your Morse Dealer to obtain a
return authorization number, and for return freight advice. Return
freight must be prepaid.
In all instances, liability is limited to the purchase price paid or to
repairing or replacing the product. Customer assumes liability for
anymodications,unauthorizedrepairsorpartssubstitution.
Safety Information
While Morse Manufacturing Co. drum handling equipment is
engineeredforsafetyande󰀩ciency,ahighdegreeofresponsibility
must be placed upon the machine operator to follow safe practices,
based primarily on common sense, upon which true safety
depends.
Failure to follow the safety precautions in this manual can result in
personal injury or property damage. Observe the same precautions
as with similar machinery where carelessness in operating or
maintenance is hazardous to personnel. Carefully read the safety
precautions below and throughout this manual.
Review the Material Safety Data Sheet(s) for the material(s) in
the drum(s) and take all necessary precautions. Safety shoes,
work gloves, hard hat and other personal protective devices are
recommended.
Prior to initial use, inspect all moving parts and test rotation of
drum holder. Inspect drum holder for proper operation. Perform
necessary inspections, operator training, etc.
The Specialist In Drum Handling Equipment
310 Series
Tilt-To-Load Drum Rotators
Operator’s Manual for Morse 310 Series Tilt-To-Load Drum Rotators
Serial Number 309425 to 315600
morsedrum.com
Copyright 2021 - Morse Mfg. Co., Inc. Form PL310 (309425-315600) (Updated 12 Mar, 2021) 2
Safety Information (continued)
DANGER - Indicates a situation which, if not avoided, will result in serious injury or death.
This signal word is limited to the most extreme situations.
WARNING - Indicates a situation which, if not avoided, could result in serious injury or death.
CAUTION - Indicates a situation which, if not avoided, can result in damage to the machine.
DANGER - Watch Out for Pinch Points. Stay clear of moving parts. Do Not Stand Near any Part of
a Rotating Drum or Drum Holder. Operator should remain directly in front of the control station while
operating the rotator. Morse Drum Rotators do not comply with OSHA unless they are installed in
accordance with OSHA subpart O, 1910.212 - “General requirements for all machines.” “Revolving
drums, barrels, and containers shall be guarded by an enclosure which is interlocked with the drive
mechanism, so that the barrel, drum, or container cannot revolve unless the guard enclosure is in
place.” (An optional safety enclosure can be ordered for any MORSE drum rotator.)
WARNING -The310Seriesisdesignedtorotateasteel,plasticorberdrumweighingupto
800 Lb., (363 kg) ranging from 18” to 23.5” (45.7 to 59.7 cm) in diameter and from 29” to 37”
(73.7 to 94 cm) in height. DO NOT attempt to handle any other type of drum or object.
DO NOT exceed the weight capacity of 800 Lb. (363 kg).
WARNING -LevelFloorsOnly.Foroperationonlyonclean,leveloorsofsuitablebearingcapacity.
Donotuseonslopedsurfaces,ramps,irregularordebrisstrewnoors.
WARNING -ProperlyMounttoFloor.DoNotputintoservicewithoutproperoormountingand
leveling.Usethefourmountingholesineachcornerofthebasetoanchortooor.
WARNING -DoNotModifytheUnit.Undernocircumstancesshouldanymodicationsbemadeto
theMorsemachinerywithoutfactoryauthorization.Anymodicationsmayvoidthewarranty.This
machinewasdesignedtoperformaspecicjobandalterationsmayresultininjurytooperatoror
machine.
WARNING -NoLooseFittingClothing.Wearclose-ttingclothingandsafetyequipmentappropriate
tothejob.Loosettingclothingmaybecomecaughtonthemachineryandcauseseverepersonal
injury.
WARNING -HydraulicFluidUnderPressureCanBeHazardous.Escapinghydraulicuidunder
pressure can penetrate the skin, causing serious injury. Avoid the hazard by relieving pressure
before disconnecting hydraulic lines. Keep hands and body away from pinholes and nozzles which
ejectuidunderhighpressure.Useapieceofcardboardtosearchforleaks.Ifanaccidentoccurs,
see a doctor immediately and inform them of the nature of the accident.
CAUTION - Wear safety shoes with non-slip soles and hard toe protection.
CAUTION: DONOTallowdrumtoimpactonoor.
WARNING: This product can expose you to chemicals including barium sulfate, cobalt, titanium dioxide, and
2-methylimidazole, which are known to the State of California to cause cancer, and bisphenol-A, which is known to
the State of California to cause birth defects or other reproductive harm.
