Nidek Medical Magellan Mapper User manual

Magellan Mapper
SERVICE MANUAL
rev2.4

NIDEK TECHNOLOGIES
MMSMEN2.4 –MM Service Manual rev.2.4 110329 Page 2 of 64
This document contains proprietary information, which is the exclusive property
of Nidek Technologies. All rights are reserved. No part of this document may be
reproduced in any manner without the express written permission of Nidek
Technologies.
Manual information
NAME: Magellan Mapper Service Manual rev2.4
REVISION: 2.4
DATE: May 10, 2011
REFERENCE: HW 22.0
Manufacturer
For any request or question, please contact us at:
Nidek Technologies Srl
Via dell’Artigianato 6/A,
35020 Albignasego (PD) –ITALY
Phone: [phone]
Fax: [phone]
Email: [e-mail]
Web: www.nidektechnologies.it

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MMSMEN2.4 –MM Service Manual rev.2.4 110329 Page 3 of 64
Table of contents
1Introduction ................................................................................................. 4
2Cautions...................................................................................................... 5
2.1 Before service...................................................................................... 5
2.2 During service...................................................................................... 5
3Removal and replacement procedures........................................................ 8
3.1 Removing the left head cover .............................................................. 9
3.2 Removing the right head cover.......................................................... 10
3.3 Replacing the head covers................................................................. 11
3.4 Removing the front ring...................................................................... 12
3.5 Removing the head cover support bracket......................................... 13
3.6 Removing the optical head assembly................................................. 14
3.7 The optical head assembly replacement............................................ 17
3.8 Removing the moving base cover...................................................... 18
3.9 Removing the chinrest ....................................................................... 20
3.10 Removing the joystick........................................................................ 21
3.11 Removing the base plastic cover ....................................................... 24
3.12 Removing the base metallic cover ..................................................... 26
3.13 Removing cable plate MM2-ME126................................................... 28
3.14 Removing chinrest cable MM2-WI003 ............................................... 29
3.15 Insert the new chinrest cable MM2-WI019......................................... 31
3.16 Setup of micro switch and pin MM2_WI019 cable ............................. 33
3.17 Removing the plug of chinrest cable MM2-WI010.............................. 36
3.18 Assembly front cable support MM2-ME201 ....................................... 37
3.19 How replace MM2-WI010 cable with MM2-WI018 cable.................... 38
3.20 Assembly rear support cable MM2-ME201........................................ 43
3.21 Lock chinrest cable MM2-WI018 to rear support cable...................... 44
3.22 Connect two chinrest cable................................................................ 47
4New CCD Camera Videology 21D389-USB.............................................. 50
5HID & hub USB 2.0 Board......................................................................... 51
6MAG-EL100 rev5 ...................................................................................... 52
7Replacement............................................................................................. 54
8Wiring........................................................................................................ 55
8.1 Cables List......................................................................................... 55
8.2 Electronic Boards list.......................................................................... 55
8.3 WD 1.................................................................................................. 56
9Technical specifications ............................................................................ 60
10 Tools...................................................................................................... 61
10.1 Special tools....................................................................................... 61
10.2 Service tools set................................................................................. 61
11 Parts and assemblies list....................................................................... 62

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1 Introduction
This service manual provides information for after-sales service of the Magellan
Mapper.
Only a trained technician can replace any parts of Magellan Mapper.
For proper after-sale repair, it is necessary to understand this manual
thoroughly before servicing.
Refer to the Magellan Mapper Operator’s manual together with this manual.
Specifications are subject to change without notice for improvement.
In case the equipment cannot be repaired according to the procedure described
in this manual, please contact us.

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2 Cautions
2.1 Before service
Only service personnel, who are used to handling tools and are familiar with
instrument, can perform the servicing.
Perform the servicing according to the procedures described in this manual.
Before maintenance be sure to turn off the power switch and unplug the power
cord.
Pay attention not to expose the inside of the instrument to water and not to
perform the servicing with moist hand. This may cause an electric shock or a
failure.
2.2 During service
In case the equipment produces smoke, turn off the power switch immediately,
and disconnect the power plug from the wall outlet.
Do not lose or drop screws, parts, etc. inside the equipment.
During an electrical storm, do not connect or disconnect cables.

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Location
Figure 1 Location A
Figure 2 Location B

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Figure 3 Location C
Location table
LA1: Chinrest
LA2: Optical Head
LA3: Joystick
LA4: Power led
LA5: Power Switch
LB1: Left head cover
LB2: Right head cover
LB3: Chinrest base cover
LC1: USB connector
LC2: Fuses
LC3: Power inlet
LC4: S/N label

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3 Removal and replacement procedures
Retain removed parts for the replacement procedures.
Take note of wiring and connectors of the removed part.
Reconnect in the same way the removed part.
Turn upside down the equipment only when indicated by the procedure.
Disconnect the signal cables, the power cables and the ground connections,
from the parts to be removed.
Replacement
Replace in reverse order, every removal procedures.

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3.1 Removing the left head cover
Remove the two screws (see Figure 4).
Figure 4 the left head cover screws.
Remove the left head cover (see Figure 5).
Figure 5 the left head cover.

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3.2 Removing the right head cover
Remove the two screws (see Figure 6)
Figure 6 the right head cover screws.
Remove the right head cover (see Figure 7).
Figure 7 the right head cover.

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3.3 Replacing the head covers
To replace the two head covers, insert the two retainers of the optical head (see
Figure 8) into each head cover dedicated slot (see Figure 9).
Figure 8 the head cover retainers.
Figure 9 the cover retainer insertion slot.

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3.4 Removing the front ring
Before proceeding, remove the left and right head covers (see procedures no.
4.1, and 4.2).
The front ring is jointed (see Figure 10).
Figure 10 the Front ring.

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3.5 Removing the head cover support bracket.
Before proceeding, perform the procedures no. 4.1, 4.2. 4.4.
The support bracket is divided in two parts: A, B (see Figure 11).
Figure 11 the head cover support bracket.
Remove the four screws and the four nuts (see Figure 12).
Figure 12 the four screws of support bracket.

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3.6 Removing the optical head assembly
Before proceeding, perform the procedures no. 4.1, 4.2, 4.4, 4.5.
Unscrew the screw S.
Pay attention at the connectors C. (See Figure 13)
Figure 13 the Optical head before removing.

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Remove the optical head assembly H (see Figure 14).
Figure 14 the optical head assembly.

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When you unscrewing the screw S, avoid the screw falls inside the equipment
(see Figure 15). Please remove it.
Figure 15 the S screw: it holds the head.

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3.7 The optical head assembly replacement
When you replace the optical head, pay attention at the connection of electrical
contacts (see Figure 16).
A= optical head contacts.
B= equipment contacts on the base.
Figure 16 How to insert the connectors.

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3.8 Removing the moving base cover
Before proceeding, perform the procedures no. 4.1, 4.2, 4.4, 4.5, 4,6.
Figure 17 the moving base cover installed.
Loosen the setscrew S, and remove the knob K (see Figure 18).
Figure 18 the knob of moving cover.

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Remove the two nuts N, and the screw T (see Figure 19).
The nuts are held to the cover with two grommets G.
Figure 19 the nuts and screw of moving cover.
Remove the moving base cover (see Figure 20).
Figure 20 the moving base cover.

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3.9 Removing the chinrest
Unscrew the two screws of the base cover of the chinrest (see Figure 21).
Figure 21 the two screws of chinrest base cover.
Remove the base cover of chinrest (see Figure 22).
Figure 22 the chinrest base cover.