NordicTrack ASR630 831.23765.1 User manual

CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Keep this manual
for future reference.
Serial
Number
Decal
Model No. 831.23765.1
Serial No.
QUESTIONS?
As a manufacturer, we are commit-
ted to providing complete customer
satisfaction. If you have questions,
or if parts are damaged or missing,
PLEASE DO NOT CONTACT THE
STORE; please contact Customer
Care.
IMPORTANT: You must note the
product model number and serial
number (see the drawing above)
before contacting us:
CALL TOLL-FREE:
1-888-825-2588
Mon.–Fri. 6 a.m.–6 p.m. MST
Sat. 8 a.m.–4 p.m. MST
ON THE WEB:
www.nordictrackservice.com
Visit our website at
www.nordictrack.com
new products, prizes,
fitness tips, and much more!
USER’S MANUAL
Write the serial number in the space
above for reference.

2
TABLE OF CONTENTS
WARNING DECAL PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
HOW TO USE THE ELLIPTICAL EXERCISER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
MAINTENANCE AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
EXERCISE GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
NordicTrack is a registered trademark of ICON IP, Inc.
WARNING DECAL PLACEMENT
The warning decals shown here have
been applied in the locations shown. If a
decal is missing or illegible, call the
telephone number on the front cover of
this manual and request a free replace-
ment decal. Apply the decal in the loca-
tion shown. Note: The decals may not be
shown at actual size.

3
1. Before beginning any exercise program,
consult your physician. This is especially
important for persons over the age of 35 or
persons with pre-existing health problems.
2. It is the responsibility of the owner to ensure
that all users of the elliptical exerciser are
adequately informed of all precautions.
3. Your elliptical exerciser is intended for home
use only. Do not use your elliptical exerciser
in a commercial, rental, or institutional set-
ting.
4. Keep your elliptical exerciser indoors, away
from moisture and dust. Place your elliptical
exerciser on a level surface, with a mat
beneath it to protect the floor or carpet.
Make sure that there is enough clearance
around your elliptical exerciser to mount,
dismount, and use it.
5. Inspect and properly tighten all parts regu-
larly. Replace any worn parts immediately.
6. Keep children under age 12 and pets away
from your elliptical exerciser at all times.
7. Your elliptical exerciser should not be used
by persons weighing more than 275 lbs.
(124 kg).
8. Wear appropriate exercise clothes when
exercising; do not wear loose clothes that
could become caught on your elliptical exer-
ciser. Always wear athletic shoes for foot
protection.
9. Hold the handgrip pulse sensor or the upper
body arms when mounting, dismounting, or
using your elliptical exerciser.
10. Keep your back straight while using your
elliptical exerciser; do not arch your back.
11. The pulse sensor is not a medical device.
Various factors, including the user’s move-
ment, may affect the accuracy of heart rate
readings. The pulse sensor is intended only
as an exercise aid in determining heart rate
trends in general.
12. When you stop exercising, allow the pedals
to slowly come to a stop.
13. If you feel pain or dizziness while exercising,
stop immediately and cool down.
14. Use your elliptical exerciser only as
described in this manual.
WARNING: To reduce the risk of serious injury, read all important precautions and
instructions in this manual and all warnings on your elliptical exerciser before using your elliptical
exerciser. ICON assumes no responsibility for personal injury or property damage sustained by or
through the use of this product.
IMPORTANT PRECAUTIONS

4
BEFORE YOU BEGIN
Thank you for purchasing the revolutionary
NordicTrack®ASR 630 elliptical exerciser. The ASR
630 elliptical exerciser provides a wide array of fea-
tures designed to make your workouts at home more
effective and enjoyable—and when you’re not exercis-
ing, the unique elliptical exerciser can be folded out of
the way.
For your benefit, read this manual carefully before
you use the elliptical exerciser. If you have ques-
tions after reading this manual, please see the front
cover of this manual. To help us assist you, note the
product model number and serial number before con-
tacting us. The model number and the location of the
serial number decal are shown on the front cover of
this manual.
Before reading further, please familiarize yourself with
the parts that are labeled in the drawing below.
Pulse Sensor
Upper Body Arm
Pedal Disc
Wheel
Pedal
Water Bottle Holder*
Console
Handle
Latch Button
Adjustment Knob
Fan
*No water bottle is included

5
M8 Split
Washer (97)–10
Wave Washer
(80)–2
M10 Nylon
Locknut (82)–2
#8 x 1/2"
Screw (81)–2
M10 Split
Washer (99)–4
Large Wave
Washer (89)–2
M8 x 40mm Button
Screw (90)–6
M8 x 20mm Patch
Screw (86)–4
M8 x 20mm Button
Screw (85)–4
M8 x 16mm Patch
Screw (84)–6
M8 x 23mm
Washer (31)–12
#8 x 1/2" Blunt
Screw (92)–9
#8 x 3/4"
Screw (78)–14
M8 x 58mm Button
Bolt (104)–2
M8 Nylon
Locknut (94)–2
M10 x 80mm Button Screw (93)–4
ASSEMBLY
Assembly requires two persons. Place all parts of the elliptical exerciser in a cleared area and remove the
packing materials. Do not dispose of the packing materials until assembly is completed.
Assembly requires the included hex keys and your own Phillips screwdriver , adjustable
wrench , and rubber mallet .
As you assemble the elliptical exerciser, use the drawings below to identify small parts. The number in parentheses
below each drawing is the key number of the part, from the PART LIST near the end of this manual. The number
following the parentheses is the quantity needed for assembly. Note: Some small parts may have been pre-
assembled. If a part is not in the hardware kit, check to see if it has been preassembled.

