Nautilus CORE HEALTH & FITNESS HDP6D User manual

OWNER’S
MANUAL
CORE HEALTH & FITNESS
HDP6D Dampened Platform

Page 1
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS................................................................................................................2
IMPORTANT LABEL LOCATIONS ........................................................................................................................4
PRODUCT SPECIFICATIONS ........................................................................................................................5
ASSEMBLY ........................................................................................................................6
TOOLS ................................................................... 6
PROCEDURE - BB2 PLATFORM................................................................... 6
PROCEDURE - SA ................................................................. 13
MAINTENANCE ......................................................................................................................17
SUPPORT & SERVICE ......................................................................................................................18

Page 2
Before using this product, it is essential to read the ENTIRE Owner’s Manual and ALL
installation instructions. The Owner’s Manual describes equipment setup and instructs
members on how to use correctly and safely.
Read all warnings posted on the machine.
Health related injuries may result from incorrect or excessive use of exercise equipment.
Core Health & Fitness strongly recommends you to encourage your members to discuss their
health program or fitness regimen with a health care professional, especially if you or they
have not exercised for several years, are over 35, or have known health conditions.
WARNING!
IMPORTANT SAFETY INSTRUCTIONS
WARNING - to reduce the risk of injury to
person:
24 in (0.6 m)
Fig. 1
1. Assemble and operate the machine on a solid
level surface. Position the machine with a
minimum of 24 inches (0.6 meters) of clearance
on each side to allow for ease of mounting and
dismounting.
The actual area for access and passage shall be
the responsibility of the facility and should take
into account this training envelope, Americans
with Disabilities Act Accessibility Guidelines
(ADAAG) requirements and any required local
codes or regulations (www.access-board.gov/
ada).
2. This equipment is designed for use in a
commercial gymnasium or health club. To ensure
the proper use of the equipment in a safe manner,
all users of the equipment should read this
manual before using the machine. This machine
should be made a part of your club training
program in order that the equipment is used by
your members in a safe manner as intended. In
addition to instructing the club members in the
proper use of the equipment, the club member
should obtain a complete physical examination
form their health care provider before beginning
any exercise program.
3. This machine is not intended to be used by
children. It is not intended to be used by persons
with reduced physical, sensory, or mental
capabilities or lack of experience and knowledge,
unless given instruction and under the personal
supervision concerning use of the machine by a
person responsible for their safety. Do not leave
children unsupervised around the machine.
4. The safety and integrity of this machine can only
be maintained when the equipment is regularly
examined for damage and wear and repaired.
It is the sole responsibility of the owner of this
equipment to ensure that regular maintenance
is performed. Worn or damaged parts must be
replaced immediately or the equipment removed
from service until the repair is made.

Page 3
5. All equipment MUST be secured (bolted and
tightened) to a solid, level surface, using all of
the anchoring holes provided, to stabilize and
eliminate rocking or tipping over. Shim any
mounting surface that does not rest thoroughly
on the floor using flat washers, DO NOT force the
foot to contact the ground with anchors.
Fasteners must have a minimum of 500 lbs.
tensile capacity, be a bolt of grade 2 or better
and be installed per the bolt manufacturer’s
specifications.
WARNING: Due to the wide variety of flooring
on which equipment may be anchored or installed
and differences in applicable local building codes,
Core Health & Fitness is not responsible for any
damage to the flooring that may result due to
anchoring or installing equipment to the floor and
for compliance with local building codes. Only
licensed contractors or certified installers should
be used to insure proper anchoring, installation,
and compliance with local building code.
6. Do not exceed the maximum allowable user
weight limit of:
• 350 lbs. (160 kg.)
7. It is the purchaser’s sole responsibility to properly
instruct its end users and supervising personnel
as to the proper operating procedures of all
equipment.
8. Caution: unit is heavy and requires two people
for assembly.
SAVE THESE INSTRUCTIONS

Page 4
This page shows examples of the warning labels and communication stickers placed on the equipment as part of the manufacturing process. It is critical that own-
ers maintain the integrity and placement of these stickers. If you find any stickers missing or damaged the replacement numbers are shown on the support site.
See Support and Service to order replacements. NOTE: STICKERS AND LABELS ARE NOT SHOWN TO SCALE
N12-7051
IMPORTANT LABEL LOCATIONS
Fig. 2

Page 5
Fig. 3
HDP6D-BB2 HDP6D Dampened Platform
Overall Weight1Lifting Area Width Length Height Max User Weight
825 lbs
375 kg
76.1 x 95 x 4 in
193.3 x 241.3 x 10.2 cm
95 in
241 cm
140 in
356 cm
4 in
10 cm
350 lbs
160 kg
Fig. 4
HDP6D-BB2-SA HDP6D Dampened Platform Stand-Alone
Overall Weight2Lifting Area Width Length Height Max User Weight
642 lbs
292 kg
76.1 x 95 x 4 in
193.3 x 241.3 x 10.2 cm
95 in
241 cm
77 in
196 cm
4 in
10 cm
350 lbs
160 kg
1 Shipping Weight (Boxed): 825 lbs (375 kg)
2 Shipping Weight (Boxed): 716 lbs (325 kg)
PRODUCT SPECIFICATIONS

