MR ECOTAP VPD CONTROL PRO User manual

Voltage Regulator
ECOTAP® VPD® CONTROL PRO
Operating Instructions
5252433/02 EN

© All rights reserved by Maschinenfabrik Reinhausen
Dissemination and reproduction of this document and use and disclosure of its content are strictly prohibited
unless expressly permitted.
Infringements will result in liability for compensation. All rights reserved in the event of the granting of patents,
utility models or designs.
The product may have been altered since this document was published.
We reserve the right to change the technical data, design and scope of supply.
Generally the information provided and agreements made when processing the individual quotations and orders
are binding.
The original operating instructions were written in German.

Table of contents
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Table of contents
1 Introduction......................................................................................................................... 8
1.1 Manufacturer....................................................................................................................................... 8
1.2 Completeness..................................................................................................................................... 8
1.3 Safekeeping........................................................................................................................................ 8
1.4 Notation conventions .......................................................................................................................... 8
1.4.1 Hazard communication system .............................................................................................................................8
1.4.2 Information system..............................................................................................................................................10
1.4.3 Instruction system ...............................................................................................................................................10
1.4.4 Typographic conventions ....................................................................................................................................11
2 Safety................................................................................................................................. 12
2.1 Appropriate use ................................................................................................................................ 12
2.2 Fundamental Safety Instructions ...................................................................................................... 12
2.3 Personnel qualification...................................................................................................................... 15
2.4 Personal protective equipment ......................................................................................................... 16
3 IT security.......................................................................................................................... 18
4 Product description.......................................................................................................... 21
4.1 Scope of delivery .............................................................................................................................. 21
4.2 Function description.......................................................................................................................... 21
4.3 Performance features ....................................................................................................................... 22
4.4 Operating modes .............................................................................................................................. 22
4.5 Design............................................................................................................................................... 23
4.5.1 Power supply.......................................................................................................................................................24
4.5.2 Central processing unit .......................................................................................................................................24
4.5.3 Voltage measurement and current measurement...............................................................................................25
4.5.4 Voltage divider ....................................................................................................................................................26
4.5.5 Media converter ..................................................................................................................................................26
4.5.6 Media converter with managed switch ................................................................................................................27
4.6 Additional operating controls and display elements when using the MControl touch panel (optional) ..
28
5 Packaging, transport and storage .................................................................................. 30
5.1 Packaging, transport and storage..................................................................................................... 30
5.1.1 Suitability, structure and production ...................................................................................................................30

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5.1.2 Markings..............................................................................................................................................................30
5.2 Transportation, receipt and handling of shipments........................................................................... 30
5.3 Storage of shipments........................................................................................................................ 31
6 Mounting ........................................................................................................................... 32
6.1 Electromagnetic compatibility ........................................................................................................... 32
6.1.1 Wiring requirement of installation site ................................................................................................................32
6.1.2 Wiring requirement of operating site ..................................................................................................................33
6.1.3 Wiring requirement in control cabinet..................................................................................................................34
6.1.4 Information about shielding the CAN bus............................................................................................................34
6.2 Minimum distances........................................................................................................................... 35
6.3 Mounting location.............................................................................................................................. 36
6.4 Mounting the device.......................................................................................................................... 36
6.4.1 Mounting the device using the cap rail included in delivery ................................................................................37
6.4.2 Mounting the device on an alternative cap rail....................................................................................................43
6.5 Connecting device ............................................................................................................................ 49
6.5.1 Cable recommendation .......................................................................................................................................50
6.5.2 Information about laying fiber-optic cable ...........................................................................................................51
6.5.3 Mounting terminating resistor of CAN bus ..........................................................................................................51
6.5.4 Connecting cables to the system periphery ........................................................................................................51
6.5.5 Wiring the CPU I assembly .................................................................................................................................52
6.5.6 Wiring the UI assembly .......................................................................................................................................54
6.5.7 Wiring the MC 2-2/SW3-3 assembly ...................................................................................................................56
6.5.8 Connecting the power supply..............................................................................................................................57
7 Commissioning................................................................................................................. 59
7.1 Performing tests................................................................................................................................ 59
7.1.1 Ground test .........................................................................................................................................................59
7.1.2 Performing a dielectric test..................................................................................................................................60
7.2 Establishing connection to visualization ........................................................................................... 61
7.3 Setting parameters ........................................................................................................................... 62
7.3.1 Commissioning wizard ........................................................................................................................................62
7.3.2 Setting the parameters manually ........................................................................................................................63
8 Operation........................................................................................................................... 66
8.1 Establishing connection to visualization ........................................................................................... 66
8.2 General............................................................................................................................................. 66
8.2.1 Activating/deactivating automatic launch of commissioning wizard ....................................................................67

