Omron E5CK User manual

E5CK Digital Controller (Programmable Type) User's Manual Cat. No. H090-E1-01B
User's Manual
Cat. No. H090-E1-01B
Digital Controller
(Programmable Type)
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E5CK
I
The E5CKĆT is a highĆperformance programmable digital controller. The E5CKĆT alĆ
lows the user to carry out the following:
•Set program patterns to each step by time or ramp rise rate
•Execute ad ance, hold and reset step operations
•Execute continuous operation of all patterns and repeated operation of same patterns
•Check the start of each step or program end time by signals.
•Count time from the beginning of each step (time signal)
•Select from many types of temperature and analog input (multiĆinput)
•Select output functions such as control output or alarm output (output assignment)
•Monitor the control loop by LBA (Loop Break Alarm)
•Use the communications function
•Calibrate input or transfer output
•The E5CKĆT also features a watertight construction (NEMA4: equi alent to IP66).
This User's Manual describes how to use the E5CKĆT.
Before using your E5CKĆT thoroughly read and understand this manual in order to
ensure correct use.
Also, store this manual in a safe place so that it can be retrie ed whene er necessary.
PRECAUTIONS IN USING THE PRODUCT
When the product is used under the circumstances or en ironment below, ensure adĆ
herence to limitations of the ratings and functions. Also, take countermeasures for
safety precautions such as failĆsafe installations.
(1) Use under circumstances or en ironments which are not described in this user's manual.
(2) Use for nuclear power control, railway, air craft, ehicle, incinerator, medical equipment, enterĆ
tainment equipment, safety de ice, etc.
(3) Use for applications where death or serious property damage is possible and extensi e safety preĆ
cautions are required.
About this manual
(1) All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted,
in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior
written permission of OMRON.
(2) Moreover, because OMRON is constantly striving to improve its high-quality products, the information in this
manual is subject to change without notice.
(3) Every precaution has been taken in the preparation of this manual. Nevertheless, if you find any errors or omis-
sions, please contact the branch of OMRON or sales office listed at the end of this manual, and inform them
of the catalog No. on the front cover.
Preface

E5CK
II
JMeanings of Abbreviations
Sometimes the following abbre iations are used in parameter names, figures and in text exĆ
planations. These abbre iations mean the following:
Symbol Term
PV Process alue
SP (Present) set point *1
LBA Loop break alarm
AT AutoĆtuning
EU Engineering unit *2
*1 In program pattern diagrams, the present SP is indicated.
*2 C, m, g and other units are indicated for scaled data. Howe er, EU" is used as the minimum
unit for the data. For example, for 50.02 (m)", 1EU is taken as the minimum unit 0.01 (m).
JHow to Read Display Symbols
The following tables show the correspondence between the symbols displayed on the displays
and alphabet characters.
ABCDEFGHI J KL M
NOPQRST UVWXYZ
J“Reference” mark
This mark indicates that extra, useful information follows, such as supplementary explanations
and how to apply functions.
Conventions Used in This Manual

E5CK
III
JHow This Manual is Organized
Purpose Title Description
Learning about the gener-
al features of the E5CK-T
Chapteră1ăăINTRODUCĆ
TION
This chapter describes the feaĆ
tures of the E5CKĆT, names of
parts, and typical functions.
Setting up Chapteră2ăăPREPARAĆ
TIONS
This chapter describes the operaĆ
tions that you must carry out
(e.g. installation, wiring and
switch settings) before you can
use the E5CKĆT.
Basic E5CK-T operations Chapteră3ăăBASIC OPERAĆ
TION
Chapteră5ăăPARAMETERS
These chapters describe using
basic control examples how to
use the front panel keys and how
to iew the display when setting
the parameters of the major funcĆ
tions for the E5CKĆT.
Applied E5CK-T opera-
tions
Chapteră4ăăAPPLIED OPĆ
ERATION
Chapteră5ăăPARAMETERS
These chapters describes the imĆ
portant functions of the E5AKĆT
and how to use the parameters
for making full use of the
E5CKĆT.
Communications with a
host computer
Chapteră6ăăUSING THE
COMMUNICATIONS
FUNCTION
This chapter mainly describes
how to use the communications
commands, and gi es program
examples.
Calibration Chapteră7ăăCALIBRATION This chapter describes how the
user should calibrate the
E5CKĆT.
Troubleshooting Chapteră8ăăTROUBLEĆ
SHOOTING
This chapter describes what to do
if any problems occur.

