MTS Sensors Temposonics User manual

Temposonics®
Magnetostrictive Linear Position Sensors
High Pressure Housing (HPH)
Operation Manual

High Pressure Housing
Operation Manual
I2 I
Safety Instructions
The sensor must only be used according to the Ex certificates listed
below. See product name plate for actual approvals.
To reduce risk of ignition in hazardous atmospheres, disconnect the
equipment from the supply circuit before opening. Keep assembley
tightly closed when in operation. For use according to UL-listing, con-
duit seals must be installed within 18" distance of the inclosure sensor
must be connected to a Class 2 power supply. The housing parts must
be kept as one unit.
They are not interchangeable with parts from similar housings. Only
tools applicable for use in explosive atmosphere must be used. When
mounting the rod in “ZONE 0” it is necessary to prevent any leakage
between “ZONE 0” and the surrounding environment. The sensor
house must be connected to an equipotential bonding system or an
earthing system.
PRECISION POSITION MEASUREMENT – HPH
This High Pressure Housing (HPH) is ATEX/IECEx as well as UL and
cUL approved for use in hazardous locations with Temposonics®
position sensors. The ATEX /IECEx, UL and cUL approvals cover flam-
mable gases, vapors, liquids and dust.
This housing is made to fit Temposonics®G-Series Analog + Start/Stop
Sensors and R-Series sensors with analog and digital outputs. Both
fixed cable and connector versions can be used. When using a standard
sensor in this housing you get a cost efficient solution for use in haz-
ardous locations which also allows easy sensor replacement. Several
design combinations are available to fit your application:
M18 or ¾"UNF mounting flange - M20 or ½" NPT cable gland thread -
top mounted or single/dual side-mounted. See combination chart. All
parts are made of 316L stainless steel. The housing is also available in
non-approved versions ensuring an outstanding protection to the sen-
sor when used in rigged applications with high humidity and agressive
gases.
TECHNICAL DATA
ATEX/IECEx II 2G Ex db IIC T5 Gb
II 2D Ex tb IIIC T100°C Db
-40°C ≤ Tamb ≤ +75°C
ATEX Certicate: ExVeritas 16 ATEX 0192X
IECEx certicate: IECEx EXV 16.0014X
Compliance with
EN IEC 60079-0, EN IEC 60079-1
EN IEC 60079-26, EN IEC 60079-31
UL/cUL Class 1, Division 1, Groups A, B, C, D
UL/cUL-Certicates:
USA: FTRV.E234045
Canada: FTRV7.E234045
In accordance with UL 1203 standard.
Material Stainless steel AISI 316L (1.4404)
Cable Gland Threads M20×1.5 (only with ATEX and IECEx approved cable glands (Ex db))
½" NPT (only with UL and cUL approved cable glands)
Ingress protection code IP68 (only with professionally assembled and IP68 approved cable gland)
Approved sensors G-Series Analog + Digital
R-Series Analog
R-Series Probus
R-Series CANbus
R-Series SSI
Max. power consumption:
U = 24 VDC, I = 150 mA, P = 3.6 W
Mounting ange M18×1.5 or ¾" - 16UNF - 3A
Pressure rating 350 bar
Peak Pressure 530 bar
Magnet type Ring magnets
Level measurement Float on request
Operating temperature −40…+75 ºC 1
1/ Tamb+ is limited to max Tamb+ of used sensor −10 ºC

High Pressure Housing
Operation Manual
I3 I
TECHNICAL DRAWING
All dimensions in mm
147…198 mm
(5.79…7.81 in.)
19.5 mm
(0.77 mm)
Ø 85 mm (3.35 in.)
Ø 71 mm (Ø 2.79 in.)
25 mm
(1 in.)
Stroke length
50…7500 mm
(2…295 in.)
Null zone
51 mm
(2 in.)
Ø 10 mm
(Ø 0.39 in.)
Dead zone
*64 mm
(*2.52 in.)
Zone 1 Zone 0
* Stroke length > 5000 mm (200 in.) = 66 mm (2.61 in.)
M5
Magnet
M18×1,5-6g
¾" 16 UNF-3A
Ø 64 mm
(Ø 2.52 in.)
Ø 85 mm
(Ø 3.45 in.)
Ø 69 mm
(Ø 2.72 in.)
86 mm
(3.41 in.)
25 mm
(1 in.)
Short top 158 mm / Long top 198 mm
(6.22 in / 7.81 in.)
Ø 64 mm
(Ø 2.52 in.)
Ø 85 mm
(3.45 in.)
Ø 69 mm
(Ø 7.72 in.)
86 mm
(3.41 in.)
25 mm
(1 in.)
Short top 147 mm / Long top 187 mm
(5.79 in / 7.36 in.)
56 mm
(2.21 in.)
M20 or
1/2" NPT
Top mounted cable gland Side mounted cable gland
M20 or
1/2" NPT

