MR TAPCON User manual

Voltage regulator
TAPCON®
Operating Instructions
4077638/07 EN . Three-winding transformer

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Dissemination and reproduction of this document and use and disclosure of its content are strictly prohibited
unless expressly permitted.
Infringements will result in liability for compensation. All rights reserved in the event of the granting of patents,
utility models or designs.
The product may have been altered since this document was published.
We reserve the right to change the technical data, design and scope of supply.
Generally the information provided and agreements made when processing the individual quotations and orders
are binding.
The original operating instructions were written in German.

Table of contents
Maschinenfabrik Reinhausen GmbH 2019 34077638/07 EN TAPCON®
Table of contents
1 Introduction....................................................................................................................... 10
1.1 Manufacturer..................................................................................................................................... 10
1.2 Completeness................................................................................................................................... 10
1.3 Safekeeping...................................................................................................................................... 10
1.4 Notation conventions ........................................................................................................................ 10
1.4.1 Hazard communication system ...........................................................................................................................10
1.4.2 Information system..............................................................................................................................................12
1.4.3 Instruction system ...............................................................................................................................................12
1.4.4 Typographic conventions ....................................................................................................................................13
2 Safety................................................................................................................................. 14
2.1 Appropriate use ................................................................................................................................ 14
2.2 Fundamental Safety Instructions ...................................................................................................... 14
2.3 Personnel qualification...................................................................................................................... 16
2.4 Personal protective equipment ......................................................................................................... 17
3 IT security.......................................................................................................................... 19
4 Product description.......................................................................................................... 23
4.1 Scope of delivery .............................................................................................................................. 23
4.2 Function description of the voltage regulation .................................................................................. 23
4.3 Performance features ....................................................................................................................... 24
4.4 Operating modes .............................................................................................................................. 26
4.5 Design............................................................................................................................................... 27
4.5.1 Operating controls...............................................................................................................................................28
4.5.2 Display elements.................................................................................................................................................29
4.5.3 Additional operating controls and display elements when using the MControl touch panel (optional)................33
4.5.4 Front interface .....................................................................................................................................................34
4.5.5 Assemblies..........................................................................................................................................................34
4.6 Operating concept ............................................................................................................................ 39
5 Packaging, transport and storage .................................................................................. 44
5.1 Suitability, structure and production ................................................................................................. 44
5.2 Markings ........................................................................................................................................... 44
5.3 Transportation, receipt and handling of shipments........................................................................... 44

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Maschinenfabrik Reinhausen GmbH 201944077638/07 ENTAPCON®
5.4 Storage of shipments........................................................................................................................ 45
6 Mounting ........................................................................................................................... 46
6.1 Preparation ....................................................................................................................................... 46
6.2 Electromagnetic compatibility ........................................................................................................... 46
6.2.1 Wiring requirement of installation site ................................................................................................................47
6.2.2 Wiring requirement of operating site ..................................................................................................................47
6.2.3 Wiring requirement in control cabinet..................................................................................................................48
6.2.4 Information about shielding the CAN bus............................................................................................................49
6.3 Minimum distances........................................................................................................................... 50
6.4 Installing the 19-inch plug-in housing ............................................................................................... 50
6.5 Connecting device ............................................................................................................................ 53
6.5.1 Cable recommendation .......................................................................................................................................54
6.5.2 Information about connecting serial interfaces RS232 and RS485.....................................................................55
6.5.3 Information about laying fiber-optic cable ...........................................................................................................57
6.5.4 Mounting terminating resistor of CAN bus ..........................................................................................................58
6.5.5 Connecting cables to the system periphery ........................................................................................................58
6.5.6 Wiring the CPU assembly ...................................................................................................................................59
6.5.7 Wiring the UI assembly .......................................................................................................................................61
6.5.8 Wiring the AIO 2/AIO 4/AIO 8 assembly .............................................................................................................62
6.5.9 Wiring the DIO assembly ....................................................................................................................................66
6.5.10 Wiring the MC 2-2/SW3-3 assembly ...................................................................................................................67
6.5.11 Connecting the power supply..............................................................................................................................69
6.6 Checking functional reliability ........................................................................................................... 70
7 Commissioning................................................................................................................. 71
7.1 Performing tests................................................................................................................................ 71
7.1.1 Ground test .........................................................................................................................................................71
7.1.2 Performing a dielectric test..................................................................................................................................73
7.2 Setting the language......................................................................................................................... 75
7.3 Setting date and time........................................................................................................................ 76
7.4 Commissioning wizard...................................................................................................................... 76
7.5 Function tests ................................................................................................................................... 77
7.5.1 Checking measured values and status of digital inputs and outputs ..................................................................78
7.5.2 Testing a control function ....................................................................................................................................78
7.5.3 Checking parallel operation.................................................................................................................................79

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Maschinenfabrik Reinhausen GmbH 2019 54077638/07 EN TAPCON®
8 Operation........................................................................................................................... 84
8.1 Establishing connection to visualization ........................................................................................... 84
8.2 General............................................................................................................................................. 86
8.2.1 Activating/deactivating automatic launch of commissioning wizard ....................................................................86
8.2.2 Setting measured value display ..........................................................................................................................86
8.2.3 Remote behavior.................................................................................................................................................86
8.2.4 Accessing online help .........................................................................................................................................87
8.2.5 Activating/deactivating the USB interface ...........................................................................................................87
8.2.6 Set up automatic logout ......................................................................................................................................87
8.2.7 Activating/deactivating service user access........................................................................................................88
8.3 Configuring the network.................................................................................................................... 88
8.4 Control .............................................................................................................................................. 91
8.4.1 Setting the desired value.....................................................................................................................................91
8.4.2 Bandwidth .........................................................................................................................................................105
8.4.3 Delay time T1 ....................................................................................................................................................106
8.4.4 Delay time T2 ....................................................................................................................................................108
8.5 Winding selection............................................................................................................................ 110
8.5.1 Configuring automatic winding selection...........................................................................................................110
8.5.2 Manually selecting winding (optional) ...............................................................................................................112
8.5.3 Setting the monitoring of the unregulated winding ............................................................................................113
8.6 Transformer data ............................................................................................................................ 114
8.6.1 Setting transformer data....................................................................................................................................114
8.6.2 Circuit examples for voltage transformers and current transformers ................................................................117
8.7 Measurement.................................................................................................................................. 126
8.7.1 Setting UI measuring channels .........................................................................................................................126
8.7.2 Control variable .................................................................................................................................................126
8.7.3 Regulation mode ...............................................................................................................................................127
8.7.4 Setting the display for the power factor.............................................................................................................127
8.8 Control of the motor-drive unit ........................................................................................................ 128
8.8.1 Setting the switching pulse for controlling the motor-drive unit .........................................................................128
8.8.2 Setting motor runtime monitoring ......................................................................................................................130
8.8.3 Setting the switching direction...........................................................................................................................131
8.8.4 Setting switching direction monitoring...............................................................................................................131
8.9 Line drop compensation ................................................................................................................. 132
8.9.1 R&X compensation ...........................................................................................................................................133
8.9.2 Z compensation.................................................................................................................................................134

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Maschinenfabrik Reinhausen GmbH 201964077638/07 ENTAPCON®
8.10 Tap position capture ....................................................................................................................... 136
8.10.1 Digital tap position capture................................................................................................................................136
8.10.2 Analog tap position capture...............................................................................................................................136
8.11 Parallel operation (optional)............................................................................................................ 139
8.11.1 Parallel operation methods ...............................................................................................................................139
8.11.2 Configuring parallel operation ...........................................................................................................................141
8.11.3 TAPCON® 2xx retrofit.......................................................................................................................................144
8.11.4 Detecting parallel operation via group inputs (optional) ....................................................................................145
8.12 Monitoring functions........................................................................................................................ 145
8.12.1 Voltage monitoring ............................................................................................................................................145
8.12.2 Current monitoring ............................................................................................................................................148
8.12.3 Power monitoring ..............................................................................................................................................151
8.12.4 Power flow monitoring.......................................................................................................................................152
8.12.5 Tap position monitoring (optional).....................................................................................................................154
8.12.6 Bandwidth monitoring........................................................................................................................................155
8.12.7 Phase symmetry monitoring..............................................................................................................................157
8.12.8 Switching interval monitoring ............................................................................................................................159
8.13 Target-tap-position operation.......................................................................................................... 161
8.14 Measured values ............................................................................................................................ 161
8.14.1 Displaying current measured values .................................................................................................................161
8.14.2 Displaying measured value recorder (optional).................................................................................................162
8.14.3 Setting the average value interval.....................................................................................................................168
8.14.4 Displaying temperature curve (optional) ...........................................................................................................169
8.15 On-load tap-changer monitoring..................................................................................................... 170
8.15.1 Information about the on-load tap-changer .......................................................................................................170
8.15.2 Displaying tap-change operation statistics (optional)........................................................................................171
8.15.3 Motor Current Index (MCI) ................................................................................................................................172
8.15.4 Displaying information about contact wear (only OILTAP®).............................................................................176
8.16 Maintenance (optional) ................................................................................................................... 177
8.16.1 Setting operator interval for OLTC maintenance...............................................................................................178
8.16.2 Setting operator interval for transformer maintenance......................................................................................179
8.16.3 Undertaking and confirming maintenance.........................................................................................................180
8.16.4 Displaying maintenance overview.....................................................................................................................183
8.17 Configuring analog inputs and outputs (optional) ........................................................................... 183
8.18 Configuring digital inputs and outputs............................................................................................. 185

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Maschinenfabrik Reinhausen GmbH 2019 74077638/07 EN TAPCON®
8.19 Event management......................................................................................................................... 187
8.19.1 Displaying and acknowledging events ..............................................................................................................187
8.19.2 Configuring events ............................................................................................................................................188
8.19.3 Displaying event memory..................................................................................................................................189
8.20 SCADA ........................................................................................................................................... 190
8.20.1 Configuring IEC 61850 (optional)......................................................................................................................191
8.20.2 Displaying IEC 61850 log (optional)..................................................................................................................193
8.20.3 Configuring IEC 60870-5-101 (optional) ...........................................................................................................193
8.20.4 Configuring IEC 60870-5-103 (optional) ...........................................................................................................198
8.20.5 Configuring IEC 60870-5-104 (optional) ...........................................................................................................201
8.20.6 Configuring Modbus (optional) ..........................................................................................................................203
8.20.7 Configuring DNP3 (optional) .............................................................................................................................206
8.20.8 Configuring GOOSE (optional)..........................................................................................................................209
8.20.9 Configure data points (optional) ........................................................................................................................215
8.21 Configuring syslog .......................................................................................................................... 222
8.22 Time synchronization...................................................................................................................... 224
8.22.1 Activating time synchronization using SNTP.....................................................................................................225
8.22.2 Entering the time server address ......................................................................................................................225
8.22.3 Setting the time zone ........................................................................................................................................226
8.22.4 Setting synchronization interval ........................................................................................................................226
8.22.5 Automatic switchover between daylight saving time and standard time ...........................................................227
8.22.6 Setting the date and time manually...................................................................................................................227
8.23 User administration......................................................................................................................... 227
8.23.1 User roles..........................................................................................................................................................227
8.23.2 Changing password ..........................................................................................................................................229
8.23.3 Creating, editing and deleting users..................................................................................................................230
8.23.4 Setting access rights to parameters and events ...............................................................................................232
8.23.5 User authentication via RADIUS (optional) .......................................................................................................233
8.24 Information about device ................................................................................................................ 235
8.24.1 Hardware...........................................................................................................................................................235
8.24.2 Software ............................................................................................................................................................236
8.24.3 Parallel operation ..............................................................................................................................................236
8.24.4 Topology ...........................................................................................................................................................237
8.25 Import/export manager ................................................................................................................... 238
8.25.1 Exporting data ...................................................................................................................................................238
8.25.2 Importing data (software version 3.44 and later)...............................................................................................240

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Maschinenfabrik Reinhausen GmbH 201984077638/07 ENTAPCON®
8.26 Configuring media converter with managed switch ........................................................................ 241
8.26.1 Commissioning..................................................................................................................................................241
8.26.2 Configuration.....................................................................................................................................................243
8.27 Linking signals and events.............................................................................................................. 244
8.27.1 Linking functions ...............................................................................................................................................244
8.27.2 Linking digital outputs and control system messages .......................................................................................246
8.28 Setting screensaver........................................................................................................................ 248
8.29 TAPCON® Personal Logic Editor (TPLE)....................................................................................... 249
8.29.1 Function ............................................................................................................................................................249
8.29.2 Configuring TPLE..............................................................................................................................................263
9 Maintenance and care .................................................................................................... 267
10 Fault elimination ............................................................................................................. 268
10.1 General faults ................................................................................................................................. 268
10.2 No regulation in AUTO mode.......................................................................................................... 268
10.3 Unwanted on-load tap-change operation........................................................................................ 269
10.4 Human-machine interface............................................................................................................... 269
10.5 Incorrect measured values ............................................................................................................. 270
10.6 Parallel operation faults .................................................................................................................. 271
10.7 Tap position capture incorrect ........................................................................................................ 272
10.8 Assemblies ..................................................................................................................................... 272
10.9 Other faults ..................................................................................................................................... 273
11 Event messages ............................................................................................................. 274
12 Disposal........................................................................................................................... 281
13 Overview of parameters................................................................................................. 282
14 Technical data................................................................................................................. 293
14.1 Display elements ............................................................................................................................ 293
14.2 Voltage supply ................................................................................................................................ 293
14.3 Voltage measurement and current measurement .......................................................................... 294
14.4 Digital inputs and outputs ............................................................................................................... 295
14.5 Analog inputs and outputs .............................................................................................................. 297
14.6 CPU (central processing unit) I....................................................................................................... 298
14.7 System networking ......................................................................................................................... 300
14.8 Dimensions and weight................................................................................................................... 301

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Maschinenfabrik Reinhausen GmbH 2019 94077638/07 EN TAPCON®
14.9 Ambient conditions ......................................................................................................................... 302
14.10 Standards and directives ................................................................................................................ 303
Glossary .......................................................................................................................... 306
List of key words ............................................................................................................ 307

1 Introduction
Maschinenfabrik Reinhausen GmbH 201910 4077638/07 ENTAPCON®
1 Introduction
This technical file contains detailed descriptions on the safe and proper in-
stallation, connection, commissioning and monitoring of the product.
It also includes safety instructions and general information about the prod-
uct.
This technical file is intended solely for specially trained and authorized per-
sonnel.
1.1 Manufacturer
The product is manufactured by:
Maschinenfabrik Reinhausen GmbH
Falkensteinstraße 8
93059 Regensburg, Germany
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
Further information on the product and copies of this technical file are avail-
able from this address if required.
1.2 Completeness
This technical file is incomplete without the supporting documents.
The following documents are considered supporting documents:
▪ Connection diagrams
▪ Supplement (optional)
1.3 Safekeeping
Keep this technical file and all supporting documents ready at hand and ac-
cessible for future use at all times.
1.4 Notation conventions
This section contains an overview of the symbols and textual emphasis
used.
1.4.1 Hazard communication system
Warnings in this technical file are displayed as follows.