Novus XL6 User manual

NOVUS PRODUTOS ELETRÔNICOS LTDA. 1/2
XL6 Modelo: HE-XL1E2
12 Digital Input DC / 4 Analog Inputs (medium resolution) / 6 Relay Outputs SPST-NO Man 5000621
1Specifications
Digital Inputs DC
Inputs per Module
12 (including 4 HSC inputs)
Faixa de tensão de entrada
12 VDC / 24 VDC
Absolute Max. Voltage
35 VDC Max.
Input Impedance
10 k
Input Current
Positive Logic
Negative Logic
Lower / Upper Threshold
0.3 / 0.8 mA
-2.1 / -1.6 mA
Min / Max Upper Threshold
3 VDC / 8 VDC
OFF to ON Response
1 ms
ON to OFF Response
1 ms
HSC Max. Switching Rate
10 kHz Totalizer/Pulse, Edges
5 kHz Frequency/Pulse, Width
2.5 kHz Quadrature
Relay Outputs
Outputs per Module
6 relay SPST-NO
Max. Output Current per Relay
3 A at 250 VAC, resistive
Max. Total Output Current
5 A continuous
Max. Output Voltage
275 VAC , 30 VDC
Max. Switched Power
1250 VA, 150 W
Contact Isolation to XL6 ground
1000 VAC
Max. Voltage Drop at Rated
Current
0.5 V
Expected Life
(See Derating section for chart.)
No load: 5,000,000
Rated load: 100,000
Max. Switching Rate
300 CPM at no load / 20 CPM at rated load
Type
Mechanical Contact
Response Time
One update per ladder scan plus 10 ms
Analog Inputs, Medium Resolution
Number of Channels
4
Input Ranges
0 - 10 VDC / 0 –20 mA / 4 –20 mA
Safe input voltage range
-0.5 V to +12 V
Input Impedance
(Clamped @ -0.5 V to 12 VDC)
Current Mode:
100 
Voltage Mode:
500 k 
Nominal Resolution
10 Bits
% AI full scale
32,000 counts
Max. Over-Current
35 mA
Conversion Speed
All channels converted once per ladder
scan
Max. Error at 25C
(excluding zero)
*can be made tighter (~0.25%) by
adjusting the digital filter = 3.
4-20 mA 1.00%
0-20 mA 1.00%
0-10 VDC 1.50%*
Additional error for temperatures
other than 25C
TBD
Filtering
160 Hz hash (noise) filter
1-128 scan digital running average filter
General Specifications
Required Power (Steady State)
500 mA @ 24 VDC
Required Power (Inrush)
30 A for 1 ms @ 24 VDC
Primary Power Range
10 ~ 30 VDC
Relative Humidity
5 to 95% Non-condensing
Clock Accuracy
+/- 1.53 Minutes/Month at 25 C
Operating Temperature
-10 C to +60 C
Terminal Type
Screw Type, 5 mm Removable
Display Size / Type
5.7” / QVGA TFT
Display Screen Dimension
320 x 240
Display Life
Min 4000 hours (50 % brightness, 25 °C
Colors
32768
Serial Ports
2 serial ports –RS232 & RS485
USB
USB networking port for communications
with PC
2Panel Cut-Out and Installation
Refer to the XL6 User Manual for panel box information and a handy checklist of
requirements.
Notes: The tolerance to meet NEMA standards is 0.005” (0.1 mm).
Max. panel thickness: 5 mm.
Caution: Do not force the ocs into the panel cutout. An incorrectly sized panel cutout
can damage the touch screen.
3Ports / Connectors / Cables
To Remove Back Cover unscrew 4 screws located on the back of the unit.
I/O Jumpers: (Not Shown): I/O Jumpers (JP) are located internally. To access,
remove back cover of unit.
Wiring Connectors (J1 / J2) and I/O Jumpers (JP1 / JP2are described in the Wiring
and Jumpers section of this document.
Memory Slot: Uses Removable Memory for data logging, screen captures, program
loading and recipes. Novus Part No.: HE-MC1
Serial Communications: MJ1: (RS-232 / RS-485) Use for Cscape programming and
Application-Defined Communications. MJ2: (RS-232 / RS-485) Use for Application-
Defined Communications.
Ethernet: Used for Cscape Programming and application-Defined communications.
Power Connector and Can Connector

NOVUS PRODUTOS ELETRÔNICOS LTDA. 2/2
4Serial Communications:
MJ1: (RS-232 / RS-485) Use for Cscape programming and Application-Defined
Communications.
MJ2: (RS-232 / RS-485) Use for Application-Defined Communications.
