MR TAPCON User manual

Voltage regulator
TAPCON®
Operating Instructions
3587317/21 EN

© All rights reserved by Maschinenfabrik Reinhausen
Dissemination and reproduction of this document and use and disclosure of its content are strictly prohibited
unless expressly permitted.
Infringements will result in liability for compensation. All rights reserved in the event of the granting of patents,
utility models or designs.
The product may have been altered since this document was published.
We reserve the right to change the technical data, design and scope of supply.
Generally the information provided and agreements made when processing the individual quotations and orders
are binding.
The original operating instructions were written in German.

Table of contents
Maschinenfabrik Reinhausen GmbH 2020 33587317/21 EN TAPCON®
Table of contents
1 Introduction....................................................................................................................... 10
1.1 Manufacturer..................................................................................................................................... 10
1.2 Completeness................................................................................................................................... 10
1.3 Safekeeping...................................................................................................................................... 10
1.4 Notation conventions ........................................................................................................................ 10
1.4.1 Hazard communication system ...........................................................................................................................10
1.4.2 Information system..............................................................................................................................................12
1.4.3 Instruction system ...............................................................................................................................................12
1.4.4 Typographic conventions ....................................................................................................................................13
2 Safety................................................................................................................................. 14
2.1 Appropriate use ................................................................................................................................ 14
2.2 Fundamental safety instructions....................................................................................................... 14
2.3 Personnel qualification...................................................................................................................... 17
2.4 Personal protective equipment ......................................................................................................... 18
3 IT security.......................................................................................................................... 19
4 Product description.......................................................................................................... 23
4.1 Scope of delivery .............................................................................................................................. 23
4.2 Function description of the voltage regulation .................................................................................. 23
4.3 Reactive power regulation (optional) ................................................................................................ 24
4.4 Performance features ....................................................................................................................... 25
4.5 Operating modes .............................................................................................................................. 26
4.6 Design............................................................................................................................................... 27
4.6.1 Operating elements.............................................................................................................................................28
4.6.2 Display elements.................................................................................................................................................29
4.6.3 Additional operating controls and display elements when using the MControl touch panel (optional)................34
4.6.4 Front interface .....................................................................................................................................................35
4.6.5 Assemblies..........................................................................................................................................................35
4.7 Operating concept ............................................................................................................................ 40
5 Packaging, transport and storage .................................................................................. 45
5.1 Suitability, structure and production ................................................................................................. 45
5.2 Markings ........................................................................................................................................... 45

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Maschinenfabrik Reinhausen GmbH 202043587317/21 ENTAPCON®
5.3 Transportation, receipt and handling of shipments........................................................................... 45
5.4 Storage of shipments........................................................................................................................ 46
6 Mounting ........................................................................................................................... 47
6.1 Preparation ....................................................................................................................................... 47
6.2 Electromagnetic compatibility ........................................................................................................... 47
6.2.1 Wiring requirement of installation site ................................................................................................................48
6.2.2 Wiring requirement of operating site ..................................................................................................................48
6.2.3 Wiring requirement in control cabinet..................................................................................................................49
6.2.4 Information about shielding the CAN bus............................................................................................................50
6.3 Minimum distances........................................................................................................................... 51
6.4 Installing the 19-inch plug-in housing ............................................................................................... 51
6.5 Installing the individual components on a cap rail ............................................................................ 54
6.5.1 Fastening the cap rail..........................................................................................................................................55
6.5.2 Installing the bus rail on the cap rail....................................................................................................................55
6.5.3 Installing the assembly at a distance on the cap rail...........................................................................................56
6.6 Connecting the device ...................................................................................................................... 57
6.6.1 Cable recommendation .......................................................................................................................................58
6.6.2 Information about connecting serial interfaces RS232 and RS485.....................................................................58
6.6.3 Information about laying fiber-optic cable ...........................................................................................................60
6.6.4 Mounting terminating resistor of CAN bus ..........................................................................................................61
6.6.5 Connecting cables to the system periphery ........................................................................................................61
6.6.6 Wiring the CPU assembly ...................................................................................................................................62
6.6.7 Wiring the UI assembly .......................................................................................................................................63
6.6.8 Wiring the AIO 2/AIO 4/AIO 8 assembly .............................................................................................................65
6.6.9 Wiring the DIO assembly ....................................................................................................................................69
6.6.10 Wiring the MC 2-2/SW3-3 assembly ...................................................................................................................70
6.6.11 Connecting the power supply..............................................................................................................................72
6.7 Checking functional reliability ........................................................................................................... 73
7 Commissioning................................................................................................................. 74
7.1 Performing tests................................................................................................................................ 74
7.1.1 Ground test .........................................................................................................................................................74
7.1.2 Performing a dielectric test..................................................................................................................................76
7.2 Setting the language......................................................................................................................... 78
7.3 Setting date and time........................................................................................................................ 79
7.4 Commissioning wizard...................................................................................................................... 79

