New Holland Powerstar 90 User manual

ORIGINAL INSTRUCTIONS
OPERATOR’S MANUAL
Powerstar™ 90
Powerstar™ 100
Powerstar™ 110
Powerstar™ 120
Tractor
PIN ELRT5100PJLE50082 and above
Part number 51594050
3rd edition English
April 2019
Replaces part number 51484887

Contents
1GENERALINFORMATION
NotetotheOwner..........................................................................1-1
Intendeduse................................................................................1-3
Electro-MagneticCompatability(EMC).....................................................1-5
Manualscopeandrequiredtraininglevel..................................................1-6
Metricandimperialunitsabbreviations.....................................................1-8
Identicationplates........................................................................1-10
Operator'smanualstorageonthemachine...............................................1-15
Machineorientation........................................................................1-16
Selectivecatalyticreduction(SCR)system...............................................1-17
2SAFETYINFORMATION
Safetyrulesandsignalworddenitions....................................................2-1
Safetyrules-Generalinformation.........................................................2-2
Safetyrules–Maintenance................................................................2-2
Safetyrules-Wheelsandtires............................................................2-3
Safetyrules–Explosionsandres........................................................2-4
Safetyrules-Fireextinguisher............................................................2-4
Safetyrules–Battery......................................................................2-5
Safetyrules-Instructorseat...............................................................2-5
Safetyrules-Passengerseat.............................................................2-5
Safetyrules–Operatorpresencesystem.................................................2-6
Safetyrules-PowerTake-Off(PTO)......................................................2-6
Safetyrules-Reectorsandwarninglights...............................................2-6
Safetyrules-Seatbelts...................................................................2-6
Safetyrules-Operatorprotectivestructure...............................................2-6
Safetyrules-HVACsystem...............................................................2-8
Safetyrules-PersonalProtectiveEquipment(PPE)......................................2-9
Safetyrules-"Donotuse"sign............................................................2-9
Safetyrules-Hazardouschemicals.......................................................2-9
Safetyrules-Nearutilities.................................................................2-9
Safetyrules-Intheeventofelectricalstorms............................................2-10
Safetyrules–Mountinganddismountingthemachine...................................2-10
Safetyrules-Liftingandoverheadloads.................................................2-10
Safetyrules-Frontendloader...........................................................2-11
Ecologyandtheenvironment.............................................................2-12
Towingthetractorforrecovery............................................................2-13
Tractorjackingpoints......................................................................2-14
Burnprevention............................................................................2-15
Emergencyescapefromcab..............................................................2-16
Wheelchocks..............................................................................2-17
Safetysigns...............................................................................2-18

3CONTROLSANDINSTRUMENTS
Accesstooperator'splatform
Mountinganddismounting.............................................................3-1
Externalrearviewmirrors..............................................................3-2
Gettingtoknowtheinternalpartsofthecab...........................................3-3
Clockadjustment.......................................................................3-6
Operator'sseat
Mechanicalsuspensionseat...........................................................3-7
Airseat.................................................................................3-8
Airsuspensionseatdeluxe.............................................................3-9
Seatbelt...............................................................................3-11
Instructionalseat
Instructionalseat-Localizationoverview.............................................3-12
Forwardcontrols
Instrumentpanel.......................................................................3-12
Selectivecatalyticreduction(SCR)system...........................................3-18
Frontcontrols..........................................................................3-28
Left-handsidecontrols
Leftsideconsole......................................................................3-33
Handbrakelever-Operating(ifequipped)...........................................3-34
Right-handsidecontrols
Parklock...............................................................................3-35
Heating,ventilationorair-conditioningcontrol........................................3-36
Handthrottle...........................................................................3-37
Right-handconsole....................................................................3-38
Rightsidepostcontrols................................................................3-41
Exteriorcontrols
Rearfendercontrols...................................................................3-43
Hydrauliclift...........................................................................3-44
Trailersocketelectrical................................................................3-45
Display
Performancewindows.................................................................3-46
Programmingtractorfunctions........................................................3-50
Calibratingtoolwidth..................................................................3-51
Activating/deactivatingbuzzer.........................................................3-52
Adjustingthedashboard/displaybrightness...........................................3-53
Calibratingspeed......................................................................3-55
Programmingmaintenancework......................................................3-57

