OEM Tools 37208 Service manual

UNPACKING
After unpacking the OEMTOOLS™Master Freeze Plug Kit,
inspect carefully for any damage that may have occurred
during transit. Check for loose, missing, or damaged parts.
If any damage is observed, a shipping damage claim
must be filed with the carrier. DO NOT use the Master
Freeze Plug Kit if broken, bent, cracked or damaged parts
(including labels) are noted. Any Master Freeze Plug Kit that
appears damaged in any way, operates abnormally or is
missing parts should be removed from service immediately.
If you suspect that the Master Freeze Plug Kit was
subjected to shock load (a load that was dropped suddenly,
unexpectedly, etc.), immediately discontinue use until it has
been checked by a factory authorized service center.
Please read and save these instructions. Read through this owner’s manual carefully before using product. Protect yourself and
others by observing all safety information, warnings, and cautions. Failure to comply with instructions could result in personal
injury and/or damage to product or property. Please retain instructions for future reference.
The following safety information is provided as a guideline to help you operate your product under the safest possible conditions.
Any tool or piece of equipment can be potentially dangerous to use when safety or safe handling instructions are not known or
not followed. The following safety instructions are to provide the user with the information necessary for safe use and operation.
Please read and retain these instructions for the continued safe use of your product. Failure to follow instructions listed below
may result in serious injury. In addition, make certain that anyone who uses the equipment understands and follows these
safety instructions as well.
Operating Instructions and Parts Manual 27208
FOR CUSTOMER SERVICE
Technical Question?
CALL 1-866-458-2472
[email protected]
Thank you very much for choosing an OEMTOOLS™Product!
For future reference, please register your new tool at www.oem-tools.com and complete the owner’s record below:
Model: _______________ Purchase Date: ___________
Save the receipt, warranty and these instructions. It is important that you read the entire manual to become familiar with this product
before you begin using it. This product is designed for certain applications only. OEMTOOLS™cannot be responsible for issues
arising from modification. We strongly recommend this product is not modified and/or used for any application other than that for
which it was designed. If you have any questions relative to a particular application, DO NOT use the product until you have first
contacted customer service to determine if it can or should be performed on the product.
Explanation of Safety Signal Words
WARNING:Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION:Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION:Used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may
result in property damage.
NOTES:Provide clarity and helpful information.
MASTER FREEZE PLUG KIT
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2018 OEMTOOLS™
WARNING

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Operating Instructions and Parts Manual 27208
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MASTER FREEZE PLUG KIT
IMPORTANT INSTRUCTIONS
AND SAFETY RULES
1. Know your product. Read this manual carefully. Learn
the product’s applications and limitations, as well as
potential hazards specific to it.
2. Keep work area clean and well lit. Cluttered or dark
work areas invite accidents.
3. Keep children away. All children should be kept away
from the work area. Never let a child handle this
product without strict adult supervision.
4. DO NOT operate this product if under the influence of
alcohol or drugs. Read warning labels on prescriptions
to determine if your judgment or reflexes are impaired
while taking drugs. If there is any doubt, DO NOT
attempt to operate.
5. Use safety equipment. Eye protection should be
worn at all times when operating this product. Use
ANSI approved safety glasses. Everyday eyeglasses
are NOT safety glasses. Dust mask, non-skid safety
shoes, hard hat or hearing protection should be used
in appropriate conditions.
6. Wear proper apparel. Loose clothing, gloves, neck-ties,
rings, bracelets or other jewelry may present a potential
hazard when operating this product. Keep all apparel
clear of the product.
7. DO NOT overreach. Keep proper footing and balance
at all times when operating this product.
8. Check for damage. Check your product regularly. If
part of the product is damaged, it should be carefully
inspected to make sure that it can perform its intended
function correctly. If in doubt, the part should be
repaired. Refer all servicing to a qualified technician.
Consult your dealer for advice.
9. Keep away from flammables. DO NOT attempt to
operate this product near flammable materials or
combustibles. Failure to comply may cause serious
injury or death.
10. Store idle product out of the reach of children and
untrained persons. This product may be dangerous in
the hands of untrained users.
11. Maintain product with care.
12. Keep product dry and clean.
13. DO NOT use a damaged product. Tag damaged
products “DO NOT USE” until repaired.
