Norac UC4+ New Navigator 2007+ User manual

Hardi Aftermarket
New Navigator (2007+) & New Commander (2005+)
Installation Manual
Spray Height Controller
Improving the competitiveness of Industry and Agriculture
throu
g
h Precision Measurement

Printed in Canada
Copyright 2005-08 by NORAC Systems International Inc.
Reorder P/N: UC4+BC+HD7-INST Rev A (Hardi Aftermarket New Navigator (2007+) &
New Commander (2005+))
NOTICE
NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without
the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information
contained in this manual. The technical information in this manual was reviewed at the time of approval for publication.

TABLE OF CONTENTS
1INTRODUCTION .................................................................................................................................................. 1
2GENERAL SYSTEM DESCRIPTION ................................................................................................................... 2
3PARTS LISTS.......................................................................................................................................................... 3
4INSTALLATION PROCEDURE........................................................................................................................... 9
4.1SPRAYER INSPECTION ...................................................................................................................................... 9
4.2BOOM SPEED TEST .......................................................................................................................................... 9
4.3ULTRASONIC SENSOR INSTALLATION........................................................................................................... 12
4.4ROLL SENSOR INSTALLATION........................................................................................................................ 16
4.4.1Boom Frame Roll Sensor Mounting.............................................................................................................................................................17
4.4.2Chassis Roll Sensor Mounting .......................................................................................................................................................................18
4.5HYDRAULIC INSTALLATION........................................................................................................................... 21
4.5.1Valve Assembly..................................................................................................................................................................................................21
4.5.2Valve Mounting .................................................................................................................................................................................................22
4.5.3Hydraulic Plumbing ..........................................................................................................................................................................................23
4.6ELECTRICAL INSTALLATION .......................................................................................................................... 25
4.7COMPLETING THE FACTORY INSTALLATION................................................................................................. 29
5ELECTRICAL REFERENCE – CABLE DRAWINGS........................................................................................ 30
5.1ITEM C02: 44668 –SENSOR BRANCH CABLE ................................................................................................ 30
5.2ITEM C02B: 44664 –CABLE UC4 CAN NODE DUAL................................................................................... 30
5.3ITEM C03: 44656D –CABLE VALVE VARIABLE RATE DT ............................................................................. 31
5.4ITEM C10: 44650-35 –POWER GENERIC CABLE PULL-TYPE ........................................................................ 32
5.5ITEM C11: 44651-03 –VALVE EXTENSION GENERIC CABLE......................................................................... 33
5.6ITEM C12: 44658-42 –INTERFACE CABLE AMP ML ONLY........................................................................... 34
5.7ITEM C13: 44658-60 –BYPASS INTERFACE CABLE AMP .............................................................................. 35
5.8ITEM C16: 44658-49 –VALVE CABLE ROLL PIGTAIL..................................................................................... 36

1
1 INTRODUCTION
Congratulations on your purchase of the NORAC UC4+ Spray Height Controller. This system is
manufactured with top quality components and is engineered using the latest technology to provide
operating features and reliability unmatched for years to come.
When properly used the system can provide protection from sprayer boom damage, improve sprayer
efficiency, and ensure chemicals are applied correctly.
Please take the time to read this manual completely before attempting to install the system. A thorough
understanding of this manual will ensure that you receive the maximum benefit from the system.
YOUR INPUT CAN HELP MAKE US BETTER! If you find issues or have suggestions
regarding the parts list or the installation procedure, please don’t hesitate to contact us.

2
2 GENERAL SYSTEM DESCRIPTION
Figure 1 depicts the general system layout of the UC4+ Spray Height Control system.
Figure 1 – System Components and General Location
NOTICE:
Every effort has been made to ensure the
accuracy of the information contained in this
manual. All parts supplied are selected specially
to fit the sprayer to facilitate a complete
installation. However, NORAC cannot
guarantee all parts fit as intended due to the
variations of the sprayer by the manufacturer.
Please read this manual in its entirety
before attempting installation.
ATTENTION:
When installing the UC4+ Spray Height Control
system please be aware that at a point in the
installation your sprayer booms will be
inoperative until the installation is complete.
Any installation procedure requiring
boom movement will need to be done
first. Once the hydraulics have been
disconnected you must complete the electrical
installation before the booms become operative.