Settingunitsofmeasurement.........................................................3-59
Warningandadvisorysymbols
Displaywarningsoverview............................................................3-60
4OPERATINGINSTRUCTIONS
Commissioningtheunit
Basicoperatingsafetyrules............................................................4-1
Fuelsupply.............................................................................4-2
FillingtheDieselExhaustFluid(DEF)/AdBlue®tank..................................4-3
Startingtheunit
Startingtheengine.....................................................................4-4
Stoppingtheunit
Stoppingtheengine....................................................................4-5
Movingtheunit
Machinemovementstart-up............................................................4-7
Lowidlespeedmanagement...........................................................4-8
Installationofthefrontloader...........................................................4-9
Removingtheloader..................................................................4-10
Installingthebucket...................................................................4-11
Removingthebucket..................................................................4-13
5TRANSPORTOPERATIONS
Roadtransport
Transportingthemachine..............................................................5-1
Roadtransportofthetractorwithloaderinstalled......................................5-2
Safetransportspeed...................................................................5-3
Recoverytransport
Recoveryandtowing...................................................................5-4
Towingthetractor.......................................................................5-5
6WORKINGOPERATIONS
Generalinformation
Constantenginespeed.................................................................6-1
Mechanicaldifferentiallock.............................................................6-2
RollOverProtectionStructure(ROPS)removable....................................6-3
DriveTransmissionoperation.............................................................6-5

Rearremotecontrolvalves
Safetyrules.........................................................................6-8
Rearremotecontrolvalves.........................................................6-8
Single/doubleactionhydraulicvalves.............................................6-11
Hydraulicoillevelwhenusingremotehydraulicequipment.......................6-12
Mid-mountcontrolvalve
Joystick............................................................................6-13
RearPowerTake-Off(PTO)
Safetyrules........................................................................6-16
General............................................................................6-17
ChangingthePowerTake-Off(PTO)shaft........................................6-18
AttachingPower-TakeOff(PTO)drivenequipment..............................6-20
Mechanicallycontrolledpowertake-off-indipendentoperatedmanual..........6-21
Electrohydraulicallycontrolledpowertake-off-Independentoperatedwithelectrohy-
drauliccontrol.....................................................................6-23
Powertake-offspeeds.............................................................6-25
Stationarypowertakeoffoperationswitch........................................6-26
Rearhydrauliclift
Safetyrules........................................................................6-27
Rearhydraulicliftwithmechanicalcontrol........................................6-27
Lift-O-Matic®control-Operating..................................................6-29
OperatingInstructions.............................................................6-31
Hydraulicliftexternalcontrols.....................................................6-34
Towbar
Generalsafetyrules...............................................................6-36
Swingingdrawbar.................................................................6-36
Treadandfendersettings
Adjustmentofthefronttracks.....................................................6-37
Disc-to-rimcouplingforfront4WDtires...........................................6-39
Adjustementofthedynamicfrontmudguards.....................................6-40
Fronttracksdiagram..............................................................6-42
Reartracksdiagram...............................................................6-45
Adjustmentofthesteeringangles.................................................6-46
Rearthree-pointhitch
Three-pointlinkagedimensions...................................................6-47
Three-pointhitchadjustments.....................................................6-48
Rearthree-pointhitch-Operating—Conguringthetractorwhentowingatrailerwith
singleormultipleaxles............................................................6-50

