Omron NY532-5400 User manual

Machine Automation Controller
Industrial PC Platform
NJ/NY-series
G code
Instructions Reference Manual
NJ501-5300
NY532-5400
O031-E1-02

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in
any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior
written permission of OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because
OMRON is constantly striving to improve its high-quality products, the information contained in this manual is
subject to change without notice. Every precaution has been taken in the preparation of this manual. Neverthe-
less, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages
resulting from the use of the information contained in this publication.
• Sysmac and SYSMAC are trademarks or registered trademarks of OMRON Corporation in Japan and other
countries for OMRON factory automation products.
• Microsoft, Windows, Excel, and Visual Basic are either registered trademarks or trademarks of Microsoft Corpora-
tion in the United States and other countries.
• EtherCAT®is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany.
• ODVA, CIP, CompoNet, DeviceNet, and EtherNet/IP are trademarks of ODVA.
• The SD and SDHC logos are trademarks of SD-3C, LLC.
• Intel and Intel Core are trademarks of Intel Corporation in the U.S. and / or other countries.
Other company names and product names in this document are the trademarks or registered trademarks of their
respective companies.
Trademarks
Copyrights
NOTE
Microsoft product screen shots reprinted with permission from Microsoft Corporation.

1
Introduction
NJ/NY-series G code Instructions Reference Manual (O031)
Introduction
Thank you for purchasing an NJ/NY-series NC Integrated Controller. (“NJ/NY-series NC Integrated
Controller” is sometimes abbreviated as “NC Integrated Controller”.)
This manual contains information that is necessary to use the NC Integrated Controller. Please read
this manual and make sure you understand the functionality and performance of the NC Integrated
Controller before you attempt to use it in a control system.
Keep this manual in a safe place where it will be available for reference during operation.
This manual only describes functions that are added to NJ501-5300 or NY532-5400.
When you use NJ501-5300, also consult manuals for the NJ-series listed in Related Manuals on page
21 for functions common to NJ501- Series including NJ501-1.
When you use NY532-5400, also consult manuals for the NY-series listed in Related Manuals on page
21 for functions common to NY532- Series including NY532-1.
This manual is intended for the following personnel, who must also have knowledge of electrical sys-
tems (an electrical engineer or person with equivalent skills).
- Personnel in charge of introducing FA systems
- Personnel in charge of designing FA systems
- Personnel in charge of installing and maintaining FA systems
- Personnel in charge of managing FA systems and facilities
This manual is also intended for personnel who understand the following contents.
• For programming, this manual is intended for personnel who understand the programming language
specifications in international standard IEC 61131-3 or Japanese standard JIS 3503.
• For NC programming, this manual is intended for personnel who understand the programming lan-
guage specifications in international standard ISO 6983-1 or Japanese standard JIS 6315.
This manual covers the following products.
• NJ-series NC Integrated Controller
NJ501-5300
• NY-series NC Integrated Controller
NY532-5400
Intended Audience
Applicable Products

Relevant Manuals
2NJ/NY-series G code Instructions Reference Manual (O031)
Relevant Manuals
The following table lists the relevant manuals for this product. Read all of the manuals that are relevant
to your system configuration and application before you use this product.
Most operations are performed from the Sysmac Studio and CNC Operator Automation Software.
Refer to the Sysmac Studio Version 1 Operation Manual (Cat. No. W504) for information on the Sys-
mac Studio, and CNC Operator Operation Manual (Cat. No. O032) for the CNC Operator.
Relevant Manuals for NJ Series
Purpose of use
Manual
Basic information
NJ-series CPU Unit Hardware User’s Manual NJ/NX-series CPU Unit Software User’s Manual NJ/NX-series Instructions Reference Manual NJ/NX-series CPU Unit Motion Control User’s Manual NJ/NX-series Motion Control Instructions Reference Manual NJ/NX-series CPU Unit Built-in EtherCAT®Port User’s Manual
NJ/NX-series CPU Unit Built-in EtherNet/IP™ Port User’s Manual NJ/NY-series NC Integrated Controller User’s Manual NJ/NY-series G code Instructions Reference Manual NJ/NX-series Troubleshooting Manual
Introduction to NJ-series Controllers 
Setting devices and hardware

Using motion control 
Using EtherCAT 
Using EtherNet/IP 
Software settings

Using motion control 
Using EtherCAT 
Using EtherNet/IP 
Using numerical control 
Writing the user program

Using motion control 
Using EtherCAT 
Using EtherNet/IP 
Using numerical control 
Programming error processing 
Testing operation and debugging

Using motion control 
Using EtherCAT 
Using EtherNet/IP 
Using numerical control 

3
Relevant Manuals
NJ/NY-series G code Instructions Reference Manual (O031)
Learning about error management and
corrections *1 
Maintenance

Using motion control 
Using EtherCAT 
Using EtherNet/IP 
*1. Refer to the NJ/NX-series Troubleshooting Manual (Cat. No. W503) for the error management concepts and the error items. However,
refer to the manuals that are indicated with triangles () for details on errors corresponding to the products with the manuals that are
indicated with triangles ().
Purpose of use
Manual
Basic information
NJ-series CPU Unit Hardware User’s Manual NJ/NX-series CPU Unit Software User’s Manual NJ/NX-series Instructions Reference Manual NJ/NX-series CPU Unit Motion Control User’s Manual NJ/NX-series Motion Control Instructions Reference Manual NJ/NX-series CPU Unit Built-in EtherCAT®Port User’s Manual
NJ/NX-series CPU Unit Built-in EtherNet/IP™ Port User’s Manual NJ/NY-series NC Integrated Controller User’s Manual NJ/NY-series G code Instructions Reference Manual NJ/NX-series Troubleshooting Manual

Relevant Manuals
4NJ/NY-series G code Instructions Reference Manual (O031)
Relevant Manuals for NY Series
Purpose of use
Manual
Basic information
NY-series Industrial Panel PC Hardware User’s Manual NY-series Industrial Box PC Hardware User’s Manual NY-series Industrial Panel PC / Industrial Box PC Setup User’s Manual NY-series Industrial Panel PC / Industrial Box PC Software User’s Manual NY-series Instructions Reference Manual NY-series Industrial Panel PC / Industrial Box PC Motion Control User’s Manual NY-series Motion Control Instructions Reference Manual NY-series Industrial Panel PC / Industrial Box PC Built-in EtherCAT Port User’s Manual NY-series Industrial Panel PC / Industrial Box PC Built-in EtherNet/IP Port User’s Manual NJ/NY-series NC Integrated Controller User’s Manual NJ/NY-series G code Instructions Reference Manual NY-series Troubleshooting Manual
Introduction to NY-series Panel PCs 
Introduction to NY-series Box PCs 
Setting devices and hardware 

Using motion control 
Using EtherCAT 
Using EtherNet/IP 
Making setup*1
*1. Refer to the NY-series Industrial Panel PC / Industrial Box PC Setup User’s Manual (Cat. No. W568) for how to set up
and how to use the utilities on Windows.

Making initial settings
Preparing to use Controllers
Software settings

Using motion control 
Using EtherCAT 
Using EtherNet/IP 
Using numerical control 
Writing the user program

Using motion control 
Using EtherCAT 
Using EtherNet/IP 
Using CNC functions 
Programming error processing 
Testing operation and debugging

Using motion control 
Using EtherCAT 
Using EtherNet/IP 
Using numerical control 
Learning about error management and
corrections*2
*2. Refer to the NY-series Troubleshooting Manual (Cat. No. W564) for the error management concepts and the error items.
However, refer to the manuals that are indicated with triangles () for details on errors corresponding to the products with
the manuals that are indicated with triangles ().

Maintenance

Using motion control 
Using EtherCAT 
Using EtherNet/IP 

5
Manual Structure
NJ/NY-series G code Instructions Reference Manual (O031)
Manual Structure
The following page structure and symbols are used in this manual.
Note This illustration is only provided as a sample. It may not literally appear in this manual.
Page Structure and Symbols
4-9
4 Installation and Wiring
NJ-series CPU Unit Hardware User’s Manual (W500)
stinUgnitnuoM3-4
4
stnenopmoCrellortnoCgnitcennoC1-3-4
4-3 Mounting Units
The Units that make up an NJ-series Controller can be connected simply by pressing the Units together
and locking the sliders by moving them toward the back of the Units. The End Cover is connected in the
same way to the Unit on the far right side of the Controller.
1Join the Units so that the connectors fit exactly.
2The yellow sliders at the top and bottom of each Unit lock the Units together. Move the sliders
toward the back of the Units as shown below until they click into place.
Precautions for Correct UsePrecautions for Correct Use
4-3-1 Connecting Controller Components
Connector
Hook Hook holes
Slider
Lock
Release
Move the sliders toward the back
until they lock into place.
Level 1 heading
Level 2 heading
Level 3 heading
Level 2 heading
A step in a procedure
Manual name
Special information
Level 3 heading
Page tab
Gives the current
headings.
Indicates a procedure.
Icons indicate
precautions, additional
information, or reference
information.
Gives the number
of the main section.
The sliders on the tops and bottoms of the Power Supply Unit, CPU Unit, I/O Units, Special I/O
Units, and CPU Bus Units must be completely locked (until they click into place) after connecting
the adjacent Unit connectors.

Manual Structure
6NJ/NY-series G code Instructions Reference Manual (O031)
Special information in this manual is classified as follows:
Precautions for Safe Use
Precautions on what to do and what not to do to ensure safe usage of the product.
Precautions for Correct Use
Precautions on what to do and what not to do to ensure proper operation and performance.
Additional Information
Additional information to read as required.
This information is provided to increase understanding and ease of operation.
Version Information
Information on differences in specifications and functionality for NC Integrated Controller with
different unit versions and for different versions of the Sysmac Studio and the CNC Operator
are given.
Note References are provided to more detailed or related information.
Special Information

7
Sections in this Manual
NJ/NY-series G code Instructions Reference Manual (O031)
1
2
3
4
A
1
2
3
4
A
Basic Information on NC Programming
G Code
M Code
PROGRAM CODES
Appendices
Sections in this Manual

CONTENTS
8NJ/NY-series G code Instructions Reference Manual (O031)
CONTENTS
Introduction ..............................................................................................................1
Intended Audience....................................................................................................................................... 1
Applicable Products..................................................................................................................................... 1
Relevant Manuals .....................................................................................................2
Relevant Manuals for NJ Series .................................................................................................................. 2
Relevant Manuals for NY Series.................................................................................................................. 4
Manual Structure ......................................................................................................5
Page Structure and Symbols....................................................................................................................... 5
Special Information...................................................................................................................................... 6
Sections in this Manual ...........................................................................................7
Terms and Conditions Agreement ........................................................................12
Warranty, Limitations of Liability ................................................................................................................ 12
Application Considerations ........................................................................................................................ 13
Disclaimers ................................................................................................................................................ 13
Safety Precautions .................................................................................................14
Precautions for Safe Use.......................................................................................15
Precaution for Correct Use....................................................................................16
Regulations and Standards...................................................................................17
Versions ..................................................................................................................18
Checking Versions ..................................................................................................................................... 18
Related Manuals .....................................................................................................21
Terminology ............................................................................................................24
Revision History .....................................................................................................25
Section 1 Basic Information on NC Programming
Instructions ............................................................................................................................................... 1-2
Instruction Parameters.............................................................................................................................. 1-5
G Code Descriptions................................................................................................................................. 1-7
What is Modal? ......................................................................................................................................... 1-9
Section 2 G Code
Interpolation Functions.................................................................................................................. 2-3
G00 Rapid Positioning.............................................................................................................................. 2-4
G01 Linear Interpolation ........................................................................................................................... 2-6
G02, G03 Circular Interpolation ................................................................................................................ 2-8
G31 Skip Function .................................................................................................................................. 2-13
Dwell .............................................................................................................................................. 2-15
G04 Dwell ............................................................................................................................................... 2-16
Feed Functions ............................................................................................................................. 2-17
Feedrate Function (F function) ............................................................................................................... 2-18