3
3 PARTS LISTS
The parts that come with your UC4+ Sprayer Boom System are listed in Table 1. The item number on
the left side of this table references each part.
Please ensure that all parts in your kit are present before proceeding with your installation.
Table 1 – Hardi Aftermarket Spray Height Control system Parts
Item Part Number Name Quantity
B05 44706-01 KIT CABLE TIE BLACK 10 PCS 21 IN 150 PCS 7.5 IN 1
B11 43743 MOUNTING BRACKET MAIN LIFT SENSOR UC4 PLUS 1
B13 44728 MOUNTING BRACKET COMPLETE UC4 BREAKAWAY EXTENDED 2
C02 44668 CABLE UC3 SENSOR BRANCH 1 AMP RECEPT 3 AMP PLUG BC 1
C02B 44664 CABLE UC4 CAN NODE DUAL 1
C03 44656D CABLE VALVE VARIABLE RATE DT 1
C10 44650-35 CABLE POWER GENERIC PULL-TYPE 1
C11 44651-03 CABLE EXTENSION VALVE GENERIC 1
C12 44658-42 CABLE INTERFACE UC4 BC C12 AMP ML ONLY 1
C13 44658-60 CABLE BYPASS INTERFACE AMP 1
C16 44658-49 CABLE VALVE UC4 BC C5 ROLL PIGTAIL 1
E01 4461BC UC4 PLUS BOOM CONTROL PANEL 1
E02 44631 UC4 ULTRASOUND SENSOR 3
E03 45000* UC4 PLUS ROLL SENSOR W TEMPERATURE PROBE VER. 2 1
E04 45001* UC4 PLUS ROLL SENSOR VER. 2 1
H01 44863-01 HOSE ASSEMBLY 122R2-06 36 IN L 6FJX 6FJX 2
H02 44863-07 HOSE ASSEMBLY 122R2-06 60 IN L 6FJX 6FJX90 4
H20 44865-63 HYDRAULICS FITTING KIT - HD7 1
M01 446BC+MAN7 OPERATOR MANUAL UC4+ SPRAY HEIGHT CONTROL 1
M10 UC4+BC+HD7-INST MANUAL INSTALLATION UC4+ HARDI AFTERMARKET 1
V01 44963D VALVE BLOCK ASSEMBLY 2 STATION CC/LS PROP DT 4 BOLT 1
* For systems purchased BEFORE October 1, 2011, the roll sensor part numbers are 44641 and 44642.

4
Table 2 - 44865-63 - Hydraulics Fittings Kit Details
Item Part Number Name Quantity
Picture
F01 44928 ORIFICE INSERT .047 IN ONE WAY 4
F02 103312 MALE ADAPTER - 6MB 6MJ 6
F03 104369 PLUG - 6MBP 2
F04 105431 4FBSPPX 6MJ 6
F05 105432 4MBSPPT 4FBSPPRX 6
6 M B - 6 M OR X 90
SIZE IN
1/16TH'S
GENDER: MALE
OR FEMALE
90° ANGLE
SWIVEL
TYPE
GENDER
SIZE
TYPE:
B - ORB
J - JIC
OR - FLAT
FACE
P - PIPE
Fitting Name
Example:
The use of dielectric grease is not recommended on any NORAC electrical connections.
To ensure all stainless steel hardware does not gall or seize apply a light coating of the
supplied Permatex Anti-seize grease to all threaded parts upon installation. Permatex
Anti-seize lubricant is preferred, but other similar anti-seize products may be used.

5
Table 3 - Optional Pressure and Tank Hose Kit (P/N: 44865-49)
If you require a separate pressure and tank line from your tractor to your NORAC valve block, you can
order the hoses and fittings as a kit (P/N: 44865-49).
Part Number Name Quantity
44863-11 HOSE ASSEMBLY 122R2-06 402 IN L 6FJX 8MB WITH QUICK COUPLER 2
103312 MALE ADAPTER - 6MB 6MJ 2

6
The parts that come with your UC4+ Spray Height Control system are shown below in
their general installation configuration.
Figure 2 – UC4+ Spray Height Control Components