14. Check for misalignment or binding of moving parts,
breakage of parts, and any other condition that may
affect the product’s operation.
15. Use only accessories that are recommended by the
manufacturer for your model. Accessories that may be
suitable for one product may become hazardous when
used on another product.
16. If damaged, have the product serviced before using.
Many accidents are caused by poorly maintained
products.
17. Product service must be performed only by qualified
repair personnel. Service or maintenance performed by
unqualified personnel could result in a risk of injury.
18. When servicing a product, use only identical
replacement parts. Use of unauthorized parts or
failure to follow maintenance instructions may create
a risk of injury.
19. Maintain a safe working environment. Keep the work
area well lit. Make sure there is adequate surrounding
workspace. Keep the work area free of obstructions,
grease, oil, trash, and other debris. DO NOT use this
product in a damp or wet location.
20. Maintain labels and nameplates on this product. These
carry important information. If unreadable or missing,
contact OEMTOOLS™for a replacement.
21. Avoid accidental fire and/or explosion. DO NOT smoke
near engine fuel and battery components.
22. Before use, read and understand all warnings, safety
precautions, and instructions as outlined in the vehicle
manufacturer’s service manual. It is beyond the
scope of this manual to properly describe the correct
procedure and test data for each vehicle.
23. Always perform vehicle service in a properly ventilated
area. Never run an engine without proper ventilation
for its exhaust. Stop work and take necessary steps
to improve ventilation in the work area if you develop
momentary eye, nose, or throat irritation as this
indicates inadequate ventilation.
24. Engine parts that are in motion and unexpected
movement of a vehicle can injure or kill. When
working near moving engine parts, wear snug fit
clothing and keep hands and fingers away from
moving parts. Keep hoses and tools clear of moving
parts. Always stay clear of moving engine parts.
Hoses and tools can be thrown through the air if not
kept clear of moving engine parts.
25. The unexpected movement of a vehicle can injure or
kill. When working on vehicles, always set the parking
brake and chock the wheels.
26. For safety purposes and the prevention of damage to
expensive components, it is advised that the user have
an understanding of basic automotive repair and a
working knowledge of automotive systems.
27. This equipment is intended only for professional use by
personnel trained in performing the service functions
for which it was designed.
28. This equipment is designed for servicing a variety
of vehicles in a safe, convenient manner. However,
differences in vehicle makes and models may make it
impossible to use this equipment as it is intended.
DO NOT attempt to force the use of this equipment
on an application for which it was not designed to
perform.
29. The procedures documented in this manual are to
serve as guidelines for the use of this equipment.
30. In addition to these guidelines, always follow the
manufacturer’s recommended procedures when
servicing each unique vehicle.
31. The use of this equipment is simple and straightforward
if you follow the instructions. When operating this
equipment, use common sense, and always stop to
think before using this tool.

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Operating Instructions and Parts Manual 27208
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MASTER FREEZE PLUG KIT
32. We believe the information contained herein to be reliable.
However, general technical information is given by us without
charge and the user shall employ such information at their
own discretion and risk. We assume no responsibility for
results or damages incurred from the use of such information
in whole or in part. Always refer to specific instructions and
technical information supplied by vehicle manufacturer.
NOTE: The manufacturer declines any and all
responsibility for damage to vehicles or components if
said damage is the result of unskillful handling by the
operator or of failure to observe the basic safety rules set
forth in the instruction manual.
WARNING:Read Rules for Safe Operation and
Instructions carefully.
IMPORTANT SAFETY INSTRUCTIONS
The warnings, precautions, and instructions discussed
in this manual cannot cover all possible conditions
and situations that may occur. The operator must
understand that common sense and caution are factors
which cannot be built into this product but must be
supplied by the operator.
DISPOSAL
At the end of the useful life of the product, dispose
of the components according to all state, federal and
local regulations.
PRODUCT DESCRIPTION
The OEMTOOLS™27208 Master Freeze Plug Kit is
designed to install freeze plugs on liquid-cooled gas and
diesel engines.
PRODUCT SPECIFICATIONS
Product Dimensions: 28" x 4" x 2.2"
Driver Shafts Included: 8" Straight, 18" Angled
Head Adapters: 3/4", 1", 1-1/4", 1-1/2", 1-3/4"
Adapter Angle: Adjustable
Item Weight: 5.3 Lbs.
