OEG DKS-classic User manual

Boiler panel controller
DKS - classic
DKS - expert
Operating manual
for the specialist
DKS expertDKS expert
5s
Dok. Nr. 112819 31/2011

Operating manual
DKS - classic DKS - expert
2Dok. Nr. 112819 31/2011
Contents
1 Information for mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Preparation of the assembly and start-up . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4 Allocation of the connectors 230 V parte . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4.1 Connection burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4.2 1-stage heat generator without burner norm-connector. . . . . . . . . . . 8
1.4.3 Allocation of the connectors sensors part . . . . . . . . . . . . . . . . . . . . . 9
1.5 Dimensions DKS - classic/ - expert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2 Specialist notes to the operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Display check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Structure of the parameter levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3 Parameter levels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1 Level 1 and 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2 Service level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2.1 Operating data "dat". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2.2 Switching output function on and off . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2.3 Displaying the controller output ports. . . . . . . . . . . . . . . . . . . . . . . . 15
3.2.4 Change of parameters on level 3 . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3 Change of settings in the coded service levels 4 to 12 . . . . . . . . . . . . . . . 17
3.3.1 Example: Sensor configuration store (parameter 4-0) . . . . . . . . . . . 17
4 General description of functions and parameters . . . . . . . . . . . . . . . . 19
4.1 Level 3 - Heating circuits/Domestic hot water . . . . . . . . . . . . . . . . . . . . . . 19
4.1.1 Heating curve/base point (parameter 3-1) . . . . . . . . . . . . . . . . . . . . 19
4.1.2 Room-temperature compensation
(Reinforcement room influence, p-part) (parameter 3-7) . . . . . . . . . . . . . 22
4.2 4th level - Configuration of the plant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.3 5th level - Domestic hot water production . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.3.1 Basic function of domestic hot water production . . . . . . . . . . . . . . . 23
4.4 7th level - Heating circle function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.4.1 Basic functions heating circle function . . . . . . . . . . . . . . . . . . . . . . . 24
4.4.2 Heating limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.5 8th level - Solar function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.5.1 Basic functions solar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.6 10th-11th level - Boiler management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.6.1 Basic functions heat generator management. . . . . . . . . . . . . . . . . . 27

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5 Overview of settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.1 3rd level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.2 4th level - Configuration of the plant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.3 5th level - DHW production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.4 7th level - Heating circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.5 8th level - Solar functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.6 10th level - Parameters of heat generator . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.7 11th level - Parameters of heat generator . . . . . . . . . . . . . . . . . . . . . . . . . 33
6 Assistance for start-up and elimination of errors. . . . . . . . . . . . . . . . . 33
6.1 Checking the controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.2 Factory settings / RESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.2.1 Delete operating data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.2.2 Unlock during error message. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.2.3 Reload factory settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.3 Error-messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.4 Error message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.5 Heating circulation pump functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.6 Remote control operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.7 FS 5601 remote control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.7.1 Connecting the FS 5601 remote control . . . . . . . . . . . . . . . . . . . . . 37
6.7.2 Start-up of the FS 5601 remote control . . . . . . . . . . . . . . . . . . . . . . 37
6.7.3 Operating with FS 5601 remote control . . . . . . . . . . . . . . . . . . . . . . 38
7 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7.1 General data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7.2 Checking temperature sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8 Hydraulic variants DKS - classic /- expert . . . . . . . . . . . . . . . . . . . . . . . 41
8.1 Variant 1: DKS - expert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8.2 Variant 2: DKS - expert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
8.3 Variant 1: DKS - classic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
8.4 Variant 2: DKS - classic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
8.5 Variant 3: DKS - classic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
9 Explanation of terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . 46
10 INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Operating manual
DKS - classic DKS - expert
4Dok. Nr. 112819 31/2011
1 Information for mounting
1.1 General information
Electrical installation and safety must correspond to local regulations. The control-
ler is to left under continuing tension in order to guarantee functional readiness at
any time. Pre-positioned power switches are, therefore limited to emergency or
main switches which are usually left in the ’on position.
Warning: Make sure all electricity is switched off or fuses removed be-
fore beginning wiring work. The electricity supply must be switched
off before connecting or removing connectors. Never change the wi-
res and connections of the controller.
Connections of sensors, remote controllers, data BUS etc. to the controller must
be installed separately from those to the mains.
It may be advisable to suppress inductive loads (such as contactors, relays, mixer
drive units etc.) in the vicinity of the programmable thermostat by means of RC
circuits over their coils. (Recommended: 0.047 mF/100W, 250 VAC)
Unused sensor and signal inputs and outputs must not be connected.
The respective symbols and temperatures will not be displayed when
checking the sensors. The parameter 7-0 must be set on 3 for an unu-
sed heating circuit.
The data in this chapter refers to the connector numbering at the con-
troller. This connector numbering may deviate with installation in a
switchgear cabinet etc. Please refer to the appropriate documents.