For more information go to www.P65Warnings.ca.gov
The Specialist In Drum Handling Equipment
310 Series
Tilt-To-Load Drum Rotators
Operator’s Manual for Morse 310 Series Tilt-To-Load Drum Rotators
Serial Number 309425 to 315600
morsedrum.com
Copyright 2021 - Morse Mfg. Co., Inc. Form PL310 (309425-315600) (Updated 12 Mar, 2021) 3
Machine Description
The Morse 310 Series Tilt-to-Load Drum Rotators are designed to receive an upright steel, plastic or
berdrumatoorlevel,hydraulicallytiltuptocleartheoor,androtatethedrum“corner-over-corner”
between 5 and 20 RPM (4 to 16 RPM with 50Hz models). The maximum full drum capacity is 800 Lb.
(363 kg). Capacity is derated to 400 Lb. (181 kg) for a half-full drum. Half-full Capacity is an indication
of the capacity for tilting a bottom-heavy drum. A partially full drum with an unbalanced and shifting load
is harder to tilt than a full drum.
Controls
There are two powered functions for the operator to control. Each function is controlled separately by levers mounted on the control
station.
The “LIFT” function, for vertical positioning of the drum holder. The lever on the right side is the “LIFT” control valve. Raising the lever1.
causes the drum holder to rise. Lowering the lever will lower the drum holder.
The “ROTATE” function, or the rotation of the drum holder. The lever on the left side is the “ROTATE” control valve. Raising this lever2.
causes the drum holder to rotate. Lowering the lever away from the operator will stop the drum holder from rotating. The rotation
speedcanbevariedwiththeowcontrolvalve(item13onpage9).Turnthevalveclockwisetoincreasespeeduptoanominal20
RPM, counterclockwise to decrease speed down to a nominal 5 RPM.
Drum Holder
The drum holder is the component on the Tilt-To-Load Drum Rotator that securely holds the drum for rotating. The drum holder features
the web strap and ratchet mechanism for tightening the drum at the middle and two top clamps for holding the drum end-to-end.
Installation
Hydraulicuid:Tilt-To-LoadRotatorsareshippedlledwithhydraulicuid(Dexron3orequivalent).Replacethe• RED shipping plug
from the hydraulic reservoir with the supplied BLACK breather, and install hydraulic levers BEFORE operation.
The base has four holes spaced 36” (91.44 cm) wide x 59.5” (151.13 cm) long. Morse recommends the rotator be secured to the•
oorusing5/8”x3”lagbolts.
Install all Morse Rotators in accordance with OSHA requirements for enclosure and safety interlock, etc. Drum rotator must•
automaticallyturno󰀨whenenclosuredoorisopened.
ControlStation-MakingConnections:•
AIR Powered Models
Fortheairmotorpoweredrotator,alter,regulator,•
lubricatorismountedonthecontrolstation.Ashuto󰀨
ball valve is installed on the inlet of the regulator. The
air connection should be made at the inlet of this valve.
Ensurethatthesupplyairlinesareofsu󰀩cientsizeto•
provide proper air volume. The air motor requires 60
scfm, and 50 – 60 psi of compressed air. The proper air
pressure will depend on the weight of the drum.
SeeAirMotorTechnicalInfoat:
http://www.morsemfgco.com/ops/PLAIR.pdf
Important
Review the Material Safety Data Sheet(s) for the material(s) in the drum(s) and take all necessary precautions. Safety shoes, work1.
gloves, hard hat and other personal protective devices are recommended.
Please read all instructions thoroughly before attempting to operate your new Morse drum handler.2.
When loading, unloading, operating, or maintaining your MORSE drum handler, always use care and good judgment. Maintain3.
securefootingandarmhold.Keephandsandlooseclothingawayfromallmovingparts.Neverallowanyonetobebelowany
part of a raised drum handler or drum. Read operating instructions and review the pictures in the sales brochure before operation.
AC Powered Models
Jog the motor to check rotation. Motor fan must turn•
clockwise.
To reverse rotation if necessary•
For3phasemotors:interchangeanytwoinputleads.•
For1phasemotors:interchangewires5&8in•
junction box.
