MR tapcon 230 pro User manual

Voltage Regulator
TAPCON® 230 pro
Operating Instructions
3550953/02 EN

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Dissemination and reproduction of this document and use and disclosure of its content are strictly prohibited
unless expressly permitted.
Infringements will result in liability for compensation. All rights reserved in the event of the granting of patents,
utility models or designs.
The product may have been altered since this document was published.
We reserve the right to change the technical data, design and scope of supply.
Generally the information provided and agreements made when processing the individual quotations and orders
are binding.
The original operating instructions were written in German.

Table of contents
Maschinenfabrik Reinhausen GmbH 2019 33550953/02 EN TAPCON® 230 pro
Table of contents
1 Introduction......................................................................................................................... 8
1.1 Manufacturer....................................................................................................................................... 8
1.2 Subject to change without notice........................................................................................................ 8
1.3 Completeness..................................................................................................................................... 8
1.4 Safekeeping........................................................................................................................................ 8
1.5 Notation conventions .......................................................................................................................... 8
1.5.1 Hazard communication system .............................................................................................................................9
1.5.2 Information system..............................................................................................................................................10
1.5.3 Instruction system ...............................................................................................................................................10
1.5.4 Typographic conventions ....................................................................................................................................11
2 Safety................................................................................................................................. 12
2.1 General safety information................................................................................................................ 12
2.2 Appropriate use ................................................................................................................................ 12
2.3 Inappropriate use.............................................................................................................................. 12
2.4 Personnel qualification...................................................................................................................... 12
2.5 Operator's duty of care ..................................................................................................................... 13
3 IT security.......................................................................................................................... 14
4 Product description.......................................................................................................... 15
4.1 Scope of delivery .............................................................................................................................. 15
4.2 Function description of the voltage regulation .................................................................................. 16
4.3 Performance features ....................................................................................................................... 17
4.4 Operating modes .............................................................................................................................. 18
4.5 Hardware .......................................................................................................................................... 19
4.5.1 Name plate..........................................................................................................................................................20
4.5.2 Operating controls...............................................................................................................................................20
4.5.3 Display elements.................................................................................................................................................22
4.5.4 Serial interface ....................................................................................................................................................24
4.5.5 Modules...............................................................................................................................................................24
5 Packaging, transport and storage .................................................................................. 27
5.1 Packaging......................................................................................................................................... 27
5.1.1 Purpose...............................................................................................................................................................27
5.1.2 Suitability, structure and production ...................................................................................................................27

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Maschinenfabrik Reinhausen GmbH 201943550953/02 ENTAPCON® 230 pro
5.1.3 Markings..............................................................................................................................................................27
5.2 Transportation, receipt and handling of shipments........................................................................... 27
5.3 Storage of shipments........................................................................................................................ 29
6 Mounting ........................................................................................................................... 30
6.1 Preparation ....................................................................................................................................... 30
6.2 Mounting device................................................................................................................................ 30
6.2.1 Flush panel mounting..........................................................................................................................................32
6.2.2 Wall mounting with mounting brackets................................................................................................................33
6.2.3 Cap rail mounting ................................................................................................................................................34
6.2.4 Wall mounting .....................................................................................................................................................35
6.2.5 Removing the door..............................................................................................................................................36
6.3 Connecting device ............................................................................................................................ 37
6.3.1 Cable recommendation .......................................................................................................................................38
6.3.2 Information about laying fiber-optic cable ...........................................................................................................39
6.3.3 Electromagnetic compatibility..............................................................................................................................39
6.3.4 Connecting cables to the system periphery ........................................................................................................44
6.3.5 Supplying the voltage regulator using auxiliary voltage ......................................................................................44
6.3.6 Wiring device.......................................................................................................................................................44
6.3.7 Checking functional reliability..............................................................................................................................45
7 Commissioning................................................................................................................. 47
7.1 Setting the display contrast............................................................................................................... 47
7.2 Setting parameters ........................................................................................................................... 47
7.2.1 Setting the language ...........................................................................................................................................48
7.2.2 Setting further parameters ..................................................................................................................................48
7.3 Calibrating the analog input.............................................................................................................. 49
7.4 Function tests ................................................................................................................................... 50
7.4.1 Checking control functions ..................................................................................................................................51
7.4.2 Checking additional functions .............................................................................................................................52
7.4.3 Checking parallel operation.................................................................................................................................55
8 Operation........................................................................................................................... 60
8.1 Key lock ............................................................................................................................................ 60
8.2 General............................................................................................................................................. 60
8.2.1 Setting device ID .................................................................................................................................................60
8.2.2 Setting the baud rate...........................................................................................................................................61
8.2.3 Setting the switching pulse time..........................................................................................................................61

