OEM DRAUGHT CAP NEUTRAL 30 User manual

TRANSLATION OF THE ORIGINAL
INSTRUCTIONS
DRAUGHT CAP
NEUTRAL mod. 30/35/40
MOTORIZED mod. 30/35/40
USE AND WARNING INSTRUCTIONS
OEM ALI GROUP S.r.l a socio unico
Viale Lombardia, 33 Bozzolo (MN) - Italia
Tel. [phone] –Fax [phone]
[email protected] –www.oemali.com
Cod: OM40.00070

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CHAPTER 0 –INDEX
PREFACE
All rights reserved. No part of this publication can be reproduced, distributed, translated into other languages or
transmitted by any electronic or mechanical means, including photocopy, recording or any other storage and retrieval
system, for other purposes other than the only personal use of the buyer, without express written permission of the
Manufacturer.
The Manufacturer is in no way responsible for the consequences of any mishandled operations carried out by the
user.
EDITOR'S NOTE
This documentation is specifically intended for technicians; therefore, some information that is easily deductible from
reading texts and examining drawings may not have been further specified.
The Publisher is not, in any way, responsible for the information and data in this manual: all the information contained
therein has been provided, checked and approved during verification by the Manufacturer.
The Publisher is in no way responsible for the consequences of any mishandled operations carried out by the user.
GENERAL
All operational and maintenance instructions and recommendations described in this guide must be complied with.
For best results, the Manufacturer recommends to perform regularly all the cleaning and maintenance operations to
keep the plant in the best condition.
It’s very important to train the personnel responsible for the machine, both in terms of its use, as well as for the
maintenance and control of compliance with operating procedures and all the safety standards in this manual.
Edition: 06/2020
Version: 1.0
COPYRIGHT
© 2020 OEM ALI GROUP S.r.l. a socio unico

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CHAPTER 0 –INDEX
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Summary
1IDENTIFICATION..................................................................................................................................... 8
1.1 Manufacturer identification..........................................................................................8
1.2 Identification................................................................................................................8
1.3 Targa di identificazione.................................................................................................8
1.4 Declaration of Conformity CE (Fac-simile) .....................................................................9
1.5 Reference Directives...................................................................................................10
2PRELIMINARY INFORMATION............................................................................................................12
2.1 Recipients...................................................................................................................12
2.2 Supply and Storage.....................................................................................................12
2.3 Updates......................................................................................................................12
2.4 Language....................................................................................................................12
2.5 Operators...................................................................................................................13
2.6 Symbols used in manual .............................................................................................14
2.7 Glossary .....................................................................................................................14
2.8 Individual protection devices......................................................................................16
2.9 User safety areas........................................................................................................17
2.10 Warranty....................................................................................................................18
3SAFETIES .................................................................................................................................................21
3.1 General Warnings.......................................................................................................21
3.2 Safety devices.............................................................................................................22
3.3 Noise..........................................................................................................................23
3.4 Vibrations...................................................................................................................23
3.5 Electromagnetic compatibility ....................................................................................23
3.6 Remaining risk............................................................................................................24
4DESCRIPTION........................................................................................................................................27
4.1 Correct use.................................................................................................................27
4.2 Reasonably predictable wrong use..............................................................................27
4.3 Obligations and prohibitions.......................................................................................28
4.3.1 User obligations 28
4.3.2 Staff obligation (operators/maintainers/technicians) 28
4.3.3 Staff prohibition (operators/maintainers/technicians) 28