7
Figure 3 – Hydraulic Components – Double Acting (Eagle Boom)

8
Figure 4 – Hydraulic Components – Single Acting (Force Boom)

9
4 INSTALLATION PROCEDURE
4.1 SPRAYER INSPECTION
It is necessary to check the existing
system’s functionality before installing the
UC4+ Spray Height Control system.
1. Drive your sprayer onto a flat piece of
land, with unobstructed boom
movement (e.g. no power lines).
2. Ensure the boom guide-rods are set to
the “tapered” position (factory setting)
3. Set boom suspension to be critically
damped (Figure 5). Adjust the boom
damper accordingly.
A) Unlock the pendulum, and push
boom tip down approximately 75
cm (30 inches).
B) Hold the boom steady for a
moment, and release.
C) Ensure the boom returns to its
relaxed state as quickly as possible,
with little to no overshoot.
Figure 5 –Boom Push Test- Critically
Damped
4. Inspect slide pads for excessive wear
5. Test that all boom functions operate
correctly. As you test each function
check it off in Table 4.
It is necessary to test the boom
functions in all directions
Table 4 – Hydraulic System Function
Check Sheet
BOOM FOLD IN FOLD OUT UP DOWN
LEFT
MAIN
RIGHT
ROLL* N/
A
N/
A
*Some sprayers may not have this function.
4.2 BOOM SPEED TEST
IMPORTANT:
Raise/lower all boom sections several
times to warm up the hydraulic
system. Grease all moving parts for
consistent results.
1. Lower each boom and main section as
close to the ground as possible.
2. Set your sprayer at field working RPM
on the throttle and mark this value in
Table 5.
You will need a stopwatch or a
watch that displays “seconds”
for the next step.
3. Raise the LEFT boom from its extreme
LOW position to the very TOP of its
travel. Record the time this takes in
Table 5, “Trial #1” for “Left UP”.

10
4. Lower the LEFT boom from its extreme
HIGH position to the BOTTOM of its
travel. Record this time in Table 5,
Trial #1 for “Left DOWN”.
Be careful when lowering the
booms so they don’t hit the
ground.
5. Similarly, record two more time trials
(Trial #2 & #3) for the LEFT boom and
record in Table 5.
6. Repeat Steps 1 through 5for the
RIGHT, MAIN and ROLL functions.
Your sprayer may not have a
roll feature.
7. Average the three trials recorded
for each boom movement and
record this calculation in the
“Average Time” slot in Table 5.
8. These “Average Times” now
represent how quickly your system
can react to manual control. In
Section 4.8, this procedure is
repeated with the UC4+ Spray
Height Control system installed for
comparison and troubleshooting
purposes.

11
Table 5 – Boom Test Record (WITHOUT UC4+ Spray Height Control system)
Working RPM:
Boom Trial #1
[Sec]
Trial #2
[Sec]
Trial #3
[Sec]
A
vg Time
[Sec]
Left UP
Left DOWN
Right UP
Right Down
Main UP
Main DOWN
Roll CW
Roll CCW
Table 6 – Boom Test Record (WITH UC4+ Spray Height Control system)
Working RPM:
Boom Trial #1
[Sec]
Trial #2
[Sec]
Trial #3
[Sec]
A
vg Time
[Sec]
Left UP
Left DOWN
Right UP
Right Down
Main UP
Main DOWN
Roll CW
Roll CCW
Some sprayers may not have the Roll functions.

12
4.3 ULTRASONIC SENSOR
INSTALLATION
1. Assemble the Breakaway Sensor
Mounting Brackets (B11) as show in
Figure 6 and Figure 7.
Figure 6 – Breakaway Sensor Bracket
Exploded View
Figure 7 – Breakaway Sensor
Mounting Bracket Assembly
To assemble the breakaway sensor
bracket:
a) Assemble the bolt and nut into the
collar.
b) Grease the bottom edge of the
collar and the angled tube of the
base.
c) Place the collar onto the angled tube
of the mounting base.
d) Install the spring between the collar
and the upper ring of the base.
e) Insert tube through assembly and
tighten the collar
2. Mount the sensor bracket onto the
boom.
If possible, mount the sensor
brackets while the booms are in
their folded position to ensure
that they will not interfere with
anything when the boom is
folded for transport.
3. The sensor mounting brackets can be
installed with the base behind (Figure
10) or in front of the tube (Figure 8).
Mounting the sensor bracket to
the break-away section of the
boom may cause the boom to
drop suddenly as a break-away
occurs. This will occur on
break-away sections which lift
as they break away.
For optimal boom tip
protection, it is recommended
that the sensor be mounted
within approximately two feet
(60cm) of the boom tip.
Please refer to the UC4+ Spray Height
Control system warranty at the end of
the UC4+ Spray Height Control
Operator’s Manual (M01) for implications.
4. Mount the NORAC UC4+ ultrasonic
sensor (E02) into the sensor brackets.
The sensors should be oriented forward
(ahead) of the boom (Figure 8 and
Figure 10).