CONTENTS
8 In. Shaft (1), 18 In. Angled Shaft (1), Head Adapters (5),
Knurled Ring Nut End (1), Blow-Mold Case (1)
and Instruction Manual (1)
OPERATION
WARNING:ALLOW THE ENGINE TO COOL PRIOR
TO PERFORMING ENGINE SERVICE.
1. Select the appropriate adapter for the freeze plug.
NOTE: Pressure should be applied to the outer edges of
the freeze plug during installation.
2. Slide the retaining ring over the back end of the chosen
driver and hold the adapter onto the ball end. Tighten
the adapter into place at the desired angle.
3. Apply a sealant to the edges of the freeze plug.
NOTE: Refer to the manufacturer’s maintenance manual
for vehicle specific information.
4. With the freeze plug in place on the engine block, place
the adapter over the plug. Lightly hammer the back end
of the driver until the freeze plug is fully inserted.
NOTE: The top of the freeze plug should be situated just
below the surface of the engine block. The freeze plug
should be level across.
PRODUCT LAYOUT
Figure Description Qty.
A 18" Angled Shaft 1
B 8" Shaft 1
C 3/4" Head Adapter 1
D 1" Head Adapter 1
E 1-1/4" Head Adapter 1
F 1-1/2" Head Adapter 1
G 1-3/4" Head Adapter 1
H Knurled Ring Nut 1
PARTS LIST
NOTE: Not all components of the product are
replacement items but are illustrated as a convenient
reference for location and position in the assembly
sequence.
OEMTOOLS™and/or its distributors have provided the
parts list and assembly diagram as a reference only.
Neither OEMTOOLS™nor its distributors make any
representation or warranty of any kind to the buyer and/
or user of this tool that he or she is qualified to do any
repairs or replace any parts of this product. OEMTOOLS™
and its distributors expressly state that all repairs or parts
replacement should be done by certified or licensed
technicians. The buyer assumes all risk and liability
arising out of his or her repairs or parts replacement to
the original production.
A
B
C
D
E
F
G
H

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Operating Instructions and Parts Manual 27208
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MASTER FREEZE PLUG KIT
CONTACT US
3580 E. Raines Road, Suite 3, Memphis, TN 38118
Tel: [phone]
www.oem-tools.com
OEMTOOLS™LIMITED LIFETIME WARRANTY
For as long as you own this OEMTOOLS™product, if you find any defect in material or workmanship, through
normal usage, return it to the place of purchase or to OEMTOOLS™for repair or replacement at our discretion. In
order to obtain this service, send your tool and proof of purchase (transportation pre-paid) to: OEMTOOLS™Q.A.
Dept., 3580 E. Raines Road #3, Memphis, TN 38118.
We will not be responsible for lost or damaged goods during transportation; please insure your package. If our
inspection verifies the defect, we will either repair or replace the product, or we may elect to refund the purchase
price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our
expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of
our warranty, then you must bear the cost of returning the product.
OEMTOOLS™does not provide warranty for products labeled other than OEM®or OEMTOOLS™. OEMTOOLS™will
not provide any warranty for products subjected to abnormal use. Abnormal use includes (but is not limited to) abuse,
accident, alteration, neglect, and unauthorized or unreasonable use or repairs. This warranty does not cover bits,
blades, files, batteries, or calibration. We recommend that you maintain your tools and sharpen or replace blades, bits,
files, and batteries as necessary. OEMTOOLS™reserves the right to make any changes in construction or design at
any time without any obligation in incorporating such changes to tools or equipment previously sold.
OEMTOOLS™makes every effort to ensure that its products meet high quality and durability standards, and
warrants to the original purchaser that this product is free from defects in materials and workmanship for the
period of one year from the date of purchase. This warranty does not apply to damage due directly or indirectly
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear and tear, or to lack of maintenance.
We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or
consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation
of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS
WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE
WARRANTIES OF MERCHANTABILITY AND FITNESS. This warranty gives you specific legal rights, and you may
also have other rights, which vary from state to state.
Don’t forget to register your new OEMTOOLS™product at www.oem-tools.com.