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Maschinenfabrik Reinhausen GmbH 2020 53587317/21 EN TAPCON®
7.5 Function tests ................................................................................................................................... 80
7.5.1 Checking measured values and status of digital inputs and outputs ..................................................................81
7.5.2 Testing a control function ....................................................................................................................................81
7.5.3 Checking parallel operation.................................................................................................................................82
8 Operation........................................................................................................................... 87
8.1 Establishing connection to visualization ........................................................................................... 87
8.2 General............................................................................................................................................. 89
8.2.1 Setting general device functions .........................................................................................................................89
8.2.2 Set up automatic logout ......................................................................................................................................90
8.2.3 Activating/deactivating service user access........................................................................................................91
8.3 Configuring the network.................................................................................................................... 92
8.4 MQTT................................................................................................................................................ 95
8.5 Setting the device time ..................................................................................................................... 97
8.5.1 Time synchronization via PTP.............................................................................................................................98
8.6 Configuring syslog ............................................................................................................................ 99
8.7 Setting the screensaver.................................................................................................................. 100
8.8 SCADA ........................................................................................................................................... 102
8.8.1 Configuring IEC 61850 (optional)......................................................................................................................102
8.8.2 Configuring IEC 60870-5-101 (optional) ...........................................................................................................104
8.8.3 Configuring IEC 60870-5-103 (optional) ...........................................................................................................107
8.8.4 Configuring IEC 60870-5-104 (optional) ...........................................................................................................109
8.8.5 Configuring Modbus (optional) ..........................................................................................................................111
8.8.6 Configuring DNP3 (optional) .............................................................................................................................113
8.8.7 Configuring GOOSE (optional)..........................................................................................................................115
8.8.8 Configure data points (optional) ........................................................................................................................120
8.9 Linking signals and events.............................................................................................................. 127
8.9.1 Linking functions ...............................................................................................................................................128
8.9.2 Linking digital outputs........................................................................................................................................130
8.9.3 Linking control system messages .....................................................................................................................131
8.10 Control of the motor-drive unit ........................................................................................................ 132
8.10.1 Setting the switching pulse for controlling the motor-drive unit .........................................................................132
8.10.2 Setting motor runtime monitoring ......................................................................................................................134
8.10.3 Setting the switching direction...........................................................................................................................134
8.11 Regulation....................................................................................................................................... 136
8.11.1 Response to control system disconnection (optional).......................................................................................136
8.11.2 Setting control variable (optional)......................................................................................................................137