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8.2.2 Setting measured value display ..........................................................................................................................67
8.2.3 Remote behavior.................................................................................................................................................68
8.2.4 Visualization ........................................................................................................................................................68
8.2.5 Activating/deactivating the USB interface ...........................................................................................................70
8.3 Unlocking ECOTAP VPD communication......................................................................................... 70
8.4 Control .............................................................................................................................................. 71
8.4.1 Setting the desired value.....................................................................................................................................71
8.4.2 Bandwidth ...........................................................................................................................................................75
8.4.3 Delay time T1 ......................................................................................................................................................76
8.4.4 Delay time T2 ......................................................................................................................................................78
8.4.5 Setting regulation mode ......................................................................................................................................80
8.4.6 Setting control variables......................................................................................................................................80
8.5 Transformer data .............................................................................................................................. 81
8.5.1 Setting the primary transformer voltage ..............................................................................................................81
8.5.2 Setting the secondary transformer voltage .........................................................................................................81
8.5.3 Setting primary transformer current ....................................................................................................................82
8.5.4 Setting the secondary transformer current..........................................................................................................82
8.5.5 Setting circuit for current transformer/voltage transformer and phase angle correction .....................................82
8.6 Measurement.................................................................................................................................... 91
8.6.1 Setting UI measuring channels ...........................................................................................................................91
8.6.2 Control variable ...................................................................................................................................................92
8.6.3 Regulation mode .................................................................................................................................................92
8.6.4 Setting the display for the power factor...............................................................................................................93
8.7 Line drop compensation ................................................................................................................... 93
8.7.1 R&X compensation .............................................................................................................................................94
8.7.2 Z compensation...................................................................................................................................................95
8.8 Tap position capture ......................................................................................................................... 97
8.9 Parallel operation (optional).............................................................................................................. 97
8.9.1 Parallel operation methods .................................................................................................................................97
8.9.2 Configuring parallel operation ...........................................................................................................................101
8.10 Monitoring functions........................................................................................................................ 107
8.10.1 Voltage monitoring ............................................................................................................................................107
8.10.2 Current monitoring ............................................................................................................................................109
8.10.3 Power monitoring ..............................................................................................................................................112
8.10.4 Power flow monitoring.......................................................................................................................................113
8.10.5 Bandwidth monitoring........................................................................................................................................115

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8.10.6 Phase symmetry monitoring..............................................................................................................................117
8.10.7 Tap position monitoring (optional).....................................................................................................................118
8.11 SCADA ........................................................................................................................................... 119
8.11.1 Configuring IEC 61850 (optional)......................................................................................................................119
8.11.2 Displaying IEC 61850 log (optional)..................................................................................................................122
8.11.3 Configuring IEC 60870-5-104 (optional) ...........................................................................................................122
8.11.4 Configuring Modbus (optional) ..........................................................................................................................124
8.11.5 Configuring DNP3 (optional) .............................................................................................................................126
8.11.6 Configuring GOOSE (optional)..........................................................................................................................129
8.11.7 Configure data points (optional) ........................................................................................................................135
8.12 Time synchronization...................................................................................................................... 142
8.12.1 Activating time synchronization using SNTP.....................................................................................................143
8.12.2 Entering the time server address ......................................................................................................................144
8.12.3 Setting the time zone ........................................................................................................................................144
8.12.4 Setting synchronization interval ........................................................................................................................145
8.12.5 Reference time..................................................................................................................................................145
8.13 User administration......................................................................................................................... 145
8.13.1 User roles..........................................................................................................................................................145
8.13.2 Changing password ..........................................................................................................................................147
8.13.3 Creating, editing and deleting users..................................................................................................................148
8.13.4 Setting access rights to parameters and events ...............................................................................................149
8.14 Event management......................................................................................................................... 150
8.14.1 Displaying and acknowledging events ..............................................................................................................150
8.14.2 Configuring events ............................................................................................................................................151
8.14.3 Displaying event memory..................................................................................................................................152
8.15 Measured values ............................................................................................................................ 153
8.15.1 Displaying current measured values .................................................................................................................154
8.15.2 Displaying measured value recorder (optional).................................................................................................154
8.15.3 Setting the average value interval.....................................................................................................................165
8.16 Information about device ................................................................................................................ 166
8.16.1 Hardware...........................................................................................................................................................166
8.16.2 Software ............................................................................................................................................................167
8.16.3 Parallel operation ..............................................................................................................................................167
8.17 Import/export manager ................................................................................................................... 168
8.17.1 Exporting data ...................................................................................................................................................169
8.17.2 Importing data (software version 3.44 and later)...............................................................................................170

