MR TAPCON 230 basic User manual

Voltage regulator TAPCON® 230 basic
Operating Instructions 2117246/02

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The product may have been modified after this document went to press.
We expressly reserve the right to make changes to the technical data, the design or the scope of delivery.
Generally, the information provided and the arrangements agreed during processing of the relevant quotations
and orders are binding.
The original operating instructions were drawn up in German.

Table of Contents
© Maschinenfabrik Reinhausen 2012 2117246/02 EN TAPCON® 230 basic 3
Table of Contents
1Introduction .................................................................................. 9
1.1Manufacturer.............................................................................................9
1.2Subject to change without notice ..............................................................9
1.3Completeness ...........................................................................................9
1.4Supporting documents ............................................................................10
1.5Safekeeping ............................................................................................10
1.6Notation conventions ..............................................................................10
1.6.1Abbreviations used ............................................................................................. 11
1.6.2Hazard communication system........................................................................... 12
1.6.3Information system.............................................................................................. 13
1.6.4Instruction system ............................................................................................... 14
1.6.5Typographic conventions .................................................................................... 15
2Safety .......................................................................................... 15
2.1General safety information......................................................................15
2.2Appropriate use.......................................................................................16
2.3Inappropriate use ....................................................................................16
2.4Personnel qualification............................................................................17
2.5Operator duty of care ..............................................................................17
3Product description ................................................................... 19
3.1Performance features .............................................................................20

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4 TAPCON® 230 basic 2117246/02 EN © Maschinenfabrik Reinhausen 2012
3.1.1Operating modes ................................................................................................ 20
3.2Scope of delivery .................................................................................... 21
3.3Hardware description.............................................................................. 22
3.3.1Internal design .................................................................................................... 23
3.3.2Communication Interfaces.................................................................................. 24
3.4Operation and indicator elements........................................................... 25
3.4.1Operating concept .............................................................................................. 26
3.4.2Description of the display ................................................................................... 27
3.4.3Description of key functions................................................................................ 29
3.4.4Description of LEDs ............................................................................................ 30
4Packaging, transport and storage ............................................ 31
4.1Packaging............................................................................................... 31
4.1.1Purpose .............................................................................................................. 31
4.1.2Suitability, structure and production ................................................................... 31
4.1.3Markings ............................................................................................................. 32
4.2Transportation, receipt and handling of shipments................................. 32
4.3Storage of shipments.............................................................................. 33
5Mounting ..................................................................................... 35
5.1Unpacking device ................................................................................... 35
5.2Unpacking individual parts...................................................................... 37
5.3 Mounting the device................................................................................ 38
5.3.1Preparing for mounting ....................................................................................... 38
5.3.2Flush panel mounting ......................................................................................... 40
5.3.3Wall mounting ..................................................................................................... 42
5.3.4Wall mounting with mounting brackets ............................................................... 44
5.3.5Cap rail mounting................................................................................................ 45

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© Maschinenfabrik Reinhausen 2012 2117246/02 EN TAPCON® 230 basic 5
5.3.6Removing door.................................................................................................... 47
5.4Connection..............................................................................................48
5.4.1Cable recommendation....................................................................................... 48
5.4.2Electromagnetic compatibility ............................................................................. 48
5.4.3Connecting the cables to the system periphery.................................................. 54
5.4.4Supplying the voltage regulator using an auxiliary voltage................................. 55
5.4.5Wiring the device ................................................................................................ 56
5.5Function check........................................................................................59
6Commissioning .......................................................................... 61
6.1Commissioning .......................................................................................61
6.2Configuration...........................................................................................62
6.2.1Setting the language ........................................................................................... 62
6.2.2Selecting control mode ....................................................................................... 63
6.3Function tests..........................................................................................64
6.3.1Function tests for control functions ..................................................................... 64
6.3.2Function tests for additional functions ................................................................ 66
7Functions and settings .............................................................. 71
7.1Key lock ..................................................................................................72
7.1.1Activating key lock .............................................................................................. 72
7.1.2Deactivating key lock .......................................................................................... 73
7.2NORMset ................................................................................................73
7.2.1Setting desired value 1 ....................................................................................... 75
7.2.2Setting the primary voltage ................................................................................. 76
7.2.3Setting the secondary voltage ............................................................................ 78
7.3Control parameters .................................................................................79
7.3.1Voltage regulation ............................................................................................... 79
7.3.2Desired voltage values........................................................................................ 79