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Maschinenfabrik Reinhausen GmbH 2019 53550953/02 EN TAPCON® 230 pro
8.2.4 Setting operations counter ..................................................................................................................................63
8.2.5 Dimming display..................................................................................................................................................64
8.2.6 Activating/deactivating the automatic key lock....................................................................................................64
8.2.7 "Function monitoring" message for monitoring messages <30 V........................................................................65
8.2.8 Setting motor runtime monitoring ........................................................................................................................66
8.2.9 Activate manual mode/auto mode.......................................................................................................................68
8.2.10 Activating Local/Remote .....................................................................................................................................69
8.2.11 Setting the COM1 password ...............................................................................................................................69
8.2.12 Setting the password duration.............................................................................................................................70
8.3 NORMset.......................................................................................................................................... 70
8.4 Control parameters........................................................................................................................... 72
8.4.1 Setting desired value 1...3...................................................................................................................................74
8.4.2 Selecting a desired value ....................................................................................................................................75
8.4.3 Bandwidth ...........................................................................................................................................................76
8.4.4 Setting delay time T1 ..........................................................................................................................................77
8.4.5 Setting control response T1 ................................................................................................................................78
8.4.6 Setting delay time T2 ..........................................................................................................................................79
8.5 Limit values....................................................................................................................................... 80
8.5.1 Setting undervoltage monitoring U<....................................................................................................................80
8.5.2 Setting overvoltage monitoring U>......................................................................................................................83
8.5.3 Setting overcurrent monitoring I>........................................................................................................................85
8.5.4 Set undercurrent monitoring I<............................................................................................................................86
8.5.5 Activate/deactivate active power monitoring .......................................................................................................87
8.5.6 Permitted tap positions........................................................................................................................................87
8.6 Compensation................................................................................................................................... 89
8.6.1 Line drop compensation......................................................................................................................................89
8.6.2 Z compensation...................................................................................................................................................92
8.7 Transformer data .............................................................................................................................. 94
8.7.1 Setting the primary transformer voltage ..............................................................................................................95
8.7.2 Setting the secondary transformer voltage .........................................................................................................95
8.7.3 Setting primary transformer current ....................................................................................................................96
8.7.4 Setting the current transformer connection .........................................................................................................96
8.7.5 Setting the phase difference for the current transformer/voltage transformer.....................................................97
8.8 Parallel operation............................................................................................................................ 101
8.8.1 Assigning CAN bus address .............................................................................................................................102
8.8.2 Selecting parallel operation method..................................................................................................................102
8.8.3 Assigning a parallel operation group.................................................................................................................106

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Maschinenfabrik Reinhausen GmbH 201963550953/02 ENTAPCON® 230 pro
8.8.4 Activating/deactivating blocking in simplex mode .............................................................................................107
8.8.5 Setting delay time for parallel operation error messages..................................................................................107
8.8.6 Configuring the maximum permitted tap difference ..........................................................................................108
8.8.7 Activating/deactivating follower tapping without measured voltage ..................................................................108
8.8.8 Activating/deactivating parallel operation..........................................................................................................109
8.9 Tap position capture ....................................................................................................................... 109
8.9.1 Digital tap position capture................................................................................................................................109
8.9.2 Analog tap position capture...............................................................................................................................110
8.10 Setting the desired voltage level remotely...................................................................................... 113
8.10.1 Activate/deactivate setting the desired voltage level remotely..........................................................................113
8.10.2 Setting lower limit value for the desired value...................................................................................................114
8.10.3 Setting upper limit value for the desired value ..................................................................................................115
8.11 Configurable inputs and outputs..................................................................................................... 116
8.11.1 Linking inputs with functions .............................................................................................................................116
8.11.2 Linking outputs with functions ...........................................................................................................................118
8.12 LED selection.................................................................................................................................. 120
8.13 Information about device ................................................................................................................ 122
8.13.1 Displaying info screen .......................................................................................................................................122
8.13.2 Displaying measured values .............................................................................................................................122
8.13.3 Display calculated values..................................................................................................................................123
8.13.4 Carrying out LED test........................................................................................................................................124
8.13.5 Displaying status of the MIO card .....................................................................................................................124
8.13.6 Displaying status of the PIO card......................................................................................................................125
8.13.7 Displaying parallel operation .............................................................................................................................126
8.13.8 Displaying data on CAN bus .............................................................................................................................127
8.13.9 Peak memory ....................................................................................................................................................127
8.13.10 Resetting parameters........................................................................................................................................128
8.13.11 Displaying memory overview ............................................................................................................................129
8.13.12 Displaying event overview.................................................................................................................................129
9 Fault elimination ............................................................................................................. 130
9.1 No regulation in AUTO mode.......................................................................................................... 130
9.2 Unexplained tap change................................................................................................................. 130
9.3 Man-machine interface ................................................................................................................... 131
9.4 Incorrect measured values ............................................................................................................. 131
9.5 Parallel operation faults .................................................................................................................. 132
9.6 Tap position capture incorrect ........................................................................................................ 132