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8.18 Linking signals and events.............................................................................................................. 171
8.18.1 Linking functions ...............................................................................................................................................171
8.18.2 Linking control system messages .....................................................................................................................173
9 Maintenance and care .................................................................................................... 175
10 Fault elimination ............................................................................................................. 176
10.1 General faults ................................................................................................................................. 176
10.2 Human-machine interface............................................................................................................... 176
10.3 Other faults ..................................................................................................................................... 176
11 Disposal........................................................................................................................... 177
12 Technical data................................................................................................................. 178
12.1 Voltage supply ................................................................................................................................ 178
12.2 Voltage measurement and current measurement .......................................................................... 178
12.3 Voltage divider................................................................................................................................ 179
12.4 Central processing unit................................................................................................................... 179
12.5 System networking ......................................................................................................................... 181
12.6 Dimensions and weight................................................................................................................... 183
12.7 Ambient conditions ......................................................................................................................... 183
12.8 Standards and directives ................................................................................................................ 183
13 Appendix ......................................................................................................................... 186
13.1 Check list for commissioning .......................................................................................................... 186
Glossary .......................................................................................................................... 187
List of key words ............................................................................................................ 188

1 Introduction
Maschinenfabrik Reinhausen GmbH 201885252433/02 ENECOTAP® VPD® CONTROL PRO
1 Introduction
This technical file contains detailed descriptions on the safe and proper in-
stallation, connection, commissioning and monitoring of the product.
It also includes safety instructions and general information about the prod-
uct.
This technical file is intended solely for specially trained and authorized per-
sonnel.
1.1 Manufacturer
The product is manufactured by:
Maschinenfabrik Reinhausen GmbH
Falkensteinstraße 8
93059 Regensburg, Germany
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
Further information on the product and copies of this technical file are avail-
able from this address if required.
1.2 Completeness
This technical file is incomplete without the further applicable documentation.
The following documents apply to this product:
▪ Operating instructions
▪ Connection diagrams
1.3 Safekeeping
Keep this technical file and all supporting documents ready at hand and ac-
cessible for future use at all times.
1.4 Notation conventions
This section contains an overview of the symbols and textual emphasis
used.
1.4.1 Hazard communication system
Warnings in this technical file are displayed as follows.

1 Introduction
Maschinenfabrik Reinhausen GmbH 2018 95252433/02 EN ECOTAP® VPD® CONTROL PRO
1.4.1.1 Warning relating to section
Warnings relating to sections refer to entire chapters or sections, sub-sec-
tions or several paragraphs within this technical file. Warnings relating to
sections use the following format:
WARNING Type of danger!
Source of the danger and outcome.
► Action
► Action
1.4.1.2 Embedded warning information
Embedded warnings refer to a particular part within a section. These warn-
ings apply to smaller units of information than the warnings relating to sec-
tions. Embedded warnings use the following format:
DANGER! Instruction for avoiding a dangerous situation.
1.4.1.3 Signal words and pictograms
The following signal words are used:
Signal word Definition
DANGER Indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING Indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
CAUTION Indicates a hazardous situation which, if not avoided, could result
in minor or moderate injury.
NOTICE Indicates measures to be taken to prevent damage to property.
Table1: Signal words in warning notices
Pictograms warn of dangers:
Pictogram Definition
Warning of a danger point
Warning of dangerous electrical voltage