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4.4 Dati tecnici ................................................................ Errore. Il segnalibro non è definito.
4.5 Layout measures ........................................................................................................30
4.5.1 Cap measures - model 30 NEUTRAL 30
4.5.2 Cap measures - model 30 MOTORIZED 31
4.5.3 Cap measures - model 35/40 NEUTRAL 32
4.5.4 Cap measures - model 35/40 MOTORIZED 33
4.6 Main components.......................................................................................................34
4.6.1 Neutral cap components 34
4.6.2 Motorized cap components 35
4.7 General description ....................................................................................................36
4.7.1 Fumes passage in the neutral cap 36
4.7.2 Fumes passage in the motorized cap 37
5TRASPORT AND INSTALLATION ......................................................................................................39
5.1 Introduction ...............................................................................................................39
5.2 Packaging ...................................................................................................................39
5.2.1 Packaging removal 40
5.2.2 Packaging disposal 40
5.3 Transportation and handling.......................................................................................40
5.3.1 Group and Weight Division Table 41
5.3.2 Transport operations 41
5.4 Installation.................................................................................................................43
5.4.1 Predisposition charced to the customer 43
5.4.2 Allowed environmental conditions 43
5.4.3 Cap positioning 45
5.4.4 Neutral/motorized cap assembly (model 30) 46
5.4.5 Neutral cap assembly (model 35/40) 47
5.4.6 Motorized cap assembly (model 35/40) 48
5.5 Connections ...............................................................................................................49
5.5.1 Electrical connection 49
6CONTROLS AND USE...........................................................................................................................51
6.1 Operator positioning ..................................................................................................51
6.2 Motorized cap control buttons ...................................................................................52
6.3 How to use it ..............................................................................................................53

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6.3.1 Preliminary checks 53
6.3.2 Startup procedure 53
6.3.3 Turning off procedure 53
7MAINTENANCE ....................................................................................................................................55
7.1. 56
7.1 Safety Warnings .........................................................................................................56
7.2 Ordinary Maintenance................................................................................................57
7.2.1 Cleaning 57
7.3 Extraordinary Maintenance ........................................................................................58
8PUTTING THE EQUIPMENT OUT OF ORDER AND DISPOSING OF IT .......................................61
8.1 Putting the equipment out of order and storing it.......................................................61
8.2 Disposal......................................................................................................................62
9ATTACHMENTS ....................................................................................................................................65

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PAGINA LASCIATA INTENZIONALMENTE BIANCA

CAPPA NEUTRA/MOTORIZZ. serie 30/35/40
CHAPTER 1 –IDENTIFICATION
Page 7
Capitolo 1
IDENTIFICATION

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CHAPTER 1 –IDENTIFICATION
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1 IDENTIFICATION
1.1 Manufacturer identification
Manufacturer
OEM ALI GROUP S.r.l. a socio unico
Address
Viale Lombardia, 33
Bozzolo (MN) - Italia
Tel. [phone] –Fax [phone]
[email protected] - www.oemali.com
1.2 Identification
Type
NEUTRAL/MOTORIZED DRAUGHT CAP
Modello
MOD. 30/35/40
Year of construction
2020
1.3 Targa di identificazione
The machine has an identification plate located on the side panel.
On the plate there are the details of the machine to be mentioned in case of need to the OEM ALI GROUP S.r.l a
socio unico.
PROHIBITION!
It is absolutely forbidden to remove the CE identification plate and/or replace it with other plates. If,
for accidental reasons, the license plate is damaged or removed, the customer must inform the
Manufacturer.

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1.4 Declaration of Conformity CE (Fac-simile)

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1.5 Reference Directives
The machine supplied by OEM ALI GROUP S.R.L A SOCIO UNICO does not belong to one of the categories of
machines listed in the list covered in Annex IV of the Directive; therefore, for the purpose of the declaration of
conformity of the machine to the present directive, OEM ALI GROUP S.R.L A SOCIO UNICO applies the procedure
of compliance assessing with internal control on the manufacture of the machine, see attached VIII.
In order to certify the machine's compliance with the provisions of the Directive, OEM ALI GROUP S.R.L A SOCIO
UNICO before to entry in the market , carried out the risk assessment in order to verify compliance with the essential
safety and health requirements provided by the Directive as well as the tests and checks provided by the relevant
reference rules. The technical construction file was produced in accordance with Annex VII of the 2006/42/CE
Directive and it is available to be verified by supervisory bodies on a reasoned application, as required by the relevant
legislation.
OEM ALI GROUP S.R.L A SOCIO UNICO provides the introduction on the market of the machine by equipping it and
accompanying it with:
CE Marking
CE Declaration of Conformity
Instruction and Warning Manual
(Documentation drawn up in paragraph 1.7.4 of the Machines Directive
2006/42/CE)
Please note that the oven was designed according to the following Guidelines:
2006/42/CE
Machines Directive
2014/30/UE
Electromagnetic Compatibility Directive

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CHAPTER 2 –PRELIMINARY INFORMATION
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Chapter 2
PRELIMINARY INFORMATION

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CHAPTER 2 –PRELIMINARY INFORMATION
2 PRELIMINARY INFORMATION
2.1 Recipients
The manual is intended for operators in charge of using and managing the machine in all its stages of technical life.
It contains themes that refer to the correct use of the machine, in order to maintain the functional and qualitative
characteristics of the machine over time.
All information and warnings are for a proper use in complete safety.
The manual, like the CE Declaration of Conformity, is an integral part of the machine and must always accompany it
in every move or resale.
It is the user's job to keep this documentation intact, to allow it to be consulted, throughout the life of the machine.
2.2 Supply and Storage
The manual is provided in paper and electronic format. All additional documentation will be provided in the annex
to this manual. This manual can be downloaded in pdf format by linking to the site: www.oemali.com.
Keep this manual in conjunction with the machine, so that it can be easily consulted by the operator.
The manual is an integral part of the safety, so:
1. must be kept intact (in all its parts). If it is lost or ruined, you should immediately request a copy.
2. must follow the machine until demolition (even in the case of movements, sale, rental, rent, etc....);
3. The attached manuals are part of this documentation and apply to them the same
recommendations/prescription as this manual.
The Manufacturer declines all responsibility for the wrong use of the machine and/or for damages caused as a result
of operations not covered in the technical documentation.
2.3 Updates
If the machine needs functional modifications or replacements, the Manufacturer is responsible for reviewing or
updating the manual. The Manufacturer is responsible for delivering the manual update.
The user is also responsible for ensuring that, if this document is modified by the Manufacturer, the updated versions
of the manual are actually present at the points of use.
2.4 Language
The original manual was written in Italian.
Any translations in additional languages must be done from the original instructions.
The Constructor is responsible for the information contained in the original instructions; translations in different
languages cannot be fully verified, so if an inconsistency is detected you must follow the text in the original language
or contact our Technical Documentation Office.

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2.5 Operators
In order to establish with certainty what are the skills and qualifications of the operators involved in the various tasks
(starting, cleaning, routine maintenance), see the following table:
Qualification
DEFINITION
Operator
Part of the User’s staff trained and machine-enabled for production purposes for the
activities for which it was built and supplied.
He will be able to perform all the necessary operations for the proper functioning of the
machine and for the safety of himself or any collaborators. he must have a proven
experience of using these types of machines and be trained, informed and educated
about them.
In case of doubt, he should report any anomaly to his superior.
Note: he isn’t authorized to perform any maintenance activity.
Mechanical Maintainer
Qualified technician able to perform preventive/corrective maintenance on all
mechanical parts of the machine subject to maintenance or repair.
Qualified technician able to have access to all parts of the machine for visual analysis,
equipment health control, adjustments and calibrations.
Qualified technician capable of:
1. using the machine as the operator;
2. intervening on mechanical organs for adjustments, maintenance and repairs;
3. reading technical drawings and spare part-list.
In extraordinary cases, he is trained to work the machine with reduced safeties.
If necessary, it can give instructions to the operator for a good use of the machine for
production purposes.
Note: he is not enabled to intervene on electrical systems under tension.
Electric
Maintainer
Qualified technician able to carry out preventive/corrective maintenance on all electrical
parts of the machine subject to maintenance or repair.
Qualified technician able to have access to all parts of the machine for visual analysis,
equipment health control, adjustments and calibrations.
Qualified technician capable of:
1. using the machine as the operator;
1. intervening on adjustments and electrical systems for maintenance, repair and
replacement of worn parts;
1. reading electrical diagrams and check the correct functional cycle.
If necessary, it can give the operator instructions for a good use of the machine for
production purposes.
He can operate in the presence of voltage inside the electrical panels, derivation boxes,
control equipment etc. only if he is the appropriate person (PEI). (Reference regulatory
EN50110-1).
Manufacturer's
Technician
Technician qualified by the Manufacturer and/or by his distributor for complex
operations, because he knows the production cycle of construction of the machine.
This person intervenes in accordance with the user's requests.
Skills are mechanical.

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CHAPTER 2 –PRELIMINARY INFORMATION
The qualifications shown in the table on this page are obligatory within a category of people defined as "trained
person”.
TYPE
DEFINITION
Trained Person
The one who has been informed, instructed and trained at work and any dangers
arising from misuse. He also knows the importance of safety devices, safety
standards and safe working conditions.
2.6 Symbols used in manual
SYMBOL
DEFINITION
Symbol used to identify warnings that are important for the safety of the operator
and/or machine.
Symbol used to identify information of particular importance in the manual. The
information also relates to the safety of personnel involved in the use of the
machine.
Symbol used to indicate a general prohibition.
2.7 Glossary
In manuals you can find a technical terminology or with an unusual meaning.
The following explains the used terms and abbreviations:
TERM
DEFINITION
Lifting accessories
Components or equipment not connected to the machines that allow, located between
the machine and the load or on the load itself, the grasp of the load. The harnesses and
their components are also considered lifting accessories.
ATEX
It derives from the words ATmosphères and EXplosibles and it is the conventional name
that groups two directives of the European Union (EU):
•2014/34/EU for the regulation of the equipment used in explosion risk areas;
•99/92/CE for the safety and health of the workers in explosive atmospheres or in
explosion risk environments.
Failure
A general failure that prevents the normal operation of a machine, a plant, etc.
Chains, ropes or
straps
Elements designed and built for lifting purposes as an integral part of lifting machines or
lifting accessories.
Damage
Any adverse consequences resulting from the occurrence of a dangerous event.
D.P.I.
The term Individual Protection Device (acronym DPI) refers to products that have the
function of safeguarding the worker (operator, maintainer, technician, etc.) that you wear
or take them with you, from health and safety risks.
breakdown
Element totally deprived of normal ability to execute a required function.

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TERM
DEFINITION
Support
Equipped or intended to be equipped with an activation system, composed of parts or
components, at least one of which moves, connected to each other solidly for a well-
established application.
Malfunction
Faulty or inappropriate operation of a machine or one of its elements performing a
particular function.
Protection measure
Expected measure to achieve risk reduction, implemented:
•By the designer (inherently safe design, additional protections and protection
measures, information for use) and/or
•By the user (organization: safe working procedures, surveillance, work permits;
provision and use of additional means of protection; use of personal protective
equipment; training).
Danger
Potential source of damage that, if not avoided, implicates a risk to the safety and health
of the people exposed.
Exposed person
Any person who is entirely or in part in a dangerous area.
Prevention
The set of necessary provisions or measures, also according to the particularity of the
work, experience and technique, to avoid risks or reduce the chances of happening.
Protection
Defense against what could harm. An element that is between those who can suffer the
damage and what can cause it for hazards that cannot be reasonably eliminated or for
risks that cannot be sufficiently reduced during design. We distinguish:
•active protection that the operators themselves must activate (emergency stops
for example) and/or wear (DPI);
•passive protection that intervenes even without human command.
Barrier
Physical barrier, designed as part of the machine, to provide protection.
Fixed Barrier
Protection held in place (i.e. closed) or permanently (welded) or by means of fastening
systems (screws, bolts, etc.) that make it impossible to remove/open without the help of
tools (keys, screwdrivers or hex key). Easy-to-remove fasteners are not allowed (e.g. plastic
knob).
Mobile Barrier
Barrier mechanically connected to the machine structure (e.g. with hinges or guides) that
can be opened without the use of tools.
Risk
Combination of the probabilities of damage and the severity of that damage.
Residual risk
Risk that remains after taking protection and prevention measures.
Transpallet
A mechanical vehicle used to handle loads in warehouses, industrial interiors or external
yard. The vehicle moves on rubberized or non-rubber wheels, either by electric or manual
traction and it is equipped with a pneumatic lift system that allows to detach the load from
the ground and to move it.
Expected use
Use of a machine in accordance with the information provided in the instructions for use.
Reasonably
predictable misuse
Use of a machine in a way not foreseen by the designer, but that can result from an easily
predictable human behavior.

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CHAPTER 2 –PRELIMINARY INFORMATION
2.8 Individual protection devices
When you work near the machine, both for assembly operations, and for maintenance and/or regulation operations,
you must strictly comply with the general anti-injury rules, for this it will be important to use the individual protection
devices (D.P.I.) required for each operation.
Here is the full list of individual protection devices (D.P.I.) that can be requested for different procedures:
SYMBOL
DESCRIPTION
Obligation to use protective or insulation gloves.
It indicates a requirement for staff to use protective or insulation gloves.
Obligation to use safety shoes.
It indicates a prescription for staff to use safety shoes to protect their feet.
Obligation to wear protective clothing.
It indicates a requirement for staff to wear specific protective clothing.
Obligation to use protective helmet.
It indicates a requirement for staff to use a helmet to protect their head.
Obligation to use protective glasses.
Indicates a prescription for staff to use protective glasses.
Obligation to use noise protection devices.
It indicates a prescription for staff to use headphones or earplugs to protect their
hearing.
Obligation to read the manual of instructions.
It indicates a requirement for staff to consult (and understand) the support
instructions and warning before working with it
The clothing of those who operate or maintain the machine must comply with the essential safety requirements
defined by the EU 2016/425 and the laws in the country where the machine is installed.

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2.9 User safety areas
The areas around the machine are divided as follows:
TERM
DESCRIPTION
Command areas
These are the areas where the user and other operators can perform control and
command operations of the cyclical functions of the machine both automatically and
semi-automatically, acting on the appropriate control panels or for the execution of
the manual operations.
Maintenance Zones/
Adjustment
These are the areas where mechanical maintainers can perform maintenance or
regulation. These areas are considered dangerous and not accessible during the
normal operation of the oven. Operators should be fully aware of safety warnings
and individual devices to wear.
Dangerous areas
All spaces inside and/or around the machine where a person may be exposed to
danger.
The dangers and risks that exist in these areas are protected, as far as possible, by protections (carters, hatches).
BAN!
When the machine is ON, it is ABSOLUTELY BANNED to operate in dangerous areas as some risks
may not have been totally cancelled.

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CHAPTER 2 –PRELIMINARY INFORMATION
2.10 Warranty
The full warranty clauses are listed in the sales agreement.
The terms of the trade agreement (if different) take precedence over what is in this section.
The warranty is subject to the following general conditions:
•opening of the packaging and installation must be carried out in the presence of the technicians authorized
by the Manufacturer;
•The first start and positive testing of the installed machine must be done in the presence and under the
guidance of the Manufacturer's technicians; the intervention sheet related to the installation/testing of the
oven must be completed.
•The machine must be used within the limits declared in the contract and reported in the technical
documentation.
•Maintenance must be carried out in the time and manner provided by the manual, using original spare parts
OEM ALI GROUP S.R.L A SOCIO UNICO and entrusting the interventions to qualified personnel.
The warranty expires if:
•failure to respect safety standards;
•removal or tampering of the control and security devices (protections);
•changes to the safety conditions established by the Manufacturer in the machine management software;
•misuse of the machine;
•use of the machine by uneducated and/or unauthorised personnel or non-compliance with the competences
of the various operators, as indicated in the manual;
•modifications or repairs made by the user without the Builder's written permission;
•partial or total non-compliance of instructions;
•power defects (electric, compressed air, etc.);
•lack of maintenance;
•use of non-original parts;
•exceptional events such as flooding, fires (if not caused by machines).
Additional details may be present in the trade agreement.
The terms of the trade agreement (if different) take precedence over what is in this section.

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CHAPTER 3 –SAFETIES
Chapter 3
SAFETIES