Norac UC4+ Apache 1010 2005+ User manual

Apache 1010 (2005+)
Installation Manual
Spray Height Controller
Improving the competitiveness o Industry and
Agriculture through Precision Measurement

Printed in Canada
Copyright 2005-08 by NORAC Systems International Inc.
Reorder P/N: UC4+BC+AP2-INST Rev B (Apache 1010)
NOTICE
NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the
requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information contained
in this manual. The technical information in this manual was reviewed at the time of approval for publication.

TABLE OF CONTENTS
1 INTRODUCTION..................................................................................................................................1
2 GENERAL SYSTEM DESCRIPTION ..................................................................................................2
3 PARTS LISTS ......................................................................................................................................3
4 INSTALLATION PROCEDURE...........................................................................................................8
4.1 EXISTING SYSTEM CHECK ...............................................................................................................8
4.2 BOOM SPEED TEST........................................................................................................................8
4.3 WING SENSOR INSTALLATION.......................................................................................................10
4.4 MAIN LIFT SENSOR INSTALLATION................................................................................................13
4.5 ROLL SENSOR INSTALLATION.......................................................................................................14
4.5.1 Boom Frame Roll Sensor Mounting......................................................................................15
4.5.2 Chassis Roll Sensor Mounting..............................................................................................16
4.6 HYDRAULIC INSTALLATION ...........................................................................................................17
4.6.1 Valve Assembly.....................................................................................................................17
4.6.2 Valve Mounting......................................................................................................................17
4.6.3 Hydraulic Plumbing ...............................................................................................................18
4.7 ELECTRICAL INSTALLATION..........................................................................................................19
4.8 COMPLETING THE INSTALLATION ..................................................................................................22
5 ELECTRICAL REFERENCE – CABLE DRAWINGS........................................................................23
5.1 ITEM C02: 44668 –SENSOR BRANCH CABLE...............................................................................23
5.2 ITEM C02B: 44664 –CABLE UC4 CAN NODE DUAL....................................................................24
5.3 ITEM C03: 44656 –VALVE CABLE (VARIABLE RATE)....................................................................24
5.4 ITEM C10: 44650-39 –POWER CABLE GENERIC SELF-PROPELLED..............................................25
5.5 ITEM C11: 44651-03 –EXTENSION CABLE VALVE GENERIC.........................................................26
5.6 ITEM C12: 44658-17 –SENSE CABLE UC4 AP2.........................................................................27
5.7 ITEM C13: 44658-18 –MAIN VALVE CABLE UC4 AP2 .................................................................28
6 APPENDIX A – VALVE CONNECTOR CHANGE.............................................................................29

1
1 INTRODUCTION
Congratulations on your purchase of the NORAC UC4+ Spray Height Controller. This system is
manufactured with top quality components and is engineered using the latest technology to
provide operating features and reliability unmatched for years to come.
When properly used the system can provide protection from sprayer boom damage, improve
sprayer efficiency, and ensure chemicals are applied correctly.
Please take the time to read this manual completely before attempting to install the system. A
thorough understanding of this manual will ensure that you receive the maximum benefit from
the system.
YOUR INPUT CAN HELP MAKE US BETTER! If you find issues or have suggestions
regarding the parts list or the installation procedure, please don’t hesitate to contact us via
the information given below:
Phone: [phone] Canada (Toll Free)
1-866-306-6722 United States (Toll Free)
0-800-404-8389 United Kingdom (Toll Free)
1-306-664-6711 all other regions
E-mail: [email protected]
Website: www.norac.ca

2
2 GENERAL SYSTEM DESCRIPTION
Figure 1 depicts the general system layout of the UC4+ Sprayer Boom Control system.
Figure 1 – System Components and General Location
NOTICE:
Every effort has been made to ensure the
accuracy of the information contained in this
manual. All parts supplied are selected
specially to fit the sprayer to facilitate a
complete installation. However, NORAC
cannot guarantee all parts fit as intended due
to the variations of the sprayer by the
manufacturer. Please read this manual in
its entirety before attempting installation.
ATTENTION:
When installing the UC4+ Spray Height
Control system please be aware that at a
point in the installation your sprayer booms
will be inoperative until the installation is
complete. Any installation procedure
requiring boom movement will need to be
done first. Once the hydraulics have been
disconnected you must complete the
electrical installation before the booms
become operative.

3
3 PARTS LISTS
The parts that come with your UC4+ Sprayer Boom System are listed in Table 1. The item number on
the left side of this table references each part.
Please ensure that all parts in your kit are present before proceeding with your installation.
Table 1 – Apache 1010 Sprayer Boom Control System Parts (Rev A)
Item Part Number Name Quantity
B05 44706-01 KIT CABLE TIE BLACK 10 PCS 21 IN 150 PCS 7 5 IN 1
B10 44700-06 BRACKET VALVE MOUNTING STD 1
B11 44743 MOUNTING BRACKET MAIN LIFT SENSOR UC4 PLUS 1
B13 44728 MOUNTING BRACKET COMPLETE UC4 BREAKAWAY EXTENDED 2
C02 44668 CABLE UC3 SENSOR BRANCH 1 AMP RECEPT 3 AMP PLUG BC 1
C02B 44664 CABLE UC4 CAN NODE DUAL 1
C03 44656D CABLE VALVE VARIABLE RATE DT 1
C10 44650-39 CABLE POWER GENERIC SELF-PROPELLED 1
C11 44651-03 CABLE EXTENSION VALVE GENERIC 1
C12 44658-17 CABLE UC4 SENSE AP2 1
C13 44658-18 CABLE VALVE UC4 AP2 MAIN 1
E01 4461BC+ UC4 PLUS BOOM CONTROL PANEL 1
E02 44631 UC4 ULTRASOUND SENSOR 3
E03 44641 UC4 PLUS ROLL SENSOR W TEMPERATURE PROBE 1
E04 44642 UC4 PLUS ROLL SENSOR 1
H02 44863-37 HOSE ASSEMBLY 122R2-06 24 IN L 6FJX90 6FJX 3
H04 44863-17 HOSE ASSEMBLY 122R2-06 32 IN L 6FJX90 8FJX 1
H20 44865-03 HYDRAULICS FITTING KIT - AP2 1
M01A 446BC+MAN6-1 MANUAL UC4+ BOOM CONTROL 2008 OPERATORS SMALL BOOKLET 1
M01B 446BC+MAN6-2 MANUAL UC4+ BOOM CONTROL 2008 QUICK REFERENCE SMALL BOOKLET 1
M10 UC4+BC+AP2-INST MANUAL INSTALLATION UC4+ APACHE 2005+ AS MODELS 1
V01 44933D VALVE BLOCK ASSEM UC4-BC 2-STATION CC/LS VARIABLE RATE DT CONNECTORS 1

4
Table 2 - 44865-03 (Rev A) - Hydraulics Fittings Kit Detail
Item Part Number Name Quantity
Picture
F04 103839 T ADAPTER - 6FJXR 6MJT 3
F05 103312 MALE ADAPTER - 6MB 6MJ 4
F07 104632 T ADAPTER - 8FJXR 8MJT 1
F08 44928 ORIFICE INSERT 047 IN ONE WAY 2
F09 104369 PLUG - 6MBP 2
6 M B - 6 M OR X 90
SIZE IN
1/16 TH'S
GENDER: MALE
OR FEMALE
90 ° ANGLE
SWIVEL
TYPE
GENDER
SIZE
TYPE:
B - ORB
J - JIC
OR - FLAT
FACE
P - PIPE
Fitting Name
Example:

5
The parts that come with your UC4 System are shown below in their general installation
configuration.
Figure 2 – UC4+ Spray Height Control system Components
If your valve connectors appear different than shown, refer to Appendix A for more details..

6

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Figure 3 – Hydraulic Plumbing Schematic