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Pictogram Definition
Warning of combustible substances
Warning of danger of tipping
Warning of danger of crushing
Table2: Pictograms used in warning notices
1.4.2 Information system
Information is designed to simplify and improve understanding of particular
procedures. In this technical file it is laid out as follows:
Important information.
1.4.3 Instruction system
This technical file contains single-step and multi-step instructions.
Single-step instructions
Instructions which consist of only a single process step are structured as fol-
lows:
Aim of action
üRequirements (optional).
► Step 1 of 1.
ðResult of step (optional).
ðResult of action (optional).
Multi-step instructions
Instructions which consist of several process steps are structured as follows:

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Maschinenfabrik Reinhausen GmbH 2018 115252433/02 EN ECOTAP® VPD® CONTROL PRO
Aim of action
üRequirements (optional).
1. Step 1.
ðResult of step (optional).
2. Step 2.
ðResult of step (optional).
ðResult of action (optional).
1.4.4 Typographic conventions
The following typographic conventions are used in this technical file:
Typographic convention Purpose Example
UPPERCASE Operating controls, switches ON/OFF
[Brackets] PC keyboard [Ctrl] + [Alt]
Bold Software operating controls Press Continue button
…>…>… Menu paths Parameter > Control parameter
Italics System messages, error messages,
signals
Function monitoring alarm triggered
[► Number of pages]. Cross reference [► 41].
Table3: Typographic conventions

2 Safety
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2 Safety
This technical file contains detailed descriptions on the safe and proper in-
stallation, connection, commissioning, operation, and monitoring of the prod-
uct.
▪ Read this technical file through carefully to familiarize yourself with the
product.
▪ This technical file is part of the product.
▪ Read and observe the safety instructions provided in this chapter in partic-
ular.
▪ Observe the warnings in this technical file in order to avoid function-re-
lated dangers.
▪ The product is manufactured according to the state of the art. Risks to life
and limb of the user or impairment of the product and other material as-
sets may occur during use due to function-related dangers despite this.
2.1 Appropriate use
The ECOTAP VPD CONTROL PRO device expands automatic voltage regu-
lation of the ECOTAP VPD CONTROL device by adding additional functions.
If used as intended, in compliance with the requirements and conditions
specified in this technical file and observing the warning notices in this tech-
nical file and attached to the product, the product does not pose a danger of
injury or damage to property or the environment. This applies across the en-
tire service life of the product, from delivery to installation and operation
through to disassembly and disposal.
The following is considered appropriate use:
▪ You will find the standard valid for the product and the year of issue on the
nameplate.
▪ Operate the product in accordance with this technical file, the agreed-
upon delivery conditions and the technical data.
▪ Ensure that all necessary work is performed by qualified personnel only.
▪ Only use the equipment and special tools included in delivery for the in-
tended purpose and in accordance with the specifications of this technical
file.
▪ Only operate the product in industrial areas. Observe the notices in this
technical file regarding electromagnetic compatibility and the technical
data.
2.2 Fundamental Safety Instructions
To prevent accidents, disruptions and damage as well as unacceptable ad-
verse effects on the environment, those responsible for transport, installa-
tion, operation, maintenance and disposal of the product or parts of the prod-
uct must ensure the following:

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Personal protective equipment
Loosely worn or unsuitable clothing increases the danger of becoming
trapped or caught up in rotating parts and the danger of getting caught on
protruding parts. This increases the danger to life and limb.
▪ All necessary devices and personal protective equipment required for the
specific task, such as a hard hat, safety footwear, etc. must be worn. Ob-
serve the section "Personal protective equipment" [►Section 2.4, Page
16].
▪ Never wear damaged personal protective equipment.
▪ Never wear rings, necklaces, or other jewelry.
▪ If you have long hair, wear a hairnet.
Work area
Untidy and poorly lit work areas can lead to accidents.
▪ Keep the work area clean and tidy.
▪ Make sure that the work area is well lit.
▪ Observe the applicable laws for accident prevention in the relevant coun-
try.
Working during operation
The product may be operated only in a sound, operational condition. Other-
wise it poses a danger to life and limb.
▪ Regularly check the operational reliability of safety equipment.
▪ Comply with the inspection work, maintenance work and maintenance in-
tervals described in this technical file.
Invisible laser radiation
Looking directly into the beam or the reflected beam can cause eye damage.
The beam is emitted at the optical connections or at the end of the fiber-optic
cables connected to them on the assemblies. Read the chapter "Technical
Data" [►Section 12, Page 178] for further information.
▪ Never look directly into the beam or the reflected beam.
▪ Never look into the beam with the aid of optical instruments such as a
magnifying glass or a microscope.
▪ In the event that the laser beam strikes your eyes, close your eyes imme-
diately and move your head out of the path of the beam.

2 Safety
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Working with current transformers
Dangerous high voltages may occur when a current transformer is operated
with an open secondary circuit. This can lead to injuries and property dam-
age.
▪ Never operate a current transformer with an open secondary circuit; short-
circuit the current transformer to prevent this.
▪ Observe the information in the current transformer operating instructions.
Explosion protection
Highly flammable or explosive gases, vapors and dusts can cause serious
explosions and fire.
▪ Do not install or operate the product in areas where a risk of explosion is
present.
Safety markings
Warning signs and safety information plates are safety markings on the
product. They are an important aspect of the safety concept.
▪ Observe all safety markings on the product.
▪ Make sure all safety markings on the product remain intact and legible.
▪ Replace safety markings that are damaged or missing.
Ambient conditions
To ensure reliable and safe operation, the product must only be operated
under the ambient conditions specified in the technical data.
▪ Observe the specified operating conditions and requirements for the in-
stallation location.
Modifications and conversions
Unauthorized or inappropriate changes to the product may lead to personal
injury, material damage and operational faults.
▪ Only modify the product after consultation with the manufacturer.
Spare parts
Spare parts not approved by the manufacturer may lead to physical injury,
damage to the product and operational faults.
▪ Only use spare parts approved by the manufacturer.
▪ Contact the manufacturer.

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2.3 Personnel qualification
The person responsible for assembly, commissioning, operation, mainte-
nance and inspection must ensure that the personnel are sufficiently quali-
fied.
Electrically skilled person
The electrically skilled person has a technical qualification and therefore has
the required knowledge and experience, and is also conversant with the ap-
plicable standards and regulations. The electrically skilled person is also pro-
ficient in the following:
▪ Can identify potential dangers independently and is able to avoid them.
▪ Is able to perform work on electrical systems.
▪ Is specially trained for the working environment in which (s)he works.
▪ Must satisfy the requirements of the applicable statutory regulations for
accident prevention.
Electrically trained persons
An electrically trained person receives instruction and guidance from an
electrically skilled person in relation to the tasks undertaken and the poten-
tial dangers in the event of inappropriate handling as well as the protective
devices and safety measures. The electrically trained person works exclu-
sively under the guidance and supervision of an electrically skilled person.
Operator
The operator uses and operates the product in line with this technical file.
The operating company provides the operator with instruction and training
on the specific tasks and the associated potential dangers arising from im-
proper handling.
Technical Service
We strongly recommend having maintenance, repairs and retrofitting carried
out by our Technical Service department. This ensures that all work is per-
formed correctly. If maintenance is not carried out by our Technical Service
department, please ensure that the personnel who carry out the mainte-
nance are trained and authorized by Maschinenfabrik Reinhausen GmbH to
carry out the work.
Authorized personnel
Authorized personnel are trained by Maschinenfabrik Reinhausen GmbH to
carry out special maintenance.