PIN
MJ1 Pins
MJ2 Pins
Signal
Direction
Signal
Direction
8
TxD
OUT
TxD
OUT
7
RxD
IN
RxD
IN
6
0 V
GROUND
0 V
GROUND
5
+5 V
OUT
+5 V
OUT
4
RTS
OUT
Tx-
OUT
3
CTS
IN
Tx+
OUT
2
Rx- / Tx-
IN / OUT
Rx-
IN
1
Rx+ / Tx+
IN / OUT
Rx+
IN
MJ2 Pinouts in Full and Half Duplex Modes
PIN
MJ2 Full Duplex
Mode
MJ2 Half Duplex
Mode
Signal
Direction
Signal
Direction
8
TxD
OUT
TxD
OUT
7
RxD
IN
RxD
IN
6
0 V
GROUND
0 V
GROUND
5
+5 V
OUT
+5 V
OUT
4
Tx-
OUT
Tx-
OUT
3
Tx+
OUT
Tx+
OUT
2
Rx-
IN
Tx- / Rx-
IN/OUT
1
Rx+
IN
Tx+ / Rx+
IN/OUT
5Wiring and Jumpers
Wire according to the type of inputs / outputs used, and select the appropriate jumper
option.
For I/O wiring / shielded Analog I/O wiring: 0.8 mm2(18 AWG) or larger.
For CAN wiring: 0.2 mm2(24 AWG) or larger.
Use copper conductors in field wiring only, 60/75° C
Orange Connector (J1)
J1 Orange
Terminal
Connector
Name
I1
IN1
I2
IN2
I3
IN3
I4
IN4
I5
IN5
I6
IN6
I7
IN7
I8
IN8
H1
HSC1 /IN9
0V
Ground
A1
Analog IN1
A2
Analog IN2
A3
Analog IN3
A4
Analog IN4
0V
Ground
Black Connector (J2)
J2 Black
Terminal
Connector
Name
C6
Relay 6
COM
R6
NO
C5
Relay 5
COM
R5
NO
C4
Relay 4
COM
R4
NO
C3
Relay 3
COM
R3
NO
C2
Relay 2
COM
R2
NO
C1
Relay 1
COM
R1
NO
H4
HSC4 / IN12
H3
HSC3 / IN11
H2
HSC2 / IN10
I/O Jumpers Settings (JP1 - JP2)
The jumpers JP1 and JP2 are located in the connectors PCB internal to the controller.
JP1 defines the logic of the digital inputs. JP2 defines the input type signal of each
analog channel.
Location of I/O jumpers
Current (*)
Voltage
Positive Logic (*)
Negative Logic
JP2 Analog In (A1-A4)
JP1 Digital DC IN1-12 / HSC1-4
Note: When using JP2 (A1-A4), each channel can be independently configured.
(*) Default
External DIP Switch Settings (or Jumpers Settings)
Some XLes have jumpers to set RS-485 port termination, though most use DIP
Switches.
The External Jumpers or DIP Switches are used for termination of the RS-485 ports.
The XLe is shipped un-terminated.
To terminate, select one of the jumpers shipped with the product and insert it based
upon the option that is desired or, select the switch and configure based upon the
option that is desired.
As seen when looking at the top of the XLE unit: Refer to Section 3 for the location of
the DIP Switches (or External Jumpers).
6Safety
This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D or Non-hazardous locations only
WARNING –EXPLOSION HAZARD –Substitution of components may impair suitability for Class I, Division 2
WARNING –EXPLOSION HAZARD –Do not disconnect equipment unless power has been switched off or the
area is known to be non-hazardous.
WARNING: To avoid the risk of electric shock or burns, always connect the safety (or earth) ground before
making any other connections.
WARNING: To reduce the risk of fire, electrical shock, or physical injury it is strongly recommended to fuse the
voltage measurement inputs. Be sure to locate fuses as close to the source as possible.
WARNING: Replace fuse with the same type and rating to provide protection against risk of fire and shock
hazards.
WARNING: In the event of repeated failure, do not replace the fuse again as a repeated failure indicates a
defective condition that will not clear by replacing the fuse.
WARNING: Only qualified electrical personnel familiar with the construction and operation of this equipment and
the hazards involved should install, adjust, operate, or service this equipment. Read and understand this manual
and other applicable manuals in their entirety before proceeding. Failure to observe this precaution could result
in severe bodily injury or loss of life.
7Technical Support
For assistance and manual updates, contact Technical Support at the following
locations:
e-mail: [email protected]om.br
You can find the complete documentation at www.novus.com.br.
001XLE015
0V ON J1
12-24VDC
R2
C2
R3
C3
R6
C6
R4
C4
R5
C5
R1
C1
H4
H2
H3
LOAD
230VAC
OR
25VDC
N
L
LOAD
230VAC
OR
25VDC
N
L
LOAD
230VAC
OR
25VDC
N
L
LOAD
230VAC
OR
25VDC
N
L
LOAD
230VAC
OR
25VDC
N
L
LOAD
230VAC
OR
25VDC
N
L
I1
I2
I3
I4
0V
A1
A2
0V
I5
I6
I7
I8
A3
A4
H1
001XLE017
12-24VDC
LOOP PWR
20mA
0-10VDC