E5CK
IV
PRECAUTIONS ON SAFETY
Marks For Ensuring Safe Use and Their Meanings
This manual uses the following marks to indicate precautions for ensuring that the
E5CKĆT is used safely.
The precautions indicated below describe important information regarding safety. Be
sure to follow the instructions described in these precautions.
WARNING Incorrect handling may cause death or injury.
WARNING
Do not touch the terminals while the power is
ON.
This may cause an electric shock.

E5CK
V
NOTICE
Be sure to obser e these precautions to ensure safe use.
Do not use the product in places where explosi e or flammable gases may be present.
Ne er disassemble, repair or modify the product.
Tighten the terminal screws properly.
Use the specified size of solderless terminals for wiring.
Use the product within the rated supply oltage.
Use the product within the rated load.
The life expectancy of the output relay aries considerably according to its switching capacity and
operating conditions. Be sure to use the output relay within its rated load and electrical life expecĆ
tomcy. If the output relay is used beyond its life expectancy, its contacts may become fused or burned.
If you remo e the controller from its case, ne er touch nor apply shock to the electronic parts inside.
Do not co er the E5CKĆT. (Ensure sufficient space around the controller to allow heat radiation.)
Do not use the controller in the following places:
Ă•Places subject to icing, condensation, dust, corrosi e gas (especially sulfide gas or ammonia gas).
Ă•Places subject ibration and large shocks.
Ă•Places subject to splashing liquid or oil atmosphere.
Ă•Places subject to intense temperature changes.
Ă•Places subject to heat radiation from a furnace.
Be sure to wire properly with correct polarity of terminals.
When wiring input or output lines to your controller, keep the following points in mind to reduce the
influence from inducti e noise:
Ă•Allow adequate space between the high oltage/current power lines and the input/output lines.
Ă•A oid parallel or common wiring with high oltage sources and power lines carrying large currents.
Ă•Using separating pipes, ducts, and shielded line is also useful in protecting the controller, and its
lines from inducti e noise.
Cleaning: Do not use paint thinner or organic sol ents. Use standard grade alcohol to clean the prodĆ
uct.
Use a oltage (100 to 240 VAC at 50 to 60 Hz). At power ON, the prescribed oltage le el must be
attained within two seconds.
Allow as much space as possible between the controller and de ices that generate a powerful high
frequency (highĆfrequency welders, highĆfrequency sewing machines, etc.) or surge. These de ices
may cause malfunctions.
If there is a large powerĆgenerating peripheral de ice and any of its lines near the controller, attach
a surge suppressor or noise filter to the de ice to stop the noise affecting the controller system. In
particular, motors, transformers, solenoids and magnetic coils ha e an inductance component, and
therefore can generate ery strong noise.
When mounting a noise filter on the power supply to the controller, be sure to first check the filter's
oltage and current capacity, and then mount the filter as close as possible to the controller.

E5CK
VI
Use within the following temperature and humidity ranges:
Ă•Temperature: Ć10C to 55C, humidity: 35%RH to 85%RH (with no icing or condensation)
If the controller is installed inside a control board, the ambient temperature must be kept to under
55C, including the temperature around the controller.
If the controller is subjected to heat radiation, use a fan to cool the surface of the controller to under
55C.
Store within the following temperature and humidity ranges:
Ă•Temperature: Ć25C to 65C, humidity: 35%RH to 85%RH (with no icing or condensation)
Ne er place hea y objects on, or apply pressure to the controller that may cause it to deform and deteĆ
riorate during use or storage.
A oid using the controller in places near a radio, tele ision set, or wireless installation. These de ices
can cause radio disturbances which ad ersely affect the performance of the controller.

E5CK
Preface I. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conventions Used in This Manual II. . . . . . . . . . . . . . .
Precautions on Safety IV. . . . . . . . . . . . . . . . . . . . . . . . .
CHAPTER 1 INTRODUCTION 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . .
This chapter introduces the names of parts on the E5CK-T and their functions.
For details on how to use the controller and parameter settings, see Chapter 2
onwards.
1.1 Names of parts 1–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Input and Output 1–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Program 1–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Parameters and Menus 1–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 About the Communications Function 1–11. . . . . . . . . . . . . . . . . . . . . . .
1.6 About Calibration 1–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHAPTER 2 PREPARATIONS 2–1. . . . . . . . . . . . . . . . . . . . . . . . . . .
This chapter describes the operations (e.g. setup, installation and wiring) you
should carry out before turning the E5CK-T ON.
2.1 Setup 2–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Installation 2–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Wiring Terminals 2–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHAPTER 3 BASIC OPERATION 3–1. . . . . . . . . . . . . . . . . . . . . . . .
This chapter describes actual examples for understanding the basic operation of
the E5CK-T.
3.1 Convention Used in this Chapter 3–2. . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Setting Input Specifications 3–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Setting Output Specifications 3–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Setting Alarm Type 3–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5 Setting Patterns 3–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6 Protect Mode 3–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7 Starting and Stopping Operation 3–20. . . . . . . . . . . . . . . . . . . . . . . . . . .
3.8 Adjusting Control Operation 3–21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHAPTER 4 APPLIED OPERATION 4–1. . . . . . . . . . . . . . . . . . . . . .
This chapter describes each of the parameters required for making full use of the
features of the E5CK-T.
Read this chapter while referring to the parameter descriptions in chapter 5.
4.1 Selecting the Control Method 4–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Operating Condition Restrictions 4–5. . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Ramp Rise Rate Setup Program 4–7. . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Program Operation 4–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents

E5CK
4.5 Program output 4–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.6 Setting Running Conditions 4–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.7 How to Use Event Input 4–17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.8 LBA 4–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.9 How to Use Transfer Output 4–21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHAPTER 5 PARAMETERS 5–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
This chapter describes the parameters of the E5CK-T.
Use this chapter as a reference guide.
Conventions Used in this Chapter 5–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Protect Mode 5–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual Mode 5–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Level 0 Mode 5–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Program Mode 5–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Level 1 Mode 5–17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Level 2 Mode 5–22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setup Mode 5–28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Expansion Mode 5–36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Option Mode 5–44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calibration Mode 5–48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHAPTER 6 USING THE COMMUNICATIONS FUNCTION 6–1. .
This chapter mainly describes communications with a host computer and com-
munications commands.
6.1 Outline of the Communications Function 6–2. . . . . . . . . . . . . . . . . . . .
6.2 Preparing for Communications 6–3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 Command Structure 6–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4 Commands and Responses 6–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5 How to Read Communications Error Information 6–15. . . . . . . . . . . . .
6.6 Program Example 6–17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHAPTER 7 CALIBRATION 7–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
This chapter describes procedures for each calibration operation.
Read this chapter only when the controller must be calibrated.
7.1 Parameter Structure 7–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Calibrating Thermocouples 7–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3 Calibrating Platinum Resistance Thermometers 7–7. . . . . . . . . . . . .
7.4 Calibrating Current Input 7–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5 Calibrating Voltage Input 7–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6 Checking Indication Accuracy 7–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E5CK
CHAPTER 8 TROUBLESHOOTING 8–1. . . . . . . . . . . . . . . . . . . . . .
This chapter describes how to find out and remedy the cause if the E5CK-T
does not function properly.
Remedy E5CK-T trouble in the order of the descriptions in this chapter
8.1 Initial Checks 8–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 How to Use the Error Display 8–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 How to Use the Error Output 8–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4 Checking Operation Restrictions 8–6. . . . . . . . . . . . . . . . . . . . . . . . . . .
APPENDIX
SPECIFICATIONS A–2. . . . . . . . . . . . . . . . . . . . . . . .
CONTROL BLOCK DIAGRAM A–5. . . . . . . . . . . . . .
SETTING LIST A–6. . . . . . . . . . . . . . . . . . . . . . . . . . .
MODEL LIST A–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PARAMETER OPERATIONS LIST A–11. . . . . . . . . .
ASCII CODE LIST A–13. . . . . . . . . . . . . . . . . . . . . . . .
INDEX
REVISION HISTORY

CHAPTER 1 INTRODUCTION
E5CK
1–1
CHAPTER 1
INTRODUCTION
This chapter introduces the names of parts on the E5CKĆT and their
functions.
For details on how to use the controller and parameter settings, see
Chapter 2 onwards.
CHAPTER1
1.1 Names of parts 1Ć2. . . . . . . . . . . . . . . . . . . . . . . .
Main parts 1Ć2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front panel 1Ć2. . . . . . . . . . . . . . . . . . . . . . . . . . .
About the displays 1Ć3. . . . . . . . . . . . . . . . . . . . .
How to use keys 1Ć4. . . . . . . . . . . . . . . . . . . . . . .
1.2 Input and Output 1Ć5. . . . . . . . . . . . . . . . . . . . . .
Input 1Ć5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Output 1Ć6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Program 1Ć7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Parameters and Menus 1Ć8. . . . . . . . . . . . . . . . .
Parameter types 1Ć8. . . . . . . . . . . . . . . . . . . . . . .
Selecting modes 1Ć9. . . . . . . . . . . . . . . . . . . . . . . .
Selecting parameters 1Ć10. . . . . . . . . . . . . . . . . . .
Fixing settings 1Ć10. . . . . . . . . . . . . . . . . . . . . . . . .
1.5 About the Communications Function 1Ć11. . . .
1.6 About Calibration 1Ć12. . . . . . . . . . . . . . . . . . . . . .

CHAPTER 1 INTRODUCTION
E5CK
1–2
1.1 Names of parts
JMain parts
P 2-6
P 2-3
P 2-2
Input type jumper
connector
Terminals
Rear case
Output unit
Front panel
JFront panel
OUT1
OUT2
SUB1
MANU
RST
RMT
AT
Operation indica-
tors
Run/Reset key
Display key Down key Up key
No.2 display
No.1 display
RUN/RST

1.1 Names of parts
E5CK
1–3
JAbout the displays
Displays the process alue or parameter symbols.
Displays the set point, manipulated ariable or parameter settings.
Ă•OUT1
Lights when the pulse output function assigned to control output 1" is
ON.
Ă•OUT2
Lights when the pulse output function assigned to control output 2" is
ON.
Ă•SUB1
Lights when the pulse output function assigned to auxiliary output 1"
is ON.
Ă•MANU
Lights in the manual operation mode.
Ă•RST
Lights when the control is in reset status.
Ă•RMT
Lights during remote operation.
Ă•AT
Flashes during autoĆtuning.
FNo.1 display
FNo.2 display
FOperation status
indicators

CHAPTER 1 INTRODUCTION
E5CK
1–4
The following describes basic key operations.
To change to run operation from the reset status, press this key for one seĆ
cond minimum.
To change to the reset status from run operation, press this key for two seĆ
conds minimum.
The functions of this key change according to how long it is pressed. If the
key is pressed for less than one second, the parameters are switched. If the
key is pressed for one second minimum, the menu display appears. In key
operations from here on, press the key" refers to pressing the key for less
than one second.
For details on switching of parameters and menu display items, see page
1Ć10.
Each press of key increments or ad ances the alues or settings on the
No.2 display, while each press of the key decrements or returns the
alues or settings on the No.2 display.
Functions ary, for example, when the RUN/RST key is held down simultaĆ
neously with the key, or a key is held down continuously. For details,
see page 1Ć10. Also, chapters 3 and 4 describe examples using arious key
combinations.
JHow to use keys
Fkey
RUN/RST
Fkey
Fkey

1.2 Input and Output
E5CK
1–5
1.2 Input and Output
Alarm 2
Temperature
input
Voltage input
Current input
Event input
Controller Control output
(heat)
Control output
(cool)
Alarm 1
Alarm 3
LBA
Error 1
Error 2
Control output 1
Control output 2
Auxiliary
output 1
Transfer
output 1
Input type
jumper
LBA
Error 1
Error 2
Error 2
The E5CKĆT supports the following inputs:
Temperature input, Current input, Voltage input, and E ent input.
FTemperature input/Voltage input/Current input
Ă•Only one of temperature input, current input and oltage input can be
selected and connected to the controller. In the abo e figure, temperaĆ
ture input is selected.
Ă•The following input sensors can be connected for temperature input:
Thermocouple: K, J, T, E, L, U, N, R, S, B, W, PLII
Platinum resistance thermometer: JPt100, Pt100
Ă•The following currents can be connected for current input:
4 to 20 mA, 0 to 20 mA
Ă•The following oltages can be connected for oltage input:
1 to 5 VDC, 0 to 5 VDC, 0 to 10 VDC
Add on the input unit (E53-CKB) when using e ent input. You can select
from the following fi e e ent inputs:
Run/Reset, Auto/Manual, Hold/Hold Cancel, Ad ance, Pattern
JInput
FEvent input

CHAPTER 1 INTRODUCTION
E5CK
1–6
The output functions of the E5CKĆT do not operate for fi e seconds after the
E5CKĆT is turned ON.
The E5CKĆT supports the following fi e outputs:
Control output 1
Control output 2
Auxiliary output 1
Transfer output
When using control output 1 and 2, set the output unit (sold separately).
Nine output units are a ailable to suit the output circuit configration.
When using transfer output, add on the communication unit (E53ĆAKF).
Ă•The E5CK-T supports the following twel e output functions:
Control output (heat), Control output (cool), Alarms 1 to 3, LBA,
Time Signals 1 and 2, Program End, Stage Output,
Error 1 (input error), Error 2 (A/D con erter error)
Ă•Assign these output functions to control output 1, control output 2 and
auxiliary output 1.
Ă•Only control output (heat), control output (cool), alarms 1 to 3 and LBA
can be assigned to control outputs 1 and 2. Only alarms 1 to 3, LBA, error
1 and error 2 can be assigned to auxiliary output 1.
In the example on the pre ious page, control output (heat)" is assigned
to "control output 1", "alarm 1" is assigned to "control output 2", and
"alarm 2" is assigned to "auxiliary output 1". Accordingly, the configuĆ
ration is such that heating control output is connected to control output
1, and alarm output is connected to control output 2 and auxiliary outĆ
put 1.
Ă•When the control is heating and cooling control, assign "control output
(cool)" to "control output 1" or "control output 2".
Ă•The E5AK-T supports the following four transfer outputs:
Present SP, Process alue, Heating side manipulated ariable,
Cooling side manipulated ariable
Ă•These transfer outputs can be output after being scaled. Setting of an upĆ
per limit alue smaller than the lower limit alue is allowed, so re erse
scaling can also be carried out.
JOutput
FOutput assign-
ments
FTransfer output

1.3 Program
E5CK
1–7
1.3 Program
E5CK-T allows you to configure programs made up of a maximum of four
patterns (pattern 0 to 3) each comprising a maximum of 16 steps.
The number of patterns and steps in each pattern can be specified in paĆ
rameters.
Pattern 3
Pattern 1
Pattern 0
Step 0 Step 1 Step 2 Step 15
Ă•Generally, the time setup method" is used to configure programs. By
this method, set points at each step and time are used as program eleĆ
ments. Howe er, the ramp rise rate setup method" can also be used. By
this method, the set point, ramp time and soak times are used as program
elements.
Ă•Generally, the target patterns are specified before the program is
executed.
Ă•In parameter setup, you can specify repeated execution of the same patĆ
tern (Repeat) or consecuti e execution of all patterns 0 to 4 (Run all).
Ă•During program operation, steps can be skipped (Ad ance) and the conĆ
trol monitoring can be paused (Hold).
Ă•Alarms that are assigned as outputs operate referenced to the alarm alĆ
ues preset to each pattern.
Ă•Time signals, program end and stage output can be output according to
output assignment.
Ă•ON/OFF signals are output as time signals according to the timer that
takes a specified step as its start point.
JHow programs
are structured
JProgram opera-
tion
FStep operation
JAlarm output
JProgram output

CHAPTER 1 INTRODUCTION
E5CK
1–8
1.4 Parameters and Menus
E5CKĆT parameters are distributed between the following ten modes:
Protect mode
Manual mode
Le el 0 mode
Program mode
Le el 1 mode
Le el 2 mode
Setup mode
Expansion mode
Option mode
Calibration mode
The settings of parameters in each of eight modes (excluding the protect
mode and manual mode) can be checked and modified by selection on the
menu display.
The protect function is for pre enting unwanted modification of parameĆ
ters, and switching between run and reset operation or auto and manual
operation.
In this mode, the controller can be switched to manual operation. The maĆ
nipulated ariable can be manipulated manually only in this mode.
Set the controller to this mode during normal operation. In this mode, you
can change the set point and pattern during operation, and execute step
operation (e.g. ad ance). You can only monitor (not change) the process
alue, step No., standby time, pattern elapsing time, pattern execution
count and manipulated ariable.
This is the programming mode. In this mode, you can set the number of
steps used in each pattern, pattern execution count, alarm alues, set
points for each step, step time, and time signals for two steps.
This is the main mode for adjusting control. In this mode, you can execute
AT (autoĆtuning), and set up the control period, PID parameters.
This is the auxiliary mode for adjusting control. In this mode, you can set
the parameters for limiting the manipulated ariable, switch between the
remote and local modes, and set the loop break alarm (LBA), alarm hysterĆ
esis and the digital filter alue of inputs.
This is the mode for setting the basic specifications. In this mode, you can
set parameters that must be checked or set before operation such as the
input type, scaling, output assignments and direct/re erse operation.
JParameter types
FProtect mode
FManual mode
FLevel 0 mode
FProgram mode
FLevel 1 mode
FLevel 2 mode
FSetup mode

1.4 Parameters and Menus
E5CK
1–9
This is the mode for setting expanded functions. In this mode, you can set
SP setting limitter, switching between ad anced PID control or ON/OFF
control, program time unit, selection of step time/rate of rise programĆ
ming, time unit of ramp rise rate, and the time for automatic return to the
monitoring display.
This is the mode for setting optional functions. You can select this mode
only when an option unit is mounted in the controller. In this mode, you
can set the communications conditions, transfer output and e ent input
parameters to match the type of option unit mount in the controller.
This mode is pro ided so that the user can calibrate inputs and output.
When calibrating input, the selected input type is calibrated. Whereas,
transfer output can be calibrated only when the communication unit
(E53ĆCKF) is set in the controller.
The following diagram shows the order in which modes are selected.
1 second min.
1 second min.
1 second min.
1 second min.
1 second min.
1 second min.
1 second min.
1 second min.
Level 0 mode
Program mode
Level 2 mode
Setup mode
Expansion mode
Option mode
Calibration mode
Power ON
Level 1 mode
Manual mode
Protect mode
1 second min.
1 second min.
1 second min.
1 second min.
1 second min.
+
+
+
+
+
RUN/RST
RUN/RST
RUN/RST
Ă•To select the menu display in any of the abo e modes (excluding the proĆ
tect mode and manual mode), press the key for 1 second minimum.
When you ha e selected the menu display, the pre ious mode is selected.
For example, if you selected the menu display while in the le el 0 mode,
the No.2 display changes to [ ] as shown on the left.
Ă•To mo e to the desired mode after you ha e entered the menu display,
select the desired mode using the keys and hold down the
key for one second minimum. The display switches to the first parameter
of the mode that you specified.
Ă•Protected modes cannot be selected. Also, the menu display does not apĆ
pear when modes are protected up to the program mode.
FExpansion mode
FOption mode
FCalibration mode
JSelecting modes

CHAPTER 1 INTRODUCTION
E5CK
1–10
Ă•If you select [ ], [ ], [ ] or [ ] in the menu display, the
le el 0, program, le el 1 and le el 2 modes, respecti ely, are selected.
These modes are selected with control still continuing.
Ă•If you select[ĂĂ ] [ĂĂ ] [ĂĂ ] or [ĂĂ ] in the menu display, the
setup, expansion, option and calibration modes, respecti ely, are seĆ
lected.
When these modes are selected, the control is reset. So, control outputs
and auxiliary output are turned OFF. When another mode is selected
while in these modes control, reset is canceled.
Ă•To set the controller to the protect mode or to return to the le el 0 mode
from the protect mode, press the RUN/RST key and the key simultaĆ
neously for 1 second minimum.
Ă•To set the controller to the manual mode, press the key for one seĆ
cond minimum with the key held down in the le el 0 to 2 modes. To
return to the le el 0 mode in the manual mode, press the key for one
second minimum with the key pressed. Be sure to press the key
first in this operation.
Ă•When the controller is not in the manual mode, each press of the key
switches the parameter in the respecti e mode.
Parameter
1
Parameter
2
Parameter
3
Parameter
n
Ă•If you press the key when at the final parameter, the display returns
to the top parameter for the current mode.
Ă•When you change parameter settings or contents, specify the parameter
using the or keys, and either lea e the setting for at least two
seconds or press the key. This fixes the setting.
Ă•When another mode is selected, the content of the parameters before the
mode was selected is fixed.
Ă•When you turn the power OFF, you must first fix the settings and paramĆ
eter contents (by pressing the key or selecting another mode). The
settings and parameter contents are sometimes not changed by merely
pressing the or keys.
JSelecting
parameters
JFixing settings