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2.4 Personal protective equipment
Personal protective equipment must be worn during work to minimize risks to
health.
▪ Always wear the personal protective equipment required for the job at
hand.
▪ Never wear damaged personal protective equipment.
▪ Observe information about personal protective equipment provided in the
work area.
Personal protective equipment to be worn at all times
Protective clothing
Close-fitting work clothing with a low tearing
strength, with tight sleeves and with no protrud-
ing parts. It mainly serves to protect the wearer
against being caught by moving machine parts.
Safety shoes
To protect against falling heavy objects and slip-
ping on slippery surfaces.
Special personal protective equipment for particular environments
Safety glasses
To protect the eyes from flying parts and splash-
ing liquids.
Visor
To protect the face from flying parts and splash-
ing liquids or other dangerous substances.
Hard hat
To protect from falling and flying parts and mate-
rials.

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Maschinenfabrik Reinhausen GmbH 2018 175252433/02 EN ECOTAP® VPD® CONTROL PRO
Hearing protection
To protect from hearing damage.
Protective gloves
To protect from mechanical, thermal, and electri-
cal hazards.

3 IT security
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3 IT security
Observe the following recommendations for secure operation of the product.
General
▪ Ensure that only authorized personnel have access to the device.
▪ Only use the device within an ESP (electronic security perimeter). Do not
connect the device to the Internet in an unprotected state.
▪ Ensure that the device is only operated by trained personnel who are fa-
miliar with IT security.
Commissioning
Observe the following recommendations for device commissioning:
▪ User IDs should be unique and attributable. Do not use a "Group account"
function or an "Auto login" function.
▪ Restrict the rights of the individual user groups as much as is feasible; this
helps avoid errors during operating actions. A user with the "Operator"
role, for example, should only perform operating actions and should not
be able to change any device settings.
▪ Delete or disable the default "admin" user ID. This requires first creating a
new user account with the "Administrator" role. You can then use it to
delete or disable the default "admin" account.
▪ Enable SSL/TLS encryption [►Section 8.2, Page 66]; access to the de-
vice is then only possible using the SSL/TLS protocol. In addition to en-
crypting communication, this protocol also checks the authenticity of the
server.
▪ Use TLS version 1.2 or higher wherever possible.
▪ Integrate the device into a public key infrastructure. Create your own SSL
certificate for this if necessary and then import it.
Operation
Observe the following recommendations during device operation:
▪ Change the password at regular intervals.
▪ Export the security log [►Section 8.17.1, Page 169] at regular intervals.
Interfaces
The device uses the following interfaces for communication:

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Figure1: Interfaces of the CPU assembly
Interface Protocol Port Description
CAN 1 - - Attachment of the DIO assembly
CAN 2 - - Communication with other ISM® devices
(e.g. parallel operation)
COM 1 - - Internal system interface
COM 2 - - Serial interface (SCADA)
USB - - Import or export of data
ETH 1 TCP 102 IEC 618502)
ETH 1 TCP 502 Modbus2)
ETH 1 TCP 20000 DNP32)
ETH 1 UDP 67 DHCP server
ETH 2.x TCP 21 FTP1) (only for MR service)
ETH 2.x TCP 80 HTTP for web-based visualization1)
ETH 2.x TCP 443 HTTPS for web-based visualization1)
ETH 2.x TCP 990 FTPS (only for MR service)
ETH2.x TCP 8080 HTTP for web-based visualization1)
ETH2.x TCP 8081 HTTPS for web-based visualization1)
Table4: Interfaces and open ports of the CPU assembly
1) Port is closed if you activate the device's SSL encryption.
2) Default setting; if you have modified the port for the control system proto-
col, only the set port is opened.

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Encryption standards
The device supports the following TLS versions:
▪ TLS 1.0
▪ TLS 1.1
▪ TLS 1.2
The device uses the following cipher suites for a TLS-secured connection:
Key exchange Authentication Encryption Key length Operating
mode
Hash func-
tion
TLS ECDHE RSA WITH AES 128 CBC SHA1)
DHE SHA265
ECDHE ECDSA GCM SHA256
ECDH 256 CBC SHA1)
RSA1) SHA256
GCM SHA384
Table5: Cipher suite
1) Not available with TLS version >= 1.2
The device uses the SHA256 hash function to save passwords.