High Pressure Housing
Operation Manual
I4 I
1.
Open the housing by turning the top counter clockwise.
When opening after a sensor is installed, it is very im-
portant to completely loosen the cable gland in order to
protect the cable against twisting and physical damage.
The normal way is that the sensor and the HPH housing
are in one order and then MTS Sensors supply the sen-
sor mounted in the WPH housing. Go to step 7.
2. Remove rod or profile from the sensor.
Separate the plastic tube from the sensor.
3. Cable gland
3.1 Insert the cable through the gland
3.2 Insert the connector through the top.
3.3 Connect to the sensor and insert a bag of
Desiccant in the top.
MOUNTING DISCRITPION

High Pressure Housing
Operation Manual
I5 I
3.4 Assemble the top and bottom turning clockwise.
3.5 Tighten firmly until the top and bottom flanges
come together.
3.6 Tighten gable gland according to the manufacturer’s
specifications.
4. Side mounted cable gland(s)
4.1 Enter the cable through the gland without tightening.
4.2
For cable sizes larger than 7mm or very rigid cables,
you may need to remove the outer insulation jacket
from inside the cable gland to the connector

High Pressure Housing
Operation Manual
I6 I
4.3 Insert and fasten the sensor.
4.4 Make the connections.
4.5 Insert a bag of Desiccant in the top.
4.6
Assemble the top and bottom turning clockwise and
tighten firmly until top and bottom flanges come
together. (see fig. 11) Tighten the cable glands
according to manufacturer‘s specifications.
5. Mount the grounding cable.
6. Tighten the lock screw with min. 1.5 Nm torque.

High Pressure Housing
Operation Manual
I7 I
ACCESSORIES
See document “551 444” for further accessories.
Position magnet Cable glands ATEX
Ø 32.8
(Ø 1.29)
Ø 23.8
(Ø 0.94)
Ø 13.5
(Ø 0.53)
Ø 4.3
(Ø 0.17)
7.9
(0.31)
Ring magnet OD33
Part no. 201 542-2
M20 × 1,5
Part no. CG-816679
M20 × 1,5
Part no. CG-816609
½" NPT cable gland ATEX/CSA US,
180 °C; Part no. 403 042
Material: PA ferrite GF20
Weight: ca. 14 g
Operating temperature: −40…+100 °C
Surface pressure: max. 40 N/mm2
Fastening torque for M4 screws:
max. 1 Nm
Type no. ADE1F-4
Material: stainless steel
Cable Ø: 4…8,5 mm
Type no. ADE1F-6
Material: stainless steel
Cable Ø: 8.5…16 mm
Type no. A3LF/16 ½ NPT
Material: nickel plated brass
Cable Ø: 4…8.4 mm
Spanner tool
Part no. DIN 1018A AMF 80-90 mm
HPH rotation adapters
For M18, M30×1,5
Part no. RTA-M18
For ¾"UNF; 1 1/16
Part no. RTA-¾"UNF-2
For ¾"UNF; 1 ¼"
Part no. 253 961
Cable connectors
Ø 17.3
(Ø 0.68)
~ 60.5
(~ 2.38)
Female, straight, 6 pin
Part no. 370 423
Female, straight, 6 pin with
10 m PUR cable
Part no. MTS-A-370423-1000-530052
Housing: zinc nickel plated
Termination: solder
Contact insert: silver plated
Cable clamp: PG9
Cable Ø: 6…8 mm

UNITED STATES
MTS Systems Corporation
Sensors Division
Americas & APAC Region
3001 Sheldon Drive
Cary, N.C. 27513
Phone: [phone]
E-mail: [email protected]
GERMANY
MTS Sensor Technologie
GmbH & Co. KG
EMEA Region & India
Auf dem Schüffel 9
58513 Lüdenscheid
Phone: [phone]
E-mail: [email protected]
ITALY
Branch Offi ce
Phone: [phone]
E-mail: [email protected]
FRANCE
Branch Offi ce
Phone: [phone]
E-mail: [email protected]
UK
Branch Offi ce
Phone: [phone]
E-mail: [email protected]
SCANDINAVIA
Branch Offi ce
Phone: + 46 70 29 91 281
E-mail: [email protected]
CHINA
Branch Offi ce
Phone: [phone]
E-mail: [email protected]
JAPAN
Branch Offi ce
Phone: [phone]
E-mail: [email protected]
www.mtssensors.com
MTS, Temposonics and Level Plus are registered trademarks of MTS Systems Corporation in the United States; MTS SENSORS and the MTS SENSORS logo are trademarks of MTS Systems Corporation within the
United States. These trademarks may be protected in other countries. All other trademarks are the property of their respective owners. Copyright © 2019 MTS Systems Corporation. No license of any intellectual
property rights is granted. MTS reserves the right to change the information within this document, change product designs, or withdraw products from availability for purchase without notice. Typographic and
graphics errors or omissions are unintentional and subject to correction. Visit www.mtssensors.com for the latest product information.
Reg.-No. 003095-QM12
Document part number:
551751 Revision B (EN) 10/2019