Page 6
TOOLS
Required Tools (Assembly Only):
• Metric Allen Key Set
• Metric Open-Ended Wrench Set
• Large Adjustable Crescent Wrench
PROCEDURE - BB2 PLATFORM
1. Install the trim tension
rod into the rear of the
top dampening platform.
Fig. 5
2. Move the platform
assembly built in Step 1
into position in the rack.
Fig. 6
3. Use a 5/8” open-ended wrench to secure
the platform assembly to the rack using
two (2) pieces each of the 7/16” flat
washer and 7/16” x 7½” bolt.
5/8"
Fig. 7
ASSEMBLY

Page 7
4. Slide the center platform into position
up against the top platform assembly
- ensure that the tension rod properly
engages with the barrel nut on the
underside of the platform.
Fig. 8
5. Use an 11/16” open-ended wrench to
turn the trim tension rod to secure the top
and center platforms together.
11/16"
Fig. 9
6. Use a 3/4” open-ended wrench and 5/16”
allen key to secure the rear platform brace
to the rack using two (2) pieces each of
the ½” x 1½’’ button head cap screw and
½” nylock nut, and four (4) pieces of the
½” flat washer.
3/4"
5/16"
Fig. 10

Page 8
7. Install the spotter platform onto the rack.
Fig. 11
8. Secure the spotter platform to the rack
using two (2) 5/16 black pine tree clips,
then finish securing the platform using a
T10 TORX screwdriver and four (4) 5/16”
1/4-20 x 3/4 pan head screw.
T10 TORX
Fig. 12
9. Ensure that an end plug is inserted into
the inside end of the back left and right
weldment tubes.
Fig. 13

Page 9
10. Use an 18mm open-ended wrench
to secure the back left and back right
weldment tubes to the rack using two (2)
pieces each of the M12 washer and M12
x 65mm bolt.
18mm
Fig. 14
11. Use an 8mm allen key to secure two (2)
nut plates to the inside of the front sleeve
using four (4) pieces each of the M12 flat
washer and M12 x 30mm button head
cap screw - DO NOT FULLY TIGHTEN.
8mm
Fig. 15
12. Slide a front weldment tube into each side
of the sleeve assembly built in Step 11.
Fig. 16

Page 10
13. Use an 8mm allen key to fully tighten the
hardware from Step 11 to secure the front
weldment tubes into the front sleeve.
8mm
Fig. 17
14. Use a 5/8” open-ended wrench to secure
the front tube weldment assembly built
in Step 13 to the center platform using
one (1) piece each of the M12 flat washer,
7/16” washer, and 7/16” x 5½” bolt.
5/8"
Fig. 18
15. Use an 8mm allen key to secure a nut
plate to the inside of the corner sleeve
using two (2) pieces each of the M12 flat
washer and M12 x 30mm button head
cap screw - DO NOT FULLY TIGHTEN.
16. Repeat Step 15 three additional times
to build a total of four corner sleeve
assemblies. x4
8mm
Fig. 19

Page 11
17. Install a corner sleeve onto each end of
a side tube weldment then use an 8mm
allen key to tighten the hardware from
Steps 15+16.
18. Repeat Step 17 to build a total of two side
tube with corner sleeves assemblies.
x2
8mm
Fig. 20
19. Use an 8mm allen key to secure a nut
plate to the inside of the corner sleeves
located on the ends of the side tube
assemblies built in Step 17+18 using two
(2) pieces each of the M12 flat washer
and M12 x 30mm button head cap screw
- DO NOT FULLY TIGHTEN.
20. Repeat Step 19 for the other side tube
assembly built during Step 18. x2
8mm
Fig. 21
21. Install the side tube assemblies onto the
front and back tube weldments.
Fig. 22

Page 12
Fig. 23 Fig. 24
22. Install the six (6) polyurethane rebond
foam pads into the platform frame.
23. Install the six (6) middle pads onto the top of the
rebond foam pads.
24. Install the rubber mat wings, textured side
up, onto the top of the middle pads.
Fig. 25
25. Use an 8mm allen key to fully tighten the
hardware from Steps 19+20.
26. Assembly is Complete.
x4
8mm
Fig. 26

Page 13
PROCEDURE - SA
1. Use an 8mm allen key to secure two (2) nut
plates to each corner sleeve using four (4)
pieces each of the M12 flat washer and M12
x 30mm button head cap screw - DO NOT
FULLY TIGHTEN.
2. Repeat Step 1 to build a total of four (4)
corner sleeve assemblies.
x4
Fig. 27
3. Install a corner sleeve assembly built in Steps
1+2 onto one end of each of the front tube
weldments, then use an 8mm allen key to
tighten the hardware to secure the corner
sleeve to the front tube weldments.
4. Repeat Step 3 to build a total of four (4)corner
sleeve assemblies attached to front tube
weldments.
x2
Fig. 28
5. Use an 8mm allen key to secure two (2) nut
plates to each front sleeve using four (4)
pieces each of the M12 flat washer and M12
x 30mm button head cap screw - DO NOT
FULLY TIGHTEN.
6. Repeat Step 5 to build a total of two (2) front
sleeve assemblies.
x2
Fig. 29