The Specialist In Drum Handling Equipment
310 Series
Tilt-To-Load Drum Rotators
Operator’s Manual for Morse 310 Series Tilt-To-Load Drum Rotators
Serial Number 309425 to 315600
morsedrum.com
Copyright 2021 - Morse Mfg. Co., Inc. Form PL310 (309425-315600) (Updated 12 Mar, 2021) 4
Rotating a Drum
1. After ensuring that the drum
is securely fastened into the
drum holder, turn the motor on
to activate the hydraulics (for
the air motor version, open the
airshuto󰀨ballvalve).
2. Raise the drum to the top
position by raising the “LIFT”
lever, on the right.
Note:Thereisaninterlock
switch built into the tilt frame
which is intended to prevent rotating when the drum holder is not
properly positioned at it’s highest lift point. The true safety of this
operation, however, depends on the operator correctly positioning
the drum holder, and verifying that the tilt frame is fully raised.
DANGER - It is critical that the drum holder assembly
is fully raised BEFORE rotating. If the drum holder is
not in the fully raised position when rotating, it can
interfere with the oor and frame, causing severe
damage to equipment and/or serious injury or death
Loading a Drum
With the drum holder in the lowered1.
position, the bottom loading plate will
beslightlyabovetheoor.Swingthe
hinged ratchet plate clear of the drum
opening. Loosen the top clamps to the
full open position.
A variety of drum handling methods can2.
be used to set the drum into the drum
holder. Ensure that the drum is fully
seated against the back of the drum
holder. Load drum with drum truck Load with model 81 Drum Spotter Load drum with hoist attachment
3. Drape the web strap across the
face of the drum, and thread through
slot in ratchet. Operate ratchet to
tighten strap around drum.
4. Turn the top clamps until they
tighten against top of drum. Then
remove hand crank BEFORE
rotating drum.
3. To begin rotating, raise the
“ROTATE” lever.
4. The drum rotation speed can
be varied with the metering
valve. Turn the valve clockwise
to increase speed up to 20
RPM, counter-clockwise to
decrease speed down to 5
RPM.
Alternate method on the air
motorversion:Withtheair
shuto󰀨ballvalveintheOFF
position, raise the ROTATE
valve to the ROTATE position.
Then, slowly open the air
shuto󰀨ballvalvetobegintherotation.Thiscan
allow for more control over the speed of rotation.
The Specialist In Drum Handling Equipment
310 Series
Tilt-To-Load Drum Rotators
Operator’s Manual for Morse 310 Series Tilt-To-Load Drum Rotators
Serial Number 309425 to 315600
morsedrum.com
Copyright 2021 - Morse Mfg. Co., Inc. Form PL310 (309425-315600) (Updated 12 Mar, 2021) 5
Unloading a Drum
Ensure the drum is in vertical upright position to unload.1.
Squeeze the ratchet release lever and open all the way to unlock, then release the tension on the strap. Allow enough slack in the2.
strap in order to remove strap from ratchet.
Loosen top clamps and swing clear of drum.3.
Remove drum with appropriate drum handling equipment.4.
Preventative Maintenance
Periodicinspectionforthegeneralconditionofstructuralandmechanicalcomponentsisimperativeforsafeande󰀩cientoperation.
Monthly
Inspectthehydraulicsystemforoildrips,hosedamage,orothersignsofwear.Inspectthelevelandconditionofthehydraulicuid.•
Hydraulicuidlevelshouldbewithina½”ofthetopofthereservoirwhenthecylinderisintherelaxedposition.Replaceanyparts
that show signs of wear.
Inspect all moving parts, framework, ratchet, web strap, fasteners and contact areas for signs of wear, fatigue, or loosening. The web•
strapshouldberemovedfromserviceandreplacedifanyofthefollowingarevisible:
• Acidorcausticburns
• Meltingorcharringofanypartofthestrap
• Holes,tears,cuts,snagsorembeddedarticles
• Brokenorwornstitchinginloadbearingsplices
• Excessiveabrasivewear
Every 6 to 12 Months in Ordinary Environment (monthly in dirty conditions)
Lubricate all moving parts.•
Pillow Block Bearings. See• Bearing Lubrication Sheetforgreasetypesandllamountsat:
https://morsedrum.com/ops/2654-P_bearing-grease.pdf
Drivechain:Greasewithmultiservicelubricantsuchas•
Whitmore’s Surtac® 2000 HD shownat:
https://morsedrum.com/ops/MSDS_Surtac_2000.pdf
ClampScrews:Greaseevery6-12monthswith•
multiservice lubricant e.g. Whitmore’s Surtac® 2000
HDshownat:
https://morsedrum.com/ops/MSDS_Surtac_2000.pdf
Yearly
HydraulicPump:Changeoilwith6gallonsofATF•
Dexron III or equivalent. For more oil information,
see maintenance information on page 2 of Hydraulic
Pump Sheetat:
https://morsedrum.com/ops/PLM404-310-P.PDF
The Specialist In Drum Handling Equipment
310 Series
Tilt-To-Load Drum Rotators
Operator’s Manual for Morse 310 Series Tilt-To-Load Drum Rotators
Serial Number 309425 to 315600
morsedrum.com
Copyright 2021 - Morse Mfg. Co., Inc. Form PL310 (309425-315600) (Updated 12 Mar, 2021) 6
Base Assembly
The Specialist In Drum Handling Equipment
310 Series
Tilt-To-Load Drum Rotators
Operator’s Manual for Morse 310 Series Tilt-To-Load Drum Rotators
Serial Number 309425 to 315600
morsedrum.com
Copyright 2021 - Morse Mfg. Co., Inc. Form PL310 (309425-315600) (Updated 12 Mar, 2021) 7
Cylinder Assembly
The Specialist In Drum Handling Equipment
310 Series
Tilt-To-Load Drum Rotators
Operator’s Manual for Morse 310 Series Tilt-To-Load Drum Rotators
Serial Number 309425 to 315600
morsedrum.com
Copyright 2021 - Morse Mfg. Co., Inc. Form PL310 (309425-315600) (Updated 12 Mar, 2021) 8
Safety Limit Valve Assembly
The Specialist In Drum Handling Equipment
310 Series
Tilt-To-Load Drum Rotators
Operator’s Manual for Morse 310 Series Tilt-To-Load Drum Rotators
Serial Number 309425 to 315600
morsedrum.com
Copyright 2021 - Morse Mfg. Co., Inc. Form PL310 (309425-315600) (Updated 12 Mar, 2021) 9
Control Station
The Specialist In Drum Handling Equipment
310 Series
Tilt-To-Load Drum Rotators
Operator’s Manual for Morse 310 Series Tilt-To-Load Drum Rotators
Serial Number 309425 to 315600
morsedrum.com
Copyright 2021 - Morse Mfg. Co., Inc. Form PL310 (309425-315600) (Updated 12 Mar, 2021) 10
Hydraulic Power Pack Assembly
ITEM 12 - MOTOR
MODEL # PART # DESCRIPTION
310-1 3186-1-P MOTOR, 2HP, 1PH, 3450 RPM
310-1-50 3186-1-50-P MOTOR, 2HP, 1PH, 2850 RPM 50HZ
310-3 3186-3-P MOTOR, 2HP, 3PH, 3450 RPM
310-3-50 3186-3-50-P MOTOR, 2HP, 3PH 2850 RPM 50HZ
310-3-575 3186-575-P MOTOR, 2HP, 3PH, 3450 RPM 575V
310-E1 3186-E1-P MOTOR, 2HP, 1PH, 3450 RPM EXP
310-E1-50 3186-E1-50-P MOTOR, 2HP, 1PH, 2850 50HZ EXP
310-E3 3186-E3-P MOTOR, 2HP, 3PH, 3450 RPM EXP
310-E3-50 3186-E3-50-P MOTOR, 2HP, 3PH, 2850 50HZ EXP
310-A 290-A-2P MOTOR, 2HP, AIR, 56C
The Specialist In Drum Handling Equipment
310 Series
Tilt-To-Load Drum Rotators
Operator’s Manual for Morse 310 Series Tilt-To-Load Drum Rotators
Serial Number 309425 to 315600
morsedrum.com
Copyright 2021 - Morse Mfg. Co., Inc. Form PL310 (309425-315600) (Updated 12 Mar, 2021) 11
Tilt Assembly
The Specialist In Drum Handling Equipment
310 Series
Tilt-To-Load Drum Rotators
Operator’s Manual for Morse 310 Series Tilt-To-Load Drum Rotators
Serial Number 309425 to 315600
morsedrum.com
Copyright 2021 - Morse Mfg. Co., Inc. Form PL310 (309425-315600) (Updated 12 Mar, 2021) 12
The Specialist In Drum Handling Equipment
310 SERIES
Tilt-To-Load Drum Rotators
morsedrum.com
Copyright 2018 - Morse Mfg. Co., Inc. Form PL310 (309425-315600) (Updated 12 Mar, 2021) 13

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