MTS Sensors Temposonics R Series User manual

All specifications are subject to change. Contact MTS for specifications and
engineering drawings that are critical to your application. Drawings contained
in this document are for reference only. Go to http://www.mtssensors.com for
the latest support documentation and related media.
Time-based Magnetostrictive position sensing principle
Movable position magnet
Magnetic field from
position magnet
Interaction of magnetic
fields causes waveguide to
generate a strain pulse
Magnetic field encompasses
entire waveguide - generated
by the interrogation pulse
Bias magnet
Strain-Pulse detector
Interrogation
Return wire
Waveguide
Benets of Magnetostriction
Temposonics linear-position sensors use the time-based
magnetostrictive position sensing principle developed by MTS. Within
the sensing element, a sonic-strain pulse is induced in a specially
designed magnetostrictive waveguide by the momentary interaction
of two magnetic fields. One field comes from a moveable permanent
magnet that passes along the outside of the sensor. The other field
comes from an “interrogation” current pulse applied along the
waveguide. The resulting strain pulse travels at sonic speed along the
waveguide and is detected at the head of the sensing element.
The position of the magnet is determined with high precision and
speed by accurately measuring the elapsed time between the applica-
tion of the interrogation pulse and the arrival of the resulting strain
pulse with a high-speed counter. The elapsed time measurement is
directly proportional to the position of the permanent magnet and is
an absolute value. Therefore, the sensor's output signal corresponds
to absolute position, instead of incremental, and never requires
recalibration or re-homing after a power loss. Absolute, non-contact
sensing eliminates wear, and guarantees the best durability and
output repeatability.
Temposonics
®
Magnetostrictive, Absolute, Non-contact
Linear-Position Sensors
R-Series Model RD4
Direct Position and Velocity Output
Data Sheet
SENS
O
RS
®
Document Part Number
551166 Revision A
FEATURES
R-Series Detached Electronics Sensor
Linear, Absolute Measurement
Non-Contact Sensing Technology
Linearity Deviation Less Than 0.02%
Repeatability Within 0.001%
Full Range of Outputs: Voltage, Current, SSI, CANbus,
DeviceNet, Probus, EtherCAT®and EtherNet/IP
Simultaneous Multi-Position and Velocity Measurements
LEDs For Sensor Status and Diagnostics
BENEFITS
Detached Sensor Electronics Provide for the Smallest R-Series
sensor
Head
Allows Isolating the Sensor Electronics From High
Temperatures, High Vibration / Shock, or Other Environmental
Extremes
APPLICATIONS
Clevis Mount Cylinders Having Minimal Space Available
High Temperatures or High Vibration / Shock Levels that
Require Remote Mounting of the Sensor Electronics
Space Limited Applications
TYPICAL INDUSTRIES
Fluid Power
Steel Mills
Material Handling and Packaging
Woodworking, Metalworking and Assembly Tools

MTS Sensors
R-Series Temposonics®Linear-Position Sensors - Model RD4 Flexible Housing Option
Product Data Sheet, Document Part No.: 551166, Revision A 04/10, 10/11 2
Product specifications
Product overview
The Temposonics RD4 position sensor provides an added degree of flexibility compared to the standard R-Series rod style sensor package.
The RD4 design utilizes a separate electronics housing and interconnection cable to allow installation of the sensor rod into small spaces.
By relocating the electronics, the head of the sensor rod is reduced to its minimal size. This makes the RD4 ideal for use with clevis mount
cylinders or any space limited cylinder application. Also, the RD4 sensor can be used for applications that require remote mounting of the
sensor electronics due to environmental factors, such as, high temperatures or high levels of shock and vibration.
The RD4 interconnection cable exits the head of the sensor rod and connects to the electronics housing. The electronics housing, along with its
mounting block, can be configured with either a side cable connection or a bottom cable connection. The side cable connection is
for use with threaded rod styles; 'M', 'T', 'C' and 'D'. These threaded rod styles provide for easy sensor installation into a standard
threaded port opening on the top of the cylinder end cap.
The bottom cable connection is for use with the pressure-fit rod style (i.e. style 'S'). The rod style 'S' requires an appropriately machined cavity
in the cylinder end cap to house the head of the sensor rod. Also, a hole going through the end cap is needed to channel the interconnection
cable to the electronics housing that mounts on the side of the end cap. Proper design and careful sensor installation is required to assure
the correct fit and o-ring sealing. MTS factory assistance is recommended when designing for the rod style 'S' in all new RD4 applications.
Output options
R-Series Model RD4
Product Overview, Output and Specifications
The R-Series Model RD4 sensor is available in voltage, current, SSI,
CANbus, DeviceNet, Profibus, EtherCAT®and EtherNet/IP outputs. Important specification note:
For R-Series model specific specifications, consult the individual data
sheets applicable to the sensor output(s) for your application.
Parameters Specifications
OUTPUT
Measured
output
variables:
Position, velocity, simultaneous multi-
position and velocity measurements.
(Measured output variables depend on the
complete sensor model used.)
Resolution: Output dependent
Update times: Output dependent
Linearity
deviation:
< ± 0.02% full stroke (minimum ± 50 μm)‡
‡For rod style 'S' the linearity deviation
can be higher in the first 30 mm (1.2 in.) of
stroke length.
Repeatability: < ± 0.001% full stroke (minimum ± 2.5 μm)
Hysteresis: < 4 μm, 2 μm typical
Outputs: Voltage, current, SSI, CANbus, DeviceNet,
Profibus, EtherCAT and EtherNet/IP
Measuring
range: 25 to 5080 mm (1 to 200 in.)
ELECTRONICS
Operating
voltage:
+24 Vdc nominal: -15% or +20%
Polarity protection: up to -30 Vdc
Over voltage protection: up to 36 Vdc
Current drain: Output dependent
Dielectric withstand voltage: 500 Vdc
(DC ground to machine ground)
ENVIRONMENTAL
Operating
conditions:
Operating temperature:
-40 °C (-40 °F) to +75 °C (+167 °F)
Relative humidity: 90% no condensation
Parameters Specifications
EMC test‡:Electromagnetic emission:
IEC/EN 50081-1
Electromagnetic susceptibility:
IEC/EN 50082-2
IEC/EN 61000-4-2/3/4/6, level 3/4
criterium A, CE qualified
‡Sensor rod and interconnection cable is
mounted inside a hydraulic housing or
metal housing.
Shock rating: 100 g (single hit)/
IEC standard 68-2-27 (survivability)
Vibration rating: 10 g/10 to 2000 Hz, IEC standard 68-2-6
(operational)
WIRING
Connection type: Connector or integral cable (output dependent)
ROD STYLE SENSOR (MODEL RD4)
Electronic head: Aluminum housing with diagnostic LED
display. (LEDs located beside connector/
cable exit)
Sealing: Sensor electronics: IP 67 (with profession-
ally mounted housing and connectors)
Sensor rod head with interconnection
cable: Threaded style (IP 65) and pressure
fit style (IP 30)
Sensor rod: 304L stainless steel
Operating
pressure:
350 bar static, 690 bar peak
(5000 psi, 10,000 psi peak)
Mounting: Any orientation. Threaded flange M18 x
1.5 or 3/4 - 16 UNF-3A or non-threaded
pressure fit
Typical mount-
ing torque: 45 N-m (33 ft. -Lbs.)
Magnet types: Ring magnet, open-ring magnet or magnet
float

MTS Sensors
R-Series Temposonics®Linear-Position Sensors - Model RD4 Flexible Housing Option
Product Data Sheet, Document Part No.: 551166, Revision A 04/10, 10/11
3
R-Series Model RD4 Sensors
Dimension References
Model RD4 sensor dimension references
R-SERIES RD4 SENSOR WITH SIDE CABLE ELECTRONICS CONNECTION AND ROD STYLE 'M' OR 'T'
Drawing is for reference only, contact applications engineering for tolerance specific information.
Beginning of stroke 'Null'
position
End of stroke 'Span' position
51 mm (2 in.)
Null zone
Stroke length
25 mm (1 in.) - 5080 mm (200 in.)
32 mm (1.26 in.) Rod Styles 'M' or 'T'
('M' = M18 x 1.5 threads)
('T' = ¾ in. - 16 UNF-3A threads)
Sensor rod 10 mm (0.39 in.) dia.
25 mm
(0.98 in.) Position magnet
O-Ring
Dead Zone
63.5 mm (2.5 in)
66 mm (2.6 in.) for
stroke lengths
> 4500 mm (177 in.)
36.5 mm (1.44 in.)
Electronics
Housing
(Top View)
24.7 mm (0.97 in.)
24.7 mm
(0.97 in.)
6.2 mm (0.24 in.) dia.
(Recommended screws M6 x 45 ISO4762)
7.7 mm (0.30 in.)
45 mm (1.8 in.)
70 mm (2.8 in.)§, 95 mm (3.7 in.)Δ
(Housing length references)
50 mm (2 in.)
§R-Series Analog (voltage/current), CANbus, and SSI
ΔMaximum for R-Series Profibus, EtherCAT and EtherNet/IP
54 mm (2.1 in.)
38 mm (1.5 in.)
49 mm (1.9 in.)
41 mm
(1.6 in.)
45 mm
(1.7 in.)
RD4 Sensor
with Side Cable
Electronics Connection
26.9 mm
(1.06 in.)
Figure 1. R-Series Model RD4 sensor with side cable electronics connection and rod style 'M' or 'T'
R-SERIES RD4 SENSOR WITH SIDE CABLE ELECTRONICS CONNECTION AND ROD STYLE 'C' OR 'D'
Drawing is for reference only, contact applications engineering for tolerance specific information.
Beginning of stroke 'Null'
position
End of stroke 'Span' position
51 mm (2 in.)
Null zone
Stroke length
25 mm (1 in.) - 5080 mm (200 in.)
32 mm (1.26 in.) Rod Styles 'C' or 'D'
('C' = M18 x 1.5 mm threads, 46 mm across hex flats)
('D' = ¾ in. - 16 UNF-3A threads, 1.75 in. across hex flats)
Sensor rod 10 mm (0.39 in.) dia.
25 mm
(0.98 in.)
Position magnet
O-Ring
Dead Zone
63.5 mm (2.5 in)
66 mm (2.6 in.) for
stroke lengths
> 4500 mm (177 in.)
36.5 mm (1.44 in.)
26.9 mm
(1.06 in.)
Figure 2. R-Series Model RD4 sensor with side cable electronics connection and rod style 'C' or 'D'

MTS Sensors
R-Series Temposonics®Linear-Position Sensors - Model RD4 Flexible Housing Option
Product Data Sheet, Document Part No.: 551166, Revision A 04/10, 10/11
R-Series Model RD4 Sensor
Dimension References
R-SERIES RD4 SENSOR WITH BOTTOM CABLE ELECTRONICS CONNECTION AND ROD STYLE 'S'
Drawing is for reference only, contact applications engineering for tolerance specific information.
Beginning of stroke 'Null'
position
End of stroke 'Span' position
21.4 mm
(0.84 in.)
Null zone
Stroke length
25 mm (1 in.) - 2540 mm (100 in.)
32 mm (1.26 in.) Rod Style 'S'Sensor rod 10 mm (0.39 in.) dia.
12.7 mm (0.50 in.)
Position magnet
Dead Zone
63.5 mm (2.5 in)
36.5 mm (1.44 in.)
Electronics
Housing
(Top View)
45 mm (1.8 in.)
70 mm (2.8 in.)§, 95 mm (3.7 in.)Δ
(Housing length references)
§R-Series Analog (voltage/current), CANbus and SSI outputs
ΔMaximum for R-Series Profibus, EtherCAT and EtherNet/IP outputs
38 mm
(1.5 in.)
49 mm (1.9 in.)
41 mm
(1.6 in.)
45 mm
(1.7 in.)
RD4 Sensor with
Bottom Cable
Electronics Connection
Electronics
Housing
(Bottom View)
24.7 mm (0.97 in.)
24.7 mm
(0.97 in.)
6.2 mm (0.24 in.) dia.
(Recommended screws M6 x 45 ISO4762)
7.7 mm (0.30 in.)
O-Ring
20 x 2.65 mm (0.787 x 0.104 in.) dia.
(Supplied with order)
14 mm
(0.6 in.)
Figure 3. R-Series Model RD4 sensor with bottom cable electronics connection and rod style 'S'
4

MTS Sensors
R-Series Temposonics®Linear-Position Sensors - Model RD4 Flexible Housing Option
Product Data Sheet, Document Part No.: 551166, Revision A 04/10, 10/11
R-Series Model RD4 Sensor
Standard Magnet Selections
Standard magnet selections (Model RD4)
POSITION MAGNET SELECTIONS (MAGNET MUST BE ORDERED SEPARATELY)
Drawings are for reference only, contact applications engineering for tolerance specific information.
Magnets must be ordered separately with Model RD4 position sensors. The standard ring magnet (part number 201542-2) is suitable for most
applications.
POSITION MAGNET SELECTIONS (Magnet must be ordered separately) (Drawing dimensions are for reference only)
Magnet and magnet dimensions Description Part number
Standard ring magnet
I.D.: 13.5 mm (0.53 in.)
O.D.: 33 mm (1.3 in.)
Thickness: 8 mm (0.3 in.)
Operating temperature:
- 40 °C to 100 °C
201542-2
Magnet spacer
(Non-ferrous, use with ring magnet
Part number: 201542-2)
I.D.: 14 mm (0.56 in.)
O.D.: 32 mm (1.25 in.)
Thickness: 3.2 mm (0.125 in.)
400633
Ring magnet
I.D.: 13.5 mm (0.53 in.)
O.D.: 25.4 mm (1 in.)
Thickness: 8 mm (0.3 in.)
Operating temperature:
- 40 °C to 100 °C
400533
Open-ring magnet, Style M
I.D.: 13.5 mm (0.53 in.)
O.D.: 33 mm (1.3 in.)
Thickness: 8 mm (0.3 in.)
Operating temperature:
- 40 °C to 100 °C
This magnet may influence the sensor
performance specifications for some
applications.
251416-2
MAGNET FLOAT SELECTION (Drawing dimensions are for reference only)
Magnet float
(Level sensing applications)
Specific gravity: 0.70 maximum
Pressure: 870 psi maximum
(This float is used with Model RH rod-style
sensors for hydraulic fluid or fresh water
applications only). Collar (part no.: 560777)
is recommended for end of stroke stops.
251447
4 Holes
Each 4.3 mm (0.17 in.) dia.
90° apart on
24 mm (0.94 in.) dia.
4 Holes
Each 4.3 mm (0.17 in.) dia.
90° apart on
24 mm (0.94 in.) dia.
21 mm
(0.81 in.)
25 mm
(0.97 in.)
14 mm
(0.55 in.)
2 Holes
Each 4.3 mm
(0.17 in.) dia. on
24 mm (0.94 in.) dia.
60°
14 mm (0.55 in.) Min. I.D.
51 mm (2 in.)
Spherical O.D.
3.4 mm (0.13 in.)
C
L
53 mm
(2.1 in.)
5

MTS Sensors
R-Series Temposonics®Linear-Position Sensors - Model RD4 Flexible Housing Option
Product Data Sheet, Document Part No.: 551166, Revision A 04/10, 10/11 6
Sensor cylinder installation for side cable connection and threaded rod styles
Cylinder Installation Note:
The position magnet requires minimum distances away from ferrous metals to allow proper sensor output. The minimum distance from
the front of the magnet to the cylinder end cap is 15 mm (0.6 in.). The minimum distance from the back of the magnet to the piston head
is 3.2 mm (0.125 in.). The non-ferrous spacer (part no.: 400633), provides this minimum distance when used along with the standard
ring magnet (part no.: 201542-2).
R-SERIES RD4 SENSOR CYLINDER INSTALLATION WITH SIDE CABLE CONNECTION AND ROD STYLES 'M' AND 'T'
Drawing is for reference only, contact applications engineering for tolerance specific information.
Temposonics®
R-Series
R
®
Wrench flat
0.00 mm
(0.00 in.)
26.9 mm
(1.06 in.)
Cylinder
end cap
Minimum 3.2 mm (0.125 in.)
26.9 mm
(1.06 in.)
Piston head
Ring magnet
Non-ferrous spacer
O-Ring
Figure 4. R-Series Model RD4 sensor installation using side cable connection and rod styles 'M' or 'T'
R-SERIES RD4 SENSOR CYLINDER INSTALLATION FOR SIDE CABLE CONNECTION AND ROD STYLES 'C' AND 'D'
Drawing is for reference only, contact applications engineering for tolerance specific information.
Temposonics
®
R-Series
R
®
Wrench flat
0.00 mm
(0.00 in.)
26.9 mm
(1.06 in.)
Cylinder end cap Minimum 3.2 mm (0.125 in.)
26.9 mm
(1.06 in.)
Piston head
Ring magnet
Non-ferrous spacer
O-Ring
Figure 5. R-Series Model RD4 sensor installation using side cable connection and rod styles 'C' and 'D'
R-Series Model RD4 Sensors
Installation and Mounting References

MTS Sensors
R-Series Temposonics®Linear-Position Sensors - Model RD4 Flexible Housing Option
Product Data Sheet, Document Part No.: 551166, Revision A 04/10, 10/117
R-Series Model RD4 Sensors
Installation and Mounting References
Sensor cylinder installation for bottom cable connection and pressure fit rod style
R-SERIES RD4 SENSOR CYLINDER INSTALLATION FOR BOTTOM CABLE CONNECTION AND PRESSURE FIT ROD STYLE 'S'
Drawing is for reference only, contact applications engineering for tolerance specific information.
Pressure fit rod style 'S' installation Notes:
1. The position magnet requires minimum distances away from ferrous metals to allow proper sensor output. When using rod style
'S' mounted inside a cylinder end cap, the minimum distance from the front of the magnet to the cylinder end cap is 21 mm (0.83 in.).
2. The minimum distance from the back of the magnet to the piston head is 3.2 mm (0.125 in.). The non-ferrous spacer (part no.:
400633), provides this minimum distance when used along with the standard ring magnet (part no.: 201542-2).
3. In the event that the position magnet is to be secured in the piston head by using a ferrous circlip, then an additional
non-ferrous spacer is recommended on the front side of the magnet (as shown below ‡).
Cylinder end cap mounting and pressure-fit rod style 'S' detail references
Drawings are for reference only, contact applications engineering for tolerance specific information.
Temposonics®
R-Series
R
®
21 mm (0.83 in.)
Ring magnet
Non-ferrous spacer
(if using a ferrous circlip)
Non-ferrous spacer
21 mm
(0.83 in.)
‡Min. 3.2 mm
(0.125 in.) for
optional
non-ferrous
spacer when
using a ferrous circlip
Position magnet
Non-ferrous
spacer
ferrous
circlip
Min.
3.2 mm
(0.125 in.)
75º
2.54 mm (0.100 in.)
32 mm (1.26 in.)
10 to 20 mm (0.39 to 0.79 in.) dia. bore
( For interconnection cable to the electronics housing)
20.32 mm (0.800 in.)
5 mm
(0.19 in.)
27 mm
H7 bore
75º
75º
L
C
Figure 7. Cylinder end cap mounting detail reference
22.9 mm
(0.90 in.)
7.1 mm (0.28 in.)
26.9 mm
(1.06 in.)
4.4 mm (0.17 in.)
44.7 mm
(1.76 in.)
5.8 mm
(0.23 in.)
4.8 mm (0.19 in.)
12.7 mm (0.50 in.)
14.7 mm
(0.58 in.)
5.8 mm
(0.23 in.)
10 mm
(0.39 in.)
45°
Detail A
Detail A
Figure 8. Pressure fit rod style 'S' details
Figure 6. R-Series Model RD4 sensor installation using bottom cable connection and pressure fit rod style 'S'

SENS
O
RS
®
MTS and Temposonics are registered trademarks of MTS Systems Corporation.
All other trademarks are the property of their respective owners.
Printed in USA. Copyright © 2011 MTS Systems Corporation. All Rights Reserved in all media.
Document Part Number: 551166, Revision A 04/10, 10/11
MTS Systems Corporation
Sensors Division
3001 Sheldon Drive
Cary, North Carolina
27513, USA
Tel.: [phone]
Fax: [phone]
[phone]
e-mail: [email protected]
http://www.mtssensors.com
MTS Sensor Technologie
GmbH & Co. KG
Auf dem Schüffel 9
D - 58513 Lüdenscheid, Germany
Tel.: [phone]
Fax: [phone]
e-mail: [email protected]
http://www.mtssensor.de
MTS Sensors Technology
Corporation
737 Aihara-cho, Machida-shi
Tokyo 194-0211, Japan
Tel.: [phone]
Fax: [phone]
e-mail: [email protected]
http://www.mtssensor.co.jp
SENSOR MODEL =RD4 1-3
RD4 =Model RD4 compact sensor with detatched electronics (Magnet must be ordered separately)
SENSOR ROD STYLE =4
M=Metric threaded rod style, M18 x 1.5 C=Metric threaded hex flange style, M18 x 1.5
T=US customary threaded rod style ¾ -16 in. D=US customary threaded hex flange style, ¾ -16 in.
S=Pressure fit style head
SENSOR ROD INTERCONNECTION CABLE =5-6
For side connection into the electronics housing (requires housing option 'S' for designator no. 7)
D1 =250 mm (9.8 in.), PUR jacket cable, hanging connector M16 male
D2 =400 mm (15.7 in.), PUR jacket cable, hanging connector M16 male
D3 =600 mm (23.6 in.), PUR jacket cable, hanging connector M16 male
For bottom connection into the electronics housing (requires housing option 'B' for designator no. 7)
R4 =170 mm (6.7 in.), PUR jacket cable with wires terminated into 2 flat connectors
R5 =230 mm (9.1 in.), PUR jacket cable with wires terminated into 2 flat connectors
R6 =350 mm (13.8 in.), PUR jacket cable with wires terminated into 2 flat connectors
SENSOR ELECTRONICS HOUSING STYLE =7
S=Side cable electronics connection
B=Bottom cable electronics connection
STROKE LENGTH = 8-12
— — — — M = Millimeters
(
Encode in 5 mm increments
)
— — — . — U= Inches and tenths (Encode in 0.1 in. increments)
OUTPUT CONNECTION TYPE (Connector and integral cable options are dependent on output type selected) =13-15
OUTPUT (16 UP TO 26) =16-26
Number designations (16 to 26) are dependent on the output type selected. To complete this ordering option, refer to the
applicable product specific R-Series output (Analog, SSI, CANbus, DeviceNet, Profibus, EtherCAT or EtherNet/IP) data sheet for
spec
ifi
c
n
u
m
be
r
des
i
g
n
at
i
o
n
s
INPUT VOLTAGE NOTE: number designation not required for input voltage (Standard 24 Vdc +20%, -15%) .
R-Series Model RD4 Sensors
Ordering Information
RD4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
To complete the sensor output model number, consult the specific ordering information page for the R-Series output you need.
(16 up to 26 depending on R-Series output)