Page 14
7. Install two of the assemblies built in Steps
3+4 into a front sleeve built in Step 5.
8. Use an 8mm allen key to tighten the hardware
to secure the assemblies to the front sleeve.
9. Repeat Steps 7+8 to build a total of two (2) of
these assemblies.
x2
Fig. 30
10. Use a 5/8” open-ended wrench to secure one
of the front tube assemblies to the bamboo
platform using one (1) piece each of the 7/16”
flat washer and 7/16” x 5 1/2” bolt.
Fig. 31
11. Slide a side tube into each corner sleeve,
then use an 8mm allen key to tighten the
hardware to secure the side tubes to the
corner sleeves.
Fig. 32

Page 15
12. Slide the second front tube assembly built in
Steps 7-9 onto the ends of the side tubes -
DO NOT FULLY TIGHTEN.
Fig. 33
13. Install the six (6) polyurethane rebond foam
pads into the platform frame.
Fig. 34
14. Install the six (6) middle pads onto the top of
the rebond foam pads.
Fig. 35

Page 16
15. Install the rubber mat wings, textured side up,
onto the top of the middle pads.
Fig. 36
16. Use a 5/8” open-ended wrench to secure
the front tube assembly from Step 12 to the
bamboo platform using one (1) piece each of
the 7/16” flat washer and 7/16” x 5 1/2” bolt.
17. Tighten the hardware from Step 12 using an
8mm allen key.
18. Assembly is complete.
Fig. 37

Page 17
MAINTAIN ALL EQUIPMENT: Preventative maintenance is the key to smooth operating equipment as well
as keeping the product in safe operating condition. Failure to conduct preventative maintenance by the owner
may cause the product to operate in an unsafe manner. Equipment needs to be inspected and maintained at
regular intervals per the preventative maintenance schedule provided in this manual.
The safety and integrity of this machine can only be maintained when the equipment is regularly examined for
damage and wear and repaired. It is the sole responsibility of the owner of this equipment to ensure that regular
maintenance is performed. Worn or damaged parts must be replaced immediately or the equipment removed
from service until the repair is made.
Daily Weekly Monthly Bi-Annually
Inspect
Fasteners X
Labels X
Frame X
General Maintenance
Rotate Dampening Pads X
Cleaning
Frame X
Inspection
Visual inspection of your units will insure a safe environment for your clients and alert you to any issues that
may require maintenance prior to equipment failure. Proper, timely visual inspection is a critical component to
the long term care of your product.
• Fasteners, hardware and attachments should be checked monthly for looseness. Tighten as required
using appropriate tools.
• Handgrips should be checked for wear or damage monthly and replaced as needed.
• Main frame should be inspected every six months for signs of unusual wear, corrosion or structural
integrity issues.
DAMPENING PADS
When pads are rotated, they should be turned 90 degrees to ensure even wear on all of the pad surfaces
IMPORTANT NOTE: Failure to rotate platform pads every six months will void warranty. Use of steel weight
plates will void warranty.
MAINTENANCE

Page 18
SUPPORT & SERVICE
For Technical Support, Service, Parts Orders or any Customer Service needs, please contact us direct by phone,
email, or through our 24 hour support site:
To help us support you, please provide the following information when requesting assistance with your equipment:
Facility Name & Address Product Serial Number Description of Issue
Our goal is to provide fast, reliable support to all your product support requests. We strive to answer all support
requests under an average hold time of 3 minutes, all support emails within 1 business day and all field service
requests within 48 hours.
PREVENTATIVE MAINTENANCE
Protect your product & assure it always runs like new with a Core Advantage Preventative Maintenance or Extended
Warranty Package. Contact your service manager for more information: [email protected]
To request access visit:
SUPPORT.COREHANDF.COM
• General Inquiries
• Warranty Registration
• Preventative Maintenance
• Service Requests
• Parts Orders
• Automated partner payment
• Product technical library
• Transparency on service performance
• Real time communication
OFFERS 24-HOUR SELF SERVICE ACCESS TO:
Core Connect is your portal to all things service! Whether you need to
order parts or register your warranty, Core Connect is the most effective
way to get what you need fast and keep your facility operating smoothly.
CORE CONNECT
GLOBAL SUPPORT CENTER
4400 NE 77th Avenue, Suite 300 Vancouver, WA 98662
Tel: [phone] • [phone] • [email protected]
Warranty information: https://corehandf.com/warranty

© 2020 CORE HEALTH & FITNESS LLC PART NUMBER 19-7997, REV A
All rights reserved. Star Trac, the Star Trac logo and StairMaster are registered trademarks of Core Health & Fitness, LLC. Schwinn and Nautilus are registered
trademarks of Nautilus Inc. used under license to Core Health & Fitness LLC. Throwdown is a registered trademark of Throwdown Industries, LLC.