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Maschinenfabrik Reinhausen GmbH 202063587317/21 ENTAPCON®
8.12 Voltage regulation........................................................................................................................... 138
8.12.1 Setting the desired value...................................................................................................................................138
8.13 Reactive power regulation (optional) .............................................................................................. 156
8.14 Transformer data ............................................................................................................................ 159
8.14.1 Setting transformer data....................................................................................................................................160
8.14.2 Circuit examples for voltage transformers and current transformers ................................................................161
8.15 Measurement.................................................................................................................................. 171
8.15.1 UI measuring channels .....................................................................................................................................171
8.15.2 Control variable .................................................................................................................................................172
8.15.3 Regulation mode ...............................................................................................................................................172
8.15.4 Display power factor negative ...........................................................................................................................172
8.16 Line drop compensation ................................................................................................................. 173
8.16.1 R&X compensation ...........................................................................................................................................173
8.16.2 Z compensation.................................................................................................................................................175
8.17 Tap position capture ....................................................................................................................... 176
8.17.1 Digital tap position capture................................................................................................................................177
8.17.2 Analog tap position capture...............................................................................................................................177
8.18 Parallel operation (optional)............................................................................................................ 179
8.18.1 Parallel operation methods ...............................................................................................................................180
8.18.2 Configuring parallel operation ...........................................................................................................................188
8.18.3 TAPCON® 2xx retrofit.......................................................................................................................................193
8.18.4 Detecting parallel operation via group inputs (optional) ....................................................................................194
8.18.5 Detecting parallel operation via topology ..........................................................................................................195
8.19 Monitoring functions........................................................................................................................ 199
8.19.1 Voltage monitoring ............................................................................................................................................199
8.19.2 Current monitoring ............................................................................................................................................202
8.19.3 Power monitoring ..............................................................................................................................................205
8.19.4 Power flow monitoring.......................................................................................................................................207
8.19.5 Tap position monitoring (optional).....................................................................................................................209
8.19.6 U bandwidth monitoring ....................................................................................................................................210
8.19.7 Q bandwidth monitoring (optional) ....................................................................................................................212
8.19.8 Phase symmetry monitoring..............................................................................................................................214
8.19.9 Switching interval monitoring ............................................................................................................................215
8.20 Measured values ............................................................................................................................ 216
8.20.1 Displaying current measured values .................................................................................................................217
8.20.2 Displaying measured value recorder (optional).................................................................................................218

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Maschinenfabrik Reinhausen GmbH 2020 73587317/21 EN TAPCON®
8.20.3 Setting the measured value recorder ................................................................................................................222
8.20.4 Displaying temperature curve (optional) ...........................................................................................................223
8.21 On-load tap-changer monitoring..................................................................................................... 224
8.21.1 Information about the on-load tap-changer .......................................................................................................224
8.21.2 Displaying tap-change operation statistics (optional)........................................................................................224
8.21.3 Displaying information about contact wear (only OILTAP®).............................................................................225
8.22 Maintenance (optional) ................................................................................................................... 226
8.22.1 Setting operator interval for OLTC maintenance...............................................................................................227
8.22.2 Setting operator interval for transformer maintenance......................................................................................228
8.22.3 Undertaking and confirming maintenance.........................................................................................................229
8.22.4 Displaying maintenance overview.....................................................................................................................232
8.23 Configuring analog inputs and outputs (optional) ........................................................................... 232
8.24 Configuring digital inputs and outputs............................................................................................. 235
8.25 Event management......................................................................................................................... 237
8.25.1 Displaying and acknowledging events ..............................................................................................................237
8.25.2 Configuring events ............................................................................................................................................238
8.25.3 Displaying event memory..................................................................................................................................239
8.26 User administration......................................................................................................................... 240
8.26.1 User roles..........................................................................................................................................................241
8.26.2 Changing the password ....................................................................................................................................242
8.26.3 Creating, editing and deleting users..................................................................................................................243
8.26.4 Setting access rights to parameters and events ...............................................................................................245
8.26.5 User authentication via RADIUS (optional) .......................................................................................................246
8.27 Information about device ................................................................................................................ 248
8.27.1 Hardware...........................................................................................................................................................248
8.27.2 Software ............................................................................................................................................................248
8.27.3 Parallel operation ..............................................................................................................................................249
8.27.4 Topology ...........................................................................................................................................................250
8.28 Import/export manager ................................................................................................................... 251
8.28.1 Exporting data ...................................................................................................................................................251
8.28.2 Importing data (software version 3.44 and later)...............................................................................................252
8.29 Configuring media converter with managed switch ........................................................................ 253
8.29.1 Commissioning..................................................................................................................................................253
8.29.2 Configuration.....................................................................................................................................................255
8.30 TAPCON® Personal Logic Editor (TPLE)....................................................................................... 256
8.30.1 Function ............................................................................................................................................................256

