MR ECOTAP VPD CONTROL PRO User manual

Voltage Regulator
ECOTAP® VPD® CONTROL PRO
Operating Instructions
5252433/02 EN

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Dissemination and reproduction of this document and use and disclosure of its content are strictly prohibited
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Infringements will result in liability for compensation. All rights reserved in the event of the granting of patents,
utility models or designs.
The product may have been altered since this document was published.
We reserve the right to change the technical data, design and scope of supply.
Generally the information provided and agreements made when processing the individual quotations and orders
are binding.
The original operating instructions were written in German.

Table of contents
Maschinenfabrik Reinhausen GmbH 2018 35252433/02 EN ECOTAP® VPD® CONTROL PRO
Table of contents
1 Introduction......................................................................................................................... 8
1.1 Manufacturer....................................................................................................................................... 8
1.2 Completeness..................................................................................................................................... 8
1.3 Safekeeping........................................................................................................................................ 8
1.4 Notation conventions .......................................................................................................................... 8
1.4.1 Hazard communication system .............................................................................................................................8
1.4.2 Information system..............................................................................................................................................10
1.4.3 Instruction system ...............................................................................................................................................10
1.4.4 Typographic conventions ....................................................................................................................................11
2 Safety................................................................................................................................. 12
2.1 Appropriate use ................................................................................................................................ 12
2.2 Fundamental Safety Instructions ...................................................................................................... 12
2.3 Personnel qualification...................................................................................................................... 15
2.4 Personal protective equipment ......................................................................................................... 16
3 IT security.......................................................................................................................... 18
4 Product description.......................................................................................................... 21
4.1 Scope of delivery .............................................................................................................................. 21
4.2 Function description.......................................................................................................................... 21
4.3 Performance features ....................................................................................................................... 22
4.4 Operating modes .............................................................................................................................. 22
4.5 Design............................................................................................................................................... 23
4.5.1 Power supply.......................................................................................................................................................24
4.5.2 Central processing unit .......................................................................................................................................24
4.5.3 Voltage measurement and current measurement...............................................................................................25
4.5.4 Voltage divider ....................................................................................................................................................26
4.5.5 Media converter ..................................................................................................................................................26
4.5.6 Media converter with managed switch ................................................................................................................27
4.6 Additional operating controls and display elements when using the MControl touch panel (optional) ..
28
5 Packaging, transport and storage .................................................................................. 30
5.1 Packaging, transport and storage..................................................................................................... 30
5.1.1 Suitability, structure and production ...................................................................................................................30

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Maschinenfabrik Reinhausen GmbH 201845252433/02 ENECOTAP® VPD® CONTROL PRO
5.1.2 Markings..............................................................................................................................................................30
5.2 Transportation, receipt and handling of shipments........................................................................... 30
5.3 Storage of shipments........................................................................................................................ 31
6 Mounting ........................................................................................................................... 32
6.1 Electromagnetic compatibility ........................................................................................................... 32
6.1.1 Wiring requirement of installation site ................................................................................................................32
6.1.2 Wiring requirement of operating site ..................................................................................................................33
6.1.3 Wiring requirement in control cabinet..................................................................................................................34
6.1.4 Information about shielding the CAN bus............................................................................................................34
6.2 Minimum distances........................................................................................................................... 35
6.3 Mounting location.............................................................................................................................. 36
6.4 Mounting the device.......................................................................................................................... 36
6.4.1 Mounting the device using the cap rail included in delivery ................................................................................37
6.4.2 Mounting the device on an alternative cap rail....................................................................................................43
6.5 Connecting device ............................................................................................................................ 49
6.5.1 Cable recommendation .......................................................................................................................................50
6.5.2 Information about laying fiber-optic cable ...........................................................................................................51
6.5.3 Mounting terminating resistor of CAN bus ..........................................................................................................51
6.5.4 Connecting cables to the system periphery ........................................................................................................51
6.5.5 Wiring the CPU I assembly .................................................................................................................................52
6.5.6 Wiring the UI assembly .......................................................................................................................................54
6.5.7 Wiring the MC 2-2/SW3-3 assembly ...................................................................................................................56
6.5.8 Connecting the power supply..............................................................................................................................57
7 Commissioning................................................................................................................. 59
7.1 Performing tests................................................................................................................................ 59
7.1.1 Ground test .........................................................................................................................................................59
7.1.2 Performing a dielectric test..................................................................................................................................60
7.2 Establishing connection to visualization ........................................................................................... 61
7.3 Setting parameters ........................................................................................................................... 62
7.3.1 Commissioning wizard ........................................................................................................................................62
7.3.2 Setting the parameters manually ........................................................................................................................63
8 Operation........................................................................................................................... 66
8.1 Establishing connection to visualization ........................................................................................... 66
8.2 General............................................................................................................................................. 66
8.2.1 Activating/deactivating automatic launch of commissioning wizard ....................................................................67