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1.2 Preparation of the assembly and start-up
The two fixing screws can be seen in the front housing.
1. Wire and attach all electrical connectors.
2. The controller must be inserted into the intended installation cut-out and fixed
by means of the 2 fixing screws.
Before start-up it must be ensured that all components are correctly attached.
When the plant is correctly installed and ready for use the following safety precau-
tions must be taken:
• check that the protective fuse of the electricity installation is in order
• check that all necessary connectors are joined
• check that all switches are switched on
• check that all necessary sensors are attached
• check that the output functions work correctly.
1.3 Start-up
The basic display (as example see the cover page) appears after switching on the
boiler. The parameters can be adjusted afterwards! If no basic display appears,
refer to "6.1 Checking the controller", page 33.
At start-up, determine that:
• the boiler is switched on
• the clock program is correctly programmed
• all temperatures are correctly adjusted
• heating is required according to the outside temperature
• the time and the date are set correctly.
Note: Due to the automatic summer/winter time change it is possible that the time
may be adjusted by 1 h. The time in each case will not change. The time is
corrected automatically, as soon as the controller is attached at the supply,
on the next day between 2.00 and 3.00 o'clock
In addition, depending upon plant configuration, carry out the following start-up
steps:
• Controller internal function check, see "6.1 Checking the controller",
page 33
• Examine the sensors, see "7.2 Checking temperature sensors", page 40
• If all sensors are attached correctly, the sensor configuration must be
saved (Parameter 4-0 = on)
• Switching output functions on and off, see user operating manual.

Operating manual
DKS - classic DKS - expert
6Dok. Nr. 112819 31/2011
1.4 Allocation of the connectors 230 V parte
Connec-
tor No. Abbr. Symbol Denomination
classic expert
L N Net Net connection 230 VAC X X
1
2
SK Security circuit heat generator, potential-free (without
power)
X X
B4...L1 B1 Burner stage 1 X X
3 L Output phase DHW charge pump X X
5U1 Output phase heating circuit pump 1 green X X
6
7
STB1 STB1 Security thermostat heating pump circuit 1, green , poten-
tial-free (without power)
X X
8
9
M1 Output mixer heating circuit 1, green X X
8 = Mixer OPEN
9 = Mixer CLOSE
B5...T7 B2 Burner stage 2 X X
10 COutput phase DHW circulation pump X X
11 SOutput phase solar pump X X
12 U2 Output phase heating circuit pump 2 red X
1

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Dok. Nr. 112819 31/2011 7
1.4.1 Connection burner
13
14
M2 Output mixer heating circuit 2, red X
14 = Mixer OPEN
13 = Mixer CLOSE
15
16
Not Heating emergency switch, potential-free (without power) X X
PE Additional ground X X
Connec-
tor No. Abbr. Symbol Denomination
classic expert
2
WireWire
A
Connector 3-pol
black
A
Connector 4-pol
brown
Ye/gr
Connector Cable
Ye/gr
Cable

Operating manual
DKS - classic DKS - expert
8Dok. Nr. 112819 31/2011
1.4.2 1-stage heat generator without burner norm-connector
• Unscrew and remove the cable with mating connector
• Use the screw connectors of the panel controller
Connection by the direct power supply of the heat generator
screw connectors of the panel controller
Power supply heat generator

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DKS - classic DKS - expert
Dok. Nr. 112819 31/2011 9
1.4.3 Allocation of the connectors sensors part
Connec-
tor No. Abbr. Symbol Denomination
classic expert
20 eBUS eBUS eBUS X X
21 TK Sensor heat generator X X
22 TB Sensor domestic hot water X X
23 TA Outside temperature sensor X X
24 TV1 Flow temperature sensor heating circuit 1, green X X
25 SW Setpoint value input analog 0-10V X X
26 TKO Solar panel sensor X X
28 TBU DHW tank bottom with solar application X X
31 TV2 Flow temperature sensor heating circuit 2, red X
MGround X X
22
2
1
2

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DKS - classic DKS - expert
10 Dok. Nr. 112819 31/2011
1.5 Dimensions DKS - classic/ - expert
Fixing housing
290
265
405
116
128
4,4
4,4
8,5
8,5
A
A
A
A
98 11
Screw hole A
145
84,7
180
115
100
290
400
450