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6 TAPCON® 230 basic 2117246/02 EN © Maschinenfabrik Reinhausen 2012
7.3.3Setting desired values ........................................................................................ 80
7.3.4Setting desired value 2 ....................................................................................... 81
7.3.5Setting desired value 3 ....................................................................................... 82
7.3.6Selecting desired value ...................................................................................... 83
7.3.7Bandwidth ........................................................................................................... 84
7.3.8Setting delay time T1 .......................................................................................... 88
7.3.9Setting control response T1................................................................................ 90
7.3.10Activating/deactivating delay time T2 ................................................................. 91
7.3.11Setting delay time T2 .......................................................................................... 92
7.3.12Limit values......................................................................................................... 92
7.3.13Compensation................................................................................................... 101
7.4Configuration ........................................................................................ 111
7.4.1Transformer data .............................................................................................. 112
7.4.2General ............................................................................................................. 122
7.4.3Configurable inputs and outputs....................................................................... 135
7.4.4LED selection.................................................................................................... 140
7.5Info........................................................................................................ 142
7.5.1Displaying info screen....................................................................................... 142
7.5.2Displaying measurement values....................................................................... 143
7.5.3Display calculated values ................................................................................. 144
7.5.4Carrying out LED test ....................................................................................... 145
7.5.5Displaying MIO inputs....................................................................................... 146
7.5.6Displaying MIO outputs..................................................................................... 147
7.5.7Resetting parameters ....................................................................................... 147
7.5.8Displaying memory overview............................................................................ 148
7.5.9Displaying event overview ................................................................................ 148
7.6Summary of setting ranges................................................................... 150
8Fault elimination....................................................................... 153
8.1Operating faults .................................................................................... 153
8.1.1No control in AUTO mode ................................................................................ 153
8.1.2Man Machine Interface ..................................................................................... 154

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8.1.3Incorrect measured values................................................................................ 155
8.1.4Customized GPIs/GPOs ................................................................................... 157
8.1.5General faults.................................................................................................... 157
8.1.6Other faults ....................................................................................................... 158
8.2Event messages ...................................................................................159
9Technical Data.......................................................................... 161
9.1Indicator elements.................................................................................161
9.2Electrical data .......................................................................................161
9.3Dimensions and weight.........................................................................161
9.4Ambient conditions................................................................................163
9.5Tests .....................................................................................................163
9.5.1Electrical safety................................................................................................. 163
9.5.2Electromagnetic compatibility ........................................................................... 164
9.5.3Environmental durability tests........................................................................... 164
9.5.4Mechanical stability........................................................................................... 165
10Menu overview ......................................................................... 167
11MR worldwide ........................................................................... 171

1 Introduction
© Maschinenfabrik Reinhausen 2012 2117246/02 EN TAPCON® 230 basic 9
1 Introduction
This technical file contains detailed descriptions on the safe and proper
mounting, connection, commissioning and monitoring of the product.
It also includes safety instructions and general information about the product.
This technical file is intended solely for specially trained and authorized per-
sonnel.
1.1 Manufacturer
The product is manufactured by:
Maschinenfabrik Reinhausen GmbH
Falkensteinstraße 8
93059 Regensburg
Tel.: [phone]
Fax: [phone]
E-Mail: [e-mail]
Further information on the product and copies of this technical file are availa-
ble from this address if required.
1.2 Subject to change without notice
The information contained in this technical file comprise the technical specifi-
cations approved at the time of printing. Significant modifications will be in-
cluded in a new edition of the technical file.
The document and version numbers of this technical file are shown in the foo-
ter.
1.3 Completeness
This technical file is incomplete without the supporting documentation.

1 Introduction
10 TAPCON® 230 basic 2117246/02 EN © Maschinenfabrik Reinhausen 2012
1.4 Supporting documents
The following documents apply to this product:
Operating instructions
Quick reference guide
Connection diagrams
Also observe generally valid legislation, standards, guidelines and specifica-
tions on accident prevention and environmental protection in the respective
country of use.
1.5 Safekeeping
This technical file and all supporting documents must be kept ready to hand
and accessible for future use at all times.
1.6 Notation conventions
This section contains an overview of the abbreviations, symbols and textual
emphasis used.