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Maschinenfabrik Reinhausen GmbH 2019 73550953/02 EN TAPCON® 230 pro
9.7 Customized GPIs/GPOs................................................................................................................. 133
9.8 General faults ................................................................................................................................. 133
9.9 Other faults ..................................................................................................................................... 134
10 Messages ........................................................................................................................ 135
11 Disposal........................................................................................................................... 137
12 Overview of parameters................................................................................................. 138
13 Technical data................................................................................................................. 142
13.1 Display elements ............................................................................................................................ 142
13.2 Electrical data ................................................................................................................................. 142
13.3 Dimensions and weight................................................................................................................... 142
13.4 Ambient conditions ......................................................................................................................... 144
13.5 Electrical safety............................................................................................................................... 144
13.6 Electromagnetic compatibility ......................................................................................................... 145
13.7 Environmental durability tests......................................................................................................... 145
13.8 Mechanical stability......................................................................................................................... 145
Glossary .......................................................................................................................... 146
List of key words ............................................................................................................ 147

1 Introduction
Maschinenfabrik Reinhausen GmbH 201983550953/02 ENTAPCON® 230 pro
1 Introduction
This technical file contains detailed descriptions on the safe and proper in-
stallation, connection, commissioning and monitoring of the product.
It also includes safety instructions and general information about the prod-
uct.
This technical file is intended solely for specially trained and authorized per-
sonnel.
1.1 Manufacturer
The product is manufactured by:
Maschinenfabrik Reinhausen GmbH
Falkensteinstraße 8
93059 Regensburg, Germany
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
Further information on the product and copies of this technical file are avail-
able from this address if required.
1.2 Subject to change without notice
The information contained in this technical file comprises the technical speci-
fications approved at the time of printing. Significant modifications will be in-
cluded in a new edition of the technical file.
The document number and version number of this technical file are shown in
the footer.
1.3 Completeness
This technical file is incomplete without the supporting documentation.
1.4 Safekeeping
Keep this technical file and all supporting documents ready at hand and ac-
cessible for future use at all times.
1.5 Notation conventions
This section contains an overview of the symbols and textual emphasis
used.

1 Introduction
Maschinenfabrik Reinhausen GmbH 2019 93550953/02 EN TAPCON® 230 pro
1.5.1 Hazard communication system
Warnings in this technical file are displayed as follows.
1.5.1.1 Warning relating to section
Warnings relating to sections refer to entire chapters or sections, sub-sec-
tions or several paragraphs within this technical file. Warnings relating to
sections use the following format:
WARNING Type of danger!
Source of the danger and outcome.
► Action
► Action
1.5.1.2 Embedded warning information
Embedded warnings refer to a particular part within a section. These warn-
ings apply to smaller units of information than the warnings relating to sec-
tions. Embedded warnings use the following format:
DANGER! Instruction for avoiding a dangerous situation.
1.5.1.3 Signal words and pictograms
The following signal words are used:
Signal word Meaning
DANGER Indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING Indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
CAUTION Indicates a hazardous situation which, if not avoided, could result
in injury.
NOTICE Indicates measures to be taken to prevent damage to property.
Table1: Signal words in warning notices

1 Introduction
Maschinenfabrik Reinhausen GmbH 201910 3550953/02 ENTAPCON® 230 pro
Pictograms warn of dangers:
Pictogram Meaning
Warning of a danger point
Warning of dangerous electrical voltage
Warning of combustible substances
Warning of danger of tipping
Table2: Pictograms used in warning notices
1.5.2 Information system
Information is designed to simplify and improve understanding of particular
procedures. In this technical file it is laid out as follows:
Important information.
1.5.3 Instruction system
This technical file contains single-step and multi-step instructions.
Single-step instructions
Instructions which consist of only a single process step are structured as fol-
lows:
Aim of action
üRequirements (optional).
► Step 1 of 1.
ðResult of step (optional).
ðResult of action (optional).