13
When installing the UC4+
sensors (E02), start with the
smallest serial number on the
left hand side proceeding to the
largest serial number on the
right hand side (Figure 11).
5. Sensor cables should run through the
mounting bracket tube and then behind
the member the bracket is mounted
onto. Cable-tie the connector in place.
The cable must not be allowed to hang
below the boom (Figure 8).
Figure 8 – Another Acceptable
Mounting
Avoid mounting sensors in
locations where they may read
from parts of the boom as
shown in Figure 9.
Figure 9 – Poor Mounting
(Sensor reading off boom)
General mounting rules for UC4+
ultrasonic wing sensors:
a) In its lowest position, the sensor mouth
must be 9 inches or more from the
ground.
b) The bottom of the sensor must be at
least 9 inches in front of the spray
nozzles.
c) The bottom of the sensor must be at
least 9 inches above the spray nozzles.
d) Ensure that there are no obstructions
within a 12-inch diameter circle
projected directly below the center of
the sensor.
e) The sensor should be approximately
vertical at normal operating heights.
Figure 10 – Sensor Mounting
Guidelines
A
B
B
D
C
Ultrasonic
Acoustic Cone

14
Apply a light coating of the supplied Permatex Anti-seize grease to all threaded
parts upon installation.
Figure 11 – Sensor Serial Number Installation Location
3 SENSOR SYSTEM
5 SENSOR SYSTEM

15
4.4 MAIN LIFT SENSOR INSTALLATION
1. Assemble the main lift sensor bracket
(B11) as shown in Figure 12.
Figure 12 – Main Lift Sensor Bracket
2. The bracket can then be mounted to
the lowest frame member on the center
section of the sprayer. The bracket
should be mounted so the sensor
mounting collar is in approximately the
center of the sprayer and ahead of the
boom (Figure 13 and Figure 14).
The sensor mounting collar
must not be behind the
sprayer’s wheel.
The General Mounting Rules
for UC4+ Ultrasonic Sensors,
from the previous section, must
be followed.
Figure 13 – Main Lift Sensor Bracket
Mounting Position
3. Mount the sensor onto the sensor
mounting collar (Figure 13).
Figure 14 – Main Lift Sensor Mounted
in the Correct Location
Bracket Tube
Sensor
Mounting Tab
Sensor Mounting
Colla
r
Bracket Base

16
4.5 ROLL SENSOR INSTALLATION
Mount the roll sensors to the included
roll sensor brackets using the machine
screws and nylon lock nuts, as
illustrated in Figure 15.
The roll sensors must be
mounted tightly to the
brackets.
Figure 15 – Mounting the Roll Sensor
to the Roll Sensor Mounting Bracket
When mounting the roll sensors, use the
following guidelines and refer to Figure 16.
a) The smaller the distance between Aand
Bin Figure 16, the better the
performance will be.
b) Ensure the roll sensors are sitting
relatively level when the sprayer chassis
and boom are level.
c) Both roll sensors must be mounted with
the circular AMP connector facing
towards the Right-Hand Wing (when
looking from the rear of the sprayer).
Figure 16 – General Roll Sensor Mounting Location on a Trapeze Style Boom
Connectors towards
Right-hand Wing 

17
4.5.1 Boom Frame Roll Sensor
Mounting
1. Use the supplied hardware to mount
the boom frame roll sensor (E04) as
shown in Figure 17.
When mounting the boom frame roll
sensor follow these guidelines:
a) To prevent bending the bracket, ensure
bolts are placed as close together as
possible (minimize Cin Figure 17).
b) Be sure to use the roll sensor without
the temperature probe (E04).
c) When the boom is centered (not rolled
over) the roll sensor should be level
with respect to the sprayer chassis.
d) It is best to mount the roll sensor to
the left hand trapeze link (when looking
from the rear of the sprayer).
e) The roll sensor AMP (circular)
connector MUST exit towards the
right hand wing (when looking from
the rear of the sprayer).
Figure 17 – Boom Frame Roll Sensor
Mounted to a Trapeze Link
2. Cable-tie the sensor connector to the
frame with enough slack to allow the
link to rotate.
Make sure the bracket does not
collide with any parts of the
sprayer when the boom
rotates. Also ensure there is
enough slack to allow the roll
sensor to rotate.