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Maschinenfabrik Reinhausen GmbH 202083587317/21 ENTAPCON®
8.30.2 Configuring TPLE..............................................................................................................................................269
9 Maintenance and care .................................................................................................... 273
10 Fault elimination ............................................................................................................. 274
10.1 General faults ................................................................................................................................. 274
10.2 No regulation in AUTO mode.......................................................................................................... 274
10.3 Unwanted on-load tap-change operation........................................................................................ 275
10.4 Human-machine interface............................................................................................................... 275
10.5 Incorrect measured values ............................................................................................................. 276
10.6 Parallel operation faults .................................................................................................................. 277
10.7 Tap position capture incorrect ........................................................................................................ 278
10.8 Assemblies ..................................................................................................................................... 278
10.9 Other faults ..................................................................................................................................... 279
11 Event messages ............................................................................................................. 280
12 Uninstallation.................................................................................................................. 288
12.1 Uninstalling the CPU assembly ...................................................................................................... 288
12.2 Uninstalling the UI 1/UI 3 assembly................................................................................................ 291
12.3 Uninstalling the AIO 2/AIO 4 assembly........................................................................................... 293
12.4 Uninstalling the DIO 28-15/DIO 42-20 assembly............................................................................ 294
12.5 Uninstalling the MC 2-2/SW 3-3 assembly ..................................................................................... 296
12.6 Uninstalling the QS3.241 assembly................................................................................................ 298
12.7 Uninstalling the bus rail................................................................................................................... 299
13 Disposal........................................................................................................................... 300
14 Overview of parameters................................................................................................. 301
15 Technical data................................................................................................................. 312
15.1 Display elements ............................................................................................................................ 312
15.2 Voltage supply ................................................................................................................................ 312
15.3 Voltage measurement and current measurement .......................................................................... 313
15.4 Digital inputs and outputs ............................................................................................................... 314
15.5 Analog inputs and outputs .............................................................................................................. 317
15.6 CPU (central processing unit) I....................................................................................................... 318
15.7 System networking ......................................................................................................................... 320
15.8 Dimensions and weight................................................................................................................... 322

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Maschinenfabrik Reinhausen GmbH 2020 93587317/21 EN TAPCON®
15.9 Ambient conditions ......................................................................................................................... 323
15.10 Standards and directives ................................................................................................................ 324
Glossary .......................................................................................................................... 327
List of key words ............................................................................................................ 329

1 Introduction
Maschinenfabrik Reinhausen GmbH 202010 3587317/21 ENTAPCON®
1 Introduction
This technical file contains detailed descriptions on the safe and proper in-
stallation, connection, commissioning and monitoring of the product.
It also includes safety instructions and general information about the prod-
uct.
This technical file is intended solely for specially trained and authorized per-
sonnel.
1.1 Manufacturer
The product is manufactured by:
Maschinenfabrik Reinhausen GmbH
Falkensteinstraße 8
93059 Regensburg
Tel.: [phone]
E-mail: [email protected]
Further information on the product and copies of this technical file are avail-
able from this address if required.
1.2 Completeness
This technical file is incomplete without the supporting documents.
The following documents are considered supporting documents:
▪ Connection diagrams
▪ Supplement (optional)
1.3 Safekeeping
Keep this technical file and all supporting documents ready at hand and ac-
cessible for future use at all times.
1.4 Notation conventions
1.4.1 Hazard communication system
Warnings in this technical file are displayed as follows.
1.4.1.1 Warning relating to section
Warnings relating to sections refer to entire chapters or sections, sub-sec-
tions or several paragraphs within this technical file. Warnings relating to
sections use the following format: