MTS Sensors Temposonics Series User manual

Temposonics®
Magnetostrictive Linear Position Sensors
High Pressure Housing (HPH)
Operation Manual

High Pressure Housing
Operation Manual
I2 I
Safety Instructions
The sensor must only be used according to the Ex certificates listed
below. See product name plate for actual approvals.
To reduce risk of ignition in hazardous atmospheres, disconnect the
equipment from the supply circuit before opening. Keep assembley
tightly closed when in operation. For use according to UL-listing, con-
duit seals must be installed within 18" distance of the inclosure sensor
must be connected to a Class 2 power supply. The housing parts must
be kept as one unit.
They are not interchangeable with parts from similar housings. Only
tools applicable for use in explosive atmosphere must be used. When
mounting the rod in “ZONE 0” it is necessary to prevent any leakage
between “ZONE 0” and the surrounding environment. The sensor
house must be connected to an equipotential bonding system or an
earthing system.
PRECISION POSITION MEASUREMENT – HPH
This High Pressure Housing (HPH) is ATEX/IECEx as well as UL and
cUL approved for use in hazardous locations with Temposonics®
position sensors. The ATEX /IECEx, UL and cUL approvals cover flam-
mable gases, vapors, liquids and dust.
This housing is made to fit Temposonics®G-Series Analog + Start/Stop
Sensors and R-Series sensors with analog and digital outputs. Both
fixed cable and connector versions can be used. When using a standard
sensor in this housing you get a cost efficient solution for use in haz-
ardous locations which also allows easy sensor replacement. Several
design combinations are available to fit your application:
M18 or ¾"UNF mounting flange - M20 or ½" NPT cable gland thread -
top mounted or single/dual side-mounted. See combination chart. All
parts are made of 316L stainless steel. The housing is also available in
non-approved versions ensuring an outstanding protection to the sen-
sor when used in rigged applications with high humidity and agressive
gases.
TECHNICAL DATA
Explosion protection
ATEX, IECEx II 2G Ex db IIC T5 Gb Tamb −40°C to +75°C
II 2D Ex tb IIIC T100°C Db
ATEX: ExVeritas 16 ATEX 0192X
IECEx: IECEx EXV 16.0014X
In accordance with EN 60079-0, EN 60079-0, EN 60079-1, 60079-26 and EN 60079-31
Only with ATEX approved cable glands (Ex d)
Classication
Class 1, Devision 1, Groups A, B, C, and D hazardous areas, temperature class T5
Certied to re, electrical shock and explosion hazards according to UL no. 2PD0.
In accordance with UL 1203 standard.
Only with UL approved cable glands
Operating conditions
Operating temperature 1−40…+75 °C (−40…+167 °F)
Humidity 90 % relative humidity, no condensation
Ingress protection IP68 (only with IP68 approved cable gland)
Magnet movement velocity Any
Design/Material
Sensor rod Stainless steel 1.4404 (AISI 316L)
Cable gland threads M20×1.5 or ½" NPT
Stroke length 50…7500 mm
Mechanical mounting
Mounting ange M18×1.5 or ¾" - 16UNF - 3A
Mounting instructions Please consult the technical drawings and the operation manual (document no.: 551751)
Approved sensors
Temposonics® position sensors G-Series Analog+Digital
R-Series Probus
R-Series CANBUS
R-Series DeviceNet
R-Series V Analog
R-Series VSSI
1/ Tamb+ is limited to max Tamb+ of used sensor −10 ºC (−14 ºF)

High Pressure Housing
Operation Manual
I3 I
TECHNICAL DRAWING
Fig. 1: HPH housing
HPH housing
147…198 mm
(5.79…7.81 in.)
19.5 mm
(0.77 mm)
Ø 85 mm (3.35 in.)
Ø 71 mm (Ø 2.79 in.)
25 mm
(1 in.)
Stroke length
50…7500 mm
(2…295 in.)
Null zone
51 mm
(2 in.)
Ø 10 mm
(Ø 0.39 in.)
Dead zone
*64 mm
(*2.52 in.)
Zone 1 Zone 0
* Stroke length > 5000 mm (200 in.) = 66 mm (2.61 in.)
M5
Magnet
M18×1,5-6g
¾" 16 UNF-3A
Ø 64 mm
(Ø 2.52 in.)
Ø 85 mm
(Ø 3.45 in.)
Ø 69 mm
(Ø 2.72 in.)
86 mm
(3.41 in.)
25 mm
(1 in.)
Short top 158 mm / Long top 198 mm
(6.22 in / 7.81 in.)
Ø 64 mm
(Ø 2.52 in.)
Ø 85 mm
(3.45 in.)
Ø 69 mm
(Ø 7.72 in.)
86 mm
(3.41 in.)
25 mm
(1 in.)
Short top 147 mm / Long top 187 mm
(5.79 in / 7.36 in.)
56 mm
(2.21 in.)
M20 or
1/2" NPT
Top mounted cable gland Side mounted cable gland
M20 or
1/2" NPT
Controlling design dimensions are in millimeters and measurements in ( ) are in inches

High Pressure Housing
Operation Manual
I4 I
1.
Open the housing by turning the top counter clockwise.
When opening after a sensor is installed, it is very
important to completely loosen the cable gland in
order to protect the cable against twisting and physical
damage. The normal way is that the sensor and the HPH
housing are in one order and then MTS Sensors supply
the sensor mounted in the WPH housing. Go to step 7.
2.
To simplify the connection, the basic sensor can be
pulled out of the HPH housing after loosening the two or
three fastening screws, depending on the configuration.
3. Cable gland
3.1 Insert the cable through the gland
3.2 Insert the connector through the top.
3.4 Connect to the sensor and assemble the top and
bottom turning clockwise.
MOUNTING DISCRITPION

High Pressure Housing
Operation Manual
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3.5 Tighten firmly until the top and bottom flanges
come together.
3.6 Tighten gable gland according to the manufacturer’s
specifications.
4. Side mounted cable gland(s)
4.1 Enter the cable through the gland without tightening.
4.2
For cable sizes larger than 7mm or very rigid cables,
you may need to remove the outer insulation jacket
from inside the cable gland to the connector
4.3 Insert and fasten the sensor.

High Pressure Housing
Operation Manual
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4.4 Make the connections.
4.6
Assemble the top and bottom turning clockwise and
tighten firmly until top and bottom flanges come
together. (see fig. 11) Tighten the cable glands
according to manufacturer‘s specifications.
5. Mount the grounding cable.
6. Tighten the lock screw with min. 1.5 Nm torque.

High Pressure Housing
Operation Manual
I7 I
FREQUENTLY ORDERED ACCESSORIES – Additional options available in our Accessories Guide 551444
Position magnet Connector Cable
Ø 32.8
(Ø 1.29)
Ø 23.8
(Ø 0.94)
Ø 13.5
(Ø 0.53)
Ø 4.3
(Ø
0.17)
7.9
(0.31)
Ø 17.3 (Ø 0.68)
60.5
(2.38)
Ring magnet OD33
Part no. 201 542-2
M16 female connector (6 pin), straight
Part no. 370 423
PUR cable
Part no. 530 052
Material: PA ferrite GF20
Weight: Approx. 14 g
Surface pressure: Max. 40 N/mm2
Fastening torque for M4 screws: 1 Nm
Operating temperature:
−40…+105 °C (−40…+221 °F)
Material: Zinc nickel plated
Termination: Solder
Cable Ø: 6…8 mm (0.24…0.31 in.)
Operating temperature:
−40…+100 °C (−40…+212 °F)
Ingress protection: IP65/IP67
(correctly  tted)
Fastening torque: 0.6 Nm
Material: PUR jacket; orange
Features: Twisted pair, shielded,
highly  exible, halogen free, suitable
for drag chains, mostly oil &  ame
resistant
Cable Ø: 6.4 mm (0.25 in.)
Cross section: 3 × 2 × 0.25 mm2
Bending radius: 5 × D
( xed installation)
Operating temperature:
−30…+80 °C (−22…+176 °F)
Spanner tool Cable glands
Spanner tool
Part no. DIN 1018A AMF 80-90 mm
M20×1.5
Part no. CG-816679
M20×1.5
Part no. CG-816609
½" NPT ATEX/CSA US, 180 °C (356 °F)
Part no. 403 042
Type no. ADE1F-4
Material: Stainless steel
Cable-Ø: 4…8.5 mm (0.16…0.33 in.)
Type no. ADE1F-6
Material: Stainless steel
Cable-Ø: 8.5…16 mm (0.16…0.63 in.)
Type no. A3LF/16 1/2 NPT
Material: Nickel plated brass
Cable-Ø: 4…8.4 mm (0.16…0.33 in.)
HPH rotation adapters
For M18, M30×1.5
Part no. RTA-M18
For 3/4" UNF; 1 1/16"
Part no. RTA-3/4” UNF-2
For 3/4" UNF; 1 ¼"
Part no. 253 961

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MTS, Temposonics and Level Plus are registered trademarks of MTS Systems Corporation in the United States; MTS SENSORS and the MTS SENSORS logo are trademarks of MTS Systems Corporation within the
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graphics errors or omissions are unintentional and subject to correction. Visit www.mtssensors.com for the latest product information.
Document part number:
551751 Revision C (EN) 05/2021