6
2. Attach the Left and Right Frame Covers (36, 37)
around the Frame (1) with four #8 x 1/2" Blunt
Screws (92).
3. With the help of another person, carefully tip
the elliptical exerciser onto its side. Attach the
Center Foot (40) to the Frame (1) with two
#8 x 1/2" Screws (81). Then, return the elliptical
exerciser to the upright position.
Orient the Rear Stabilizer (3) as shown. While
another person lifts the Folding Frame (2),
attach the Rear Stabilizer to the Folding Frame
with two M10 x 80mm Button Screws (93) and
two M10 Washers (99).
3
92
92
99
99
81
40 2
93
3
1
36
37
1
2
1.
See HOW TO FOLD AND UNFOLD THE
ELLIPTICAL EXERCISER on page 12 and
unfold the elliptical exerciser.
While another person lifts the front of the
Frame (1), attach the Front Stabilizer (4) to the
Frame with two M10 x 80mm Button Screws
(93), two M10 Split Washers (99), and two M10
Nylon Locknuts (82).
4
93
82
82
99
99
1
1
To make assembly easier, read the
information on page 5 before you begin
assembling the elliptical exerciser.

5. Orient the Left and Right Upright Covers (19, 20)
as shown. Attach the Upright Covers around the
Upright (10) with five #8 x 1/2" Blunt Screws (92).
7
5
19
20
10
92
92
92
4. While another person holds the Upright (10)
near the Frame (1), connect the Upper Wire
Harness (65) to the Lower Wire Harness (64).
Then, insert the Upright (10) into the Frame (1).
Attach the Upright with four M8 x 20mm Button
Screws (85) and four M8 Split Washers (97). Do
not tighten the Button Screws yet.
Avoid pinching the Wire Harnesses (64, 65)
during this step. 10
1
97
97
97
97
85
85
65
64
4
Avoid pinching the
Wire Harnesses (64, 65)
during this step

8
7. Attach the Left Upper Body Arm (22) to the Left
Upper Body Leg (24) with three M8 x 16mm
Patch Screws (84) and three M8 x 23mm
Washers (31); start all three Patch Screws
and then tighten them.
Attach the Right Upper Body Arm (23) in the
same way. 22
23
24
31
31
84
7
6
65
24
72
71
31
86
86
80
80
10
31
6. Apply a generous amount of the included grease
to the Upper Body Axle (71). Insert the Upper
Body Axle into the Upright (10). Be careful not
to damage the Upper Wire Harness (65).
Apply a small amount of grease to a Wave
Washer (80). Slide the Wave Washer onto the left
end of the Upper Body Axle (71).
Identify the Left Upper Body Leg (24), which is
marked with a sticker, and orient it as shown.
Slide the Left Upper Body Leg onto the left side
of the Upper Body Axle (71).
Attach the Left Upper Body Leg (24) to the Upper
Body Axle (71) with an M8 x 20mm Patch Screw
(86) and an M8 x 23mm Washer (31).
Repeat this step for the Right Upper Body
Leg (72).
Grease
Grease

9
8. Have another person hold the Left Rear Upper
Body Cover (26) and the Left Front Upper Body
Cover (27) around the Left Upper Body Leg
(24).
Attach the Left Rear Upper Body Cover (26)
with a #8 x 3/4" Screw (78). Then, attach the
Left Front Upper Body Cover (27) with four
#8 x 3/4" Screws (78).
Attach the Right Rear Upper Body Cover (28)
and the Right Front Upper Body Cover (29)
in the same way. 24
78
78
78
26
28
27
8
29
9
9. The Console (11) can be operated with four 1.5V
“D” batteries (not included); alkaline batteries are
recommended. IMPORTANT: If the elliptical
exerciser has been exposed to cold tempera-
tures, allow it to warm to room temperature
before inserting batteries into the Console. If
you do not do this, the console displays or
other electronic components may become
damaged. Remove the battery cover and insert
four batteries into the Console. Make sure that
the batteries are oriented as shown at the right.
Then, reattach the battery cover.
The Console (11) can also be operated with a
regulated 6-volt DC 2-amp power supply (not
included). To purchase a power supply, call
your local Sears store. To avoid damaging
the console, use only a manufacturer-sup-
plied power supply. Plug one end of the power
supply into the jack on the Console; plug the
other end into an outlet installed in accordance
with all local codes and ordinances.
Battery
Cover
Batteries
11

10
11. Orient a Pedal Arm (32) as shown. Attach the
Left Pedal (34) to the Pedal Arm with three M8 x
40mm Button Screws (90) and three M8 Split
Washers (97).
Repeat this step for the Right Pedal (not
shown) and the other Pedal Arm (not shown).
11
34
97
97
90
32
10. While another person holds the Console (11)
near the Upright (10), connect the console wire
harness to the Upper Wire Harness (65).
Attach the Console (11) to the Upright (10) with
four #8 x 3/4" Screws (78); start all four
Screws and then tighten them. Avoid pinch-
ing the wire harnesses during this step.
10
78
65
Console Wire
Harness
11
Avoid pinching the
wire harnesses
during this step
10