Tiresandwheels
Wheelsandtires...................................................................6-51
Tiredimensions....................................................................6-55
Ballasting
Safetyrules........................................................................6-57
Ballasting..........................................................................6-57
Frontballastweight................................................................6-58
RearBallast.......................................................................6-59
Liquidballast......................................................................6-60
Powersockets
Powersockets.....................................................................6-63
Four-WheelDrive(4WD)
Four-wheeldrivewithelectro-hydrauliccontrol....................................6-65
Frontloader
Machinestability...................................................................6-65
Recommendationsforworkinginsafety..........................................6-66
Bucketlevelindicatorrodinstallation..............................................6-67
Loaderoperations.................................................................6-67
7MAINTENANCE
Generalinformation
Emissionsoverview....................................................................7-1
Generalsafetybeforeyouservice......................................................7-4
Introduction.............................................................................7-6
Dealerserviceandparts...............................................................7-6
Bodymaintenance......................................................................7-6
Openingthehood......................................................................7-8
OrganicAcidTechnology(OAT)coolant................................................7-9
SelectiveCatalyticReduction(SCR)exhausttreatment-Basicinstructions.........7-10
Generalspecication-Dieselfuel....................................................7-12
Generalspecication-Biodieselfuels................................................7-13
Frontendloadermaintenance........................................................7-15
Engineoil.............................................................................7-16
Consumables..........................................................................7-17
Capacities.............................................................................7-18
Maintenanceplanning
Maintenancechart.....................................................................7-19
Asrequired
Radiator-Check–Fluidlevel........................................................7-22
Windshieldwasheruidreservoir-Filling.............................................7-22

Airconditioning-Check...............................................................7-23
Handbrakelever-Check(Iftted)...................................................7-23
Radiator-Cleaning....................................................................7-24
Brakepedals-Check..................................................................7-24
Hydraulicsteeringline-Check........................................................7-25
Externallighting-Check..............................................................7-25
Wheels-Check........................................................................7-25
Masterclutchreleasecontrol-Check.................................................7-26
Fueltank-Cleaning-Fillernecklter................................................7-26
DieselExhaustFluid(DEF)/AdBlue®/ARLAtank-Cleaning-Fillernecklter.......7-27
Atwarningmessagedisplay
Aircleaner-Cleaning.................................................................7-28
Brakeuidreservoir-Filling...........................................................7-29
Fuellters-Drainuid................................................................7-29
Engine-Replace-Oilandlter......................................................7-30
DieselExhaustFluid(DEF)/AdBlue®/ARLAtank-Changeuid......................7-30
Every10hoursordaily
Engine-Check-Oillevel.............................................................7-31
Frontloaderandbucket-Grease.....................................................7-31
Aftertherst50hoursofoperation
Maintenance-Tighten.................................................................7-32
Maintenance-Check..................................................................7-32
Maintenance-Replace................................................................7-32
Maintenance-Cleaning...............................................................7-33
Maintenance-Test....................................................................7-33
Maintenance-Grease.................................................................7-33
Every50hours
Steeringcylinder-Grease–(2RM)...................................................7-34
Frontaxle-Grease-Pivot(2RM)....................................................7-34
Steeringknuckle-Grease–(2RM)...................................................7-34
Four-WheelDrive(4WD)axle-Grease...............................................7-35
Rearthree-pointhitch-Grease.......................................................7-35
Rearhitch-Grease–Mechanicallift.................................................7-35
SelectiveCatalyticReduction(SCR)exhausttreatment-CleaningSystemcoverairducts
........................................................................................7-36
SelectiveCatalyticReduction(SCR)muferandcatalyst-Cleaning.................7-37
Every100hours
Air-conditioningcondenser-Cleaning................................................7-40
Transmissioncooler-Cleaning........................................................7-40
Aftercooler-Cleaning.................................................................7-41
Cabairlters-Cleaning...............................................................7-41
Cabairlters-Cleaning-RecirculationFilters.......................................7-42

Accessorybelt-Check-Alternatorbelt..............................................7-42
Compressordrivebelt-Check-Airconditionerbelt.................................7-42
Frontloaderandbucket-Check–boltsandnuts....................................7-43
Every300hours
Liftoillters-Replace.................................................................7-45
Transmissionoillter-Replace-Auxiliaryservices..................................7-45
Aircleaner-Cleaning.................................................................7-45
Oildipstick-CheckOillevel..........................................................7-46
Transmissiondrivehousing-Check-OilLevel......................................7-47
Four-WheelDrive(4WD)axle-Check................................................7-47
Finaldrive-Check....................................................................7-47
Steeringknuckleandkingpin-Grease–(4WD).....................................7-48
Every600hours
Engine-Replace-Oilandlter......................................................7-49
Fuellters-Replace..................................................................7-51
Wheels-Tighten......................................................................7-53
DieselExhaustFluid(DEF)/AdBlue®/ARLAlters-Cleaning-Inlinelter..........7-54
DieselExhaustFluid(DEF)/AdBlue®/ARLAlters-Replace-Inlinelter...........7-54
Drivingwheelshaft-Grease-Bearing...............................................7-54
Every1200hoursorannually
Cabairlters-Replace...............................................................7-55
Cabairlters-Replace-RecirculationFilters........................................7-55
Aircleaner-Replace..................................................................7-55
Fueltank-Drainuid..................................................................7-56
Crankcaseventilationsystem-Replace..............................................7-57
Frontloaderandbucket-Check–Hoses............................................7-57
Crankcaseventilationsystem-Replace..............................................7-57
Every1200hoursortwoyears
Four-WheelDrive(4WD)axle-Changeuid.........................................7-58
Finaldrive-Changeuid–(4WD)....................................................7-58
Transmissiondrivehousing-Changeuid............................................7-58
Accessorybelt-Replace-Alternatorbelt............................................7-59
Compressordrivebelt-Replace-Airconditionerbelt...............................7-59
Everytwoyears
Receiver-dryer-Replace..............................................................7-60
Every3600hoursortwoyears
DieselExhaustFluid(DEF)/AdBlue®/ARLAlters-Replace-MainFilter...........7-61

Every3600hoursorfouryears
Radiator-Changeuid-OATcoolant................................................7-61
Electricalsystem
Battery-Check........................................................................7-63
Frontlight-Adjust.....................................................................7-65
Frontlight-Replace...................................................................7-66
Turnsignaland/orhazardlights-Replace............................................7-67
Headlight-Replace...................................................................7-67
Fuseandrelaybox-Replace.........................................................7-68
Fuseandrelaylocations
Fuseandrelaybox-Check...........................................................7-70
Storage
Tractorstorage....................................................................7-87
Removaloftractorfromstorage..................................................7-88
CALIBRATION
Clutchcalibration-Powershuttletransmission.......................................7-88
Electronicliftcalibration...............................................................7-92
8TROUBLESHOOTING
Faultcoderesolution
Viewingerrorcodes................................................................8-1
Errorcodeidentication............................................................8-1
Frontloaderandbucket-Troubleshooting.........................................8-2
Alarm(s)
InstrumentclusterAnalog-DigitalInstrumentCluster(ADIC)-Basicinstructions..8-2
Symptom(s)
Hydraulicsystems-Troubleshooting...........................................8-3
Hydraulicservicebrakes-Troubleshooting....................................8-3
Engine-Troubleshooting.......................................................8-4
Electricalsystem-Troubleshooting............................................8-5
Rearthree-pointhitch-Troubleshooting.......................................8-5
Hydraulicservicebrakes-Troubleshooting....................................8-6
Cabclimatecontrol-Troubleshooting..........................................8-6
Frontloaderandbucket-Troubleshooting.....................................8-6
Instrumentcluster-Partidentication..........................................8-7
Instrumentcluster-Generalspecication......................................8-7
9SPECIFICATIONS
Generaldimensions........................................................................9-1
Maximumpermittedloadsonfrontandrearaxle...........................................9-3

Maximumpermittedloadsondrawbar.....................................................9-4
Additionalequipmentattachmentpoints...................................................9-5
Speedtablefor12x12gearbox...........................................................9-7
Speedtablefor20x20gearbox...........................................................9-9
Consumables..............................................................................9-11
Capacities.................................................................................9-11
Generalspecication......................................................................9-12
Frontloaderandbucket-Generalspecication...........................................9-16
10ACCESSORIES
Radio......................................................................................10-1
Singlepieceballast.......................................................................10-12
Coolantimmersionheater(wheretted).................................................10-14