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Maschinenfabrik Reinhausen GmbH 2018 55252433/02 EN ECOTAP® VPD® CONTROL PRO
8.2.2 Setting measured value display ..........................................................................................................................67
8.2.3 Remote behavior.................................................................................................................................................68
8.2.4 Visualization ........................................................................................................................................................68
8.2.5 Activating/deactivating the USB interface ...........................................................................................................70
8.3 Unlocking ECOTAP VPD communication......................................................................................... 70
8.4 Control .............................................................................................................................................. 71
8.4.1 Setting the desired value.....................................................................................................................................71
8.4.2 Bandwidth ...........................................................................................................................................................75
8.4.3 Delay time T1 ......................................................................................................................................................76
8.4.4 Delay time T2 ......................................................................................................................................................78
8.4.5 Setting regulation mode ......................................................................................................................................80
8.4.6 Setting control variables......................................................................................................................................80
8.5 Transformer data .............................................................................................................................. 81
8.5.1 Setting the primary transformer voltage ..............................................................................................................81
8.5.2 Setting the secondary transformer voltage .........................................................................................................81
8.5.3 Setting primary transformer current ....................................................................................................................82
8.5.4 Setting the secondary transformer current..........................................................................................................82
8.5.5 Setting circuit for current transformer/voltage transformer and phase angle correction .....................................82
8.6 Measurement.................................................................................................................................... 91
8.6.1 Setting UI measuring channels ...........................................................................................................................91
8.6.2 Control variable ...................................................................................................................................................92
8.6.3 Regulation mode .................................................................................................................................................92
8.6.4 Setting the display for the power factor...............................................................................................................93
8.7 Line drop compensation ................................................................................................................... 93
8.7.1 R&X compensation .............................................................................................................................................94
8.7.2 Z compensation...................................................................................................................................................95
8.8 Tap position capture ......................................................................................................................... 97
8.9 Parallel operation (optional).............................................................................................................. 97
8.9.1 Parallel operation methods .................................................................................................................................97
8.9.2 Configuring parallel operation ...........................................................................................................................101
8.10 Monitoring functions........................................................................................................................ 107
8.10.1 Voltage monitoring ............................................................................................................................................107
8.10.2 Current monitoring ............................................................................................................................................109
8.10.3 Power monitoring ..............................................................................................................................................112
8.10.4 Power flow monitoring.......................................................................................................................................113
8.10.5 Bandwidth monitoring........................................................................................................................................115

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8.10.6 Phase symmetry monitoring..............................................................................................................................117
8.10.7 Tap position monitoring (optional).....................................................................................................................118
8.11 SCADA ........................................................................................................................................... 119
8.11.1 Configuring IEC 61850 (optional)......................................................................................................................119
8.11.2 Displaying IEC 61850 log (optional)..................................................................................................................122
8.11.3 Configuring IEC 60870-5-104 (optional) ...........................................................................................................122
8.11.4 Configuring Modbus (optional) ..........................................................................................................................124
8.11.5 Configuring DNP3 (optional) .............................................................................................................................126
8.11.6 Configuring GOOSE (optional)..........................................................................................................................129
8.11.7 Configure data points (optional) ........................................................................................................................135
8.12 Time synchronization...................................................................................................................... 142
8.12.1 Activating time synchronization using SNTP.....................................................................................................143
8.12.2 Entering the time server address ......................................................................................................................144
8.12.3 Setting the time zone ........................................................................................................................................144
8.12.4 Setting synchronization interval ........................................................................................................................145
8.12.5 Reference time..................................................................................................................................................145
8.13 User administration......................................................................................................................... 145
8.13.1 User roles..........................................................................................................................................................145
8.13.2 Changing password ..........................................................................................................................................147
8.13.3 Creating, editing and deleting users..................................................................................................................148
8.13.4 Setting access rights to parameters and events ...............................................................................................149
8.14 Event management......................................................................................................................... 150
8.14.1 Displaying and acknowledging events ..............................................................................................................150
8.14.2 Configuring events ............................................................................................................................................151
8.14.3 Displaying event memory..................................................................................................................................152
8.15 Measured values ............................................................................................................................ 153
8.15.1 Displaying current measured values .................................................................................................................154
8.15.2 Displaying measured value recorder (optional).................................................................................................154
8.15.3 Setting the average value interval.....................................................................................................................165
8.16 Information about device ................................................................................................................ 166
8.16.1 Hardware...........................................................................................................................................................166
8.16.2 Software ............................................................................................................................................................167
8.16.3 Parallel operation ..............................................................................................................................................167
8.17 Import/export manager ................................................................................................................... 168
8.17.1 Exporting data ...................................................................................................................................................169
8.17.2 Importing data (software version 3.44 and later)...............................................................................................170

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Maschinenfabrik Reinhausen GmbH 2018 75252433/02 EN ECOTAP® VPD® CONTROL PRO
8.18 Linking signals and events.............................................................................................................. 171
8.18.1 Linking functions ...............................................................................................................................................171
8.18.2 Linking control system messages .....................................................................................................................173
9 Maintenance and care .................................................................................................... 175
10 Fault elimination ............................................................................................................. 176
10.1 General faults ................................................................................................................................. 176
10.2 Human-machine interface............................................................................................................... 176
10.3 Other faults ..................................................................................................................................... 176
11 Disposal........................................................................................................................... 177
12 Technical data................................................................................................................. 178
12.1 Voltage supply ................................................................................................................................ 178
12.2 Voltage measurement and current measurement .......................................................................... 178
12.3 Voltage divider................................................................................................................................ 179
12.4 Central processing unit................................................................................................................... 179
12.5 System networking ......................................................................................................................... 181
12.6 Dimensions and weight................................................................................................................... 183
12.7 Ambient conditions ......................................................................................................................... 183
12.8 Standards and directives ................................................................................................................ 183
13 Appendix ......................................................................................................................... 186
13.1 Check list for commissioning .......................................................................................................... 186
Glossary .......................................................................................................................... 187
List of key words ............................................................................................................ 188

1 Introduction
Maschinenfabrik Reinhausen GmbH 201885252433/02 ENECOTAP® VPD® CONTROL PRO
1 Introduction
This technical file contains detailed descriptions on the safe and proper in-
stallation, connection, commissioning and monitoring of the product.
It also includes safety instructions and general information about the prod-
uct.
This technical file is intended solely for specially trained and authorized per-
sonnel.
1.1 Manufacturer
The product is manufactured by:
Maschinenfabrik Reinhausen GmbH
Falkensteinstraße 8
93059 Regensburg, Germany
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
Further information on the product and copies of this technical file are avail-
able from this address if required.
1.2 Completeness
This technical file is incomplete without the further applicable documentation.
The following documents apply to this product:
▪ Operating instructions
▪ Connection diagrams
1.3 Safekeeping
Keep this technical file and all supporting documents ready at hand and ac-
cessible for future use at all times.
1.4 Notation conventions
This section contains an overview of the symbols and textual emphasis
used.
1.4.1 Hazard communication system
Warnings in this technical file are displayed as follows.

1 Introduction
Maschinenfabrik Reinhausen GmbH 2018 95252433/02 EN ECOTAP® VPD® CONTROL PRO
1.4.1.1 Warning relating to section
Warnings relating to sections refer to entire chapters or sections, sub-sec-
tions or several paragraphs within this technical file. Warnings relating to
sections use the following format:
WARNING Type of danger!
Source of the danger and outcome.
► Action
► Action
1.4.1.2 Embedded warning information
Embedded warnings refer to a particular part within a section. These warn-
ings apply to smaller units of information than the warnings relating to sec-
tions. Embedded warnings use the following format:
DANGER! Instruction for avoiding a dangerous situation.
1.4.1.3 Signal words and pictograms
The following signal words are used:
Signal word Definition
DANGER Indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING Indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
CAUTION Indicates a hazardous situation which, if not avoided, could result
in minor or moderate injury.
NOTICE Indicates measures to be taken to prevent damage to property.
Table1: Signal words in warning notices
Pictograms warn of dangers:
Pictogram Definition
Warning of a danger point
Warning of dangerous electrical voltage

1 Introduction
Maschinenfabrik Reinhausen GmbH 201810 5252433/02 ENECOTAP® VPD® CONTROL PRO
Pictogram Definition
Warning of combustible substances
Warning of danger of tipping
Warning of danger of crushing
Table2: Pictograms used in warning notices
1.4.2 Information system
Information is designed to simplify and improve understanding of particular
procedures. In this technical file it is laid out as follows:
Important information.
1.4.3 Instruction system
This technical file contains single-step and multi-step instructions.
Single-step instructions
Instructions which consist of only a single process step are structured as fol-
lows:
Aim of action
üRequirements (optional).
► Step 1 of 1.
ðResult of step (optional).
ðResult of action (optional).
Multi-step instructions
Instructions which consist of several process steps are structured as follows: