Omron NY532-1*00-112*13**0 User manual

Industrial PC Platform
NY-series
IPC Machine Controller
Hardware User's Manual
NY512-1500-1XX£13££X
NY512-1400-1XX£13££X
NY512-1300-1XX£13££X
Industrial Box PC
W556-E2-04
Industrial Box PC

NOTE
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or
transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or other-
wise, without the prior written permission of OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover,
because OMRON is constantly striving to improve its high-quality products, the information contained
in this manual is subject to change without notice. Every precaution has been taken in the preparation
of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is
any liability assumed for damages resulting from the use of the information contained in this publica-
tion.
Trademarks
•Sysmac and SYSMAC are trademarks or registered trademarks of OMRON Corporation in Japan
and other countries for OMRON factory automation products.
•Windows, Visual Basic and Visual Studio are either registered trademarks or trademarks of Micro-
soft Corporation in the USA and other countries.
•EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation
GmbH, Germany.
•ODVA, CIP, CompoNet, DeviceNet, and EtherNet/IP are trademarks of ODVA.
•The SD and SDHC logos are trademarks of SD-3C, LLC.
•Intel, the Intel Logo, Celeron and Intel Core are trademarks or registered trademarks of Intel Corpo-
ration or its subsidiaries in the USA and other countries.
Other company names and product names in this document are the trademarks or registered trade-
marks of their respective companies.
Copyrights
Microsoft product screen shots reprinted with permission from Microsoft Corporation.

Introduction
Thank you for purchasing the IPC Machine Controller.
This manual contains information that is necessary to use the IPC Machine Controller. Please read
this manual and make sure you understand the functionality and performance of the Box PC before
attempting to use it in a control system.
Keep this manual in a safe place where it will be available for reference during operation.
Part of the specifications and restrictions for the IPC Machine Controller are available in other man-
uals.
Refer to Relevant Manuals on page 2 and Related Manuals on page 32.
Intended Audience
This manual is intended for the following personnel, who must also have knowledge of electrical sys-
tems (an electrical engineer or the equivalent).
• Personnel in charge of introducing Factory Automation systems.
• Personnel in charge of designing Factory Automation systems.
• Personnel in charge of installing and maintaining Factory Automation systems.
• Personnel in charge of managing Factory Automation systems and facilities.
For programming, this manual is intended for personnel who understand the programming language
specifications in international standard IEC 61131-3.
Applicable Products
This manual covers following Industrial Box PC with Machine Automation Control Software configura-
tions:
NY512-1500-1XX£13££X
NY512-1400-1XX£13££X
NY512-1300-1XX£13££X
Additional Information
Refer to 1-4 Product Configuration on page 1 - 6 for configuration details.
Introduction
1
NY-series Industrial Box PC Hardware User's Manual (W556)

Relevant Manuals
The following sections provide the relevant manuals for the IPC Machine Controller.
Read all of the manuals that are relevant to your system configuration and application before you use
the IPC Machine Controller.
Overview Relevant Manuals
Purpose of use
Manual
Basic Information
NY-series IPC Machine Controller Industrial Panel PC Hardware User's Manual NY-series IPC Machine Controller Industrial Box PC Hardware User's Manual NY-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Setup User's Manual NY-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Software User's Manual NY-series Instructions Reference Manual NY-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Motion Control User's Manual NY-series Motion Control Instructions Reference Manual NY-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Built-in EtherCAT Port User's Manual NY-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Built-in EtherNet/IP Port User's Manual NY-series Troubleshooting Manual
Introduction to NY-series
Panel PC l
Introduction to NY-series Box
PC l
Setting devices and hard-
ware
l l
Using motion control l
Using EtherCAT l
Using EtherNet/IP l
Making setup
l
Making initial settings
Preparing to use Control-
lers
Software settings
l
Using motion control l
Using EtherCAT l
Using EtherNet/IP l
Relevant Manuals
2NY-series Industrial Box PC Hardware User's Manual (W556)

Purpose of use
Manual
Basic Information
NY-series IPC Machine Controller Industrial Panel PC Hardware User's Manual NY-series IPC Machine Controller Industrial Box PC Hardware User's Manual NY-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Setup User's Manual NY-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Software User's Manual NY-series Instructions Reference Manual NY-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Motion Control User's Manual NY-series Motion Control Instructions Reference Manual NY-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Built-in EtherCAT Port User's Manual NY-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Built-in EtherNet/IP Port User's Manual NY-series Troubleshooting Manul
Writing the user program
l l
Using motion control l l
Using EtherCAT l
Using EtherNet/IP l
Programming error proc-
essing l
Testing operation and debug-
ging l
l
Using motion control l
Using EtherCAT l
Using EtherNet/IP l
Learning about error man-
agement and corrections *1 p p p p p p l
Maintenance
l l
Using motion control l
Using EtherCAT l
Using EtherNet/IP l
*1. Refer to the NY-series Troubleshooting Manual (Cat. No. W564) for the error management concepts and an
overview of the error items. Refer to the manuals that are indicated with triangles for details on errors for the
corresponding Units.
Relevant Manuals
3
NY-series Industrial Box PC Hardware User's Manual (W556)

CONTENTS
Introduction .............................................................................................................. 1
Intended Audience...........................................................................................................................................1
Applicable Products .........................................................................................................................................1
Relevant Manuals..................................................................................................... 2
Overview Relevant Manuals ............................................................................................................................2
Manual Information.................................................................................................. 9
Page Structure.................................................................................................................................................9
Special Information ........................................................................................................................................10
Terms and Conditions Agreement........................................................................ 11
Warranty and Limitations of Liability .............................................................................................................. 11
Application Considerations ............................................................................................................................12
Disclaimers ....................................................................................................................................................12
Safety Precautions................................................................................................. 14
Definition of Precautionary Information..........................................................................................................14
Symbols .........................................................................................................................................................14
Warnings........................................................................................................................................................15
Cautions.........................................................................................................................................................17
Precautions for Safe Use ...................................................................................... 18
Disassembly, Dropping, Mounting, Installation and Storage .........................................................................18
Wiring.............................................................................................................................................................18
Power Supply Design and Turning ON/OFF the Power Supply.....................................................................18
Actual Operation ............................................................................................................................................19
Operation .......................................................................................................................................................19
General Communications ..............................................................................................................................20
EtherNet/IP Communications ........................................................................................................................20
EtherCAT Communications............................................................................................................................20
Motion Control ...............................................................................................................................................21
Restoring Data...............................................................................................................................................22
Battery Replacement .....................................................................................................................................22
Product Replacement ....................................................................................................................................23
Cleaning, Maintenance and Disposal ............................................................................................................23
Precautions for Correct Use ................................................................................. 24
Storage, Installation and Mounting ................................................................................................................24
Wiring.............................................................................................................................................................24
Actual Operation and Operation ....................................................................................................................25
Error Processing ............................................................................................................................................25
Restoring Data...............................................................................................................................................26
Task Settings .................................................................................................................................................26
Motion Control ...............................................................................................................................................26
EtherCAT Communications............................................................................................................................26
Battery Replacement .....................................................................................................................................26
SD Memory Cards .........................................................................................................................................27
Regulations and Standards .................................................................................. 28
Conformance to EU Directives ......................................................................................................................28
Conformance to KC Standards......................................................................................................................29
Conformance to UL and CSA Standards.......................................................................................................29
Software Licenses and Copyrights ................................................................................................................29
Versions .................................................................................................................. 30
Check Unit Versions ......................................................................................................................................30
CONTENTS
4NY-series Industrial Box PC Hardware User's Manual (W556)

Check Hardware Revision .............................................................................................................................30
Related Manuals..................................................................................................... 32
Related IPC Machine Controller Manuals......................................................................................................32
Related Products Manuals.............................................................................................................................34
Terminology and Abbreviations ........................................................................... 35
Industrial PC Platform ...................................................................................................................................35
Hardware ......................................................................................................................................................35
Software.........................................................................................................................................................36
Revision History..................................................................................................... 37
Sections in this Manual ......................................................................................... 39
Section 1 Introduction to the Industrial Box PC
1-1 Intended Use ........................................................................................................................1 - 2
1-2 Features ................................................................................................................................1 - 3
1-2-1 Hardware Features ...................................................................................................................1 - 3
1-2-2 Machine Controller Software Features......................................................................................1 - 4
1-3 ID Information Label ............................................................................................................1 - 5
1-3-1 Label with Controller License (Optional) ...................................................................................1 - 5
1-4 Product Configuration.........................................................................................................1 - 6
1-5 Overall Operating Procedure ..............................................................................................1 - 7
Section 2 System Configurations
2-1 Basic Configurations...........................................................................................................2 - 2
2-2 EtherCAT Network Configuration.......................................................................................2 - 3
2-2-1 Related EtherCAT Hardware.....................................................................................................2 - 4
2-3 EtherNet/IP Network Configuration....................................................................................2 - 5
2-3-1 Related EtherNet/IP Hardware..................................................................................................2 - 5
2-4 Connection with the Sysmac Studio..................................................................................2 - 7
2-4-1 Configurations That Allow Online Connections.........................................................................2 - 7
2-4-2 Configurations That Do Not Allow Online Connections.............................................................2 - 8
Section 3 Hardware Overview
3-1 Component Names and Functions.....................................................................................3 - 3
3-1-1 Front and Top of the Industrial Box PC .....................................................................................3 - 3
3-1-2 Back of the Industrial Box PC ...................................................................................................3 - 6
3-2 LED Indicators......................................................................................................................3 - 7
3-2-1 PWR LED Indicator ...................................................................................................................3 - 7
3-2-2 ERR LED Indicator....................................................................................................................3 - 8
3-2-3 HDD LED Indicator....................................................................................................................3 - 8
3-2-4 RUN LED Indicator....................................................................................................................3 - 8
3-3 Power Button........................................................................................................................3 - 9
3-4 Drive Bays ..........................................................................................................................3 - 10
3-5 SD Memory Card Slot ........................................................................................................ 3 - 11
3-6 PCIe Card Slot ....................................................................................................................3 - 12
CONTENTS
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3-7 Connectors .........................................................................................................................3 - 13
3-7-1 Power Connector ....................................................................................................................3 - 13
3-7-2 I/O Connector..........................................................................................................................3 - 13
3-7-3 USB Connectors .....................................................................................................................3 - 14
3-7-4 Ethernet Connectors ...............................................................................................................3 - 15
3-7-5 DVI Connector.........................................................................................................................3 - 15
3-7-6 RS-232C Connector (Optional) ...............................................................................................3 - 16
3-7-7 DVI-D Connector (Optional) ....................................................................................................3 - 16
3-7-8 NY Monitor Link Connector (Optional) ....................................................................................3 - 17
3-8 Spare Parts .........................................................................................................................3 - 18
3-8-1 Battery.....................................................................................................................................3 - 18
3-8-2 Fan Unit...................................................................................................................................3 - 18
3-8-3 Accessory Kit ..........................................................................................................................3 - 19
3-9 Optional Hardware .............................................................................................................3 - 20
3-9-1 Mounting Brackets ..................................................................................................................3 - 20
3-9-2 SD Memory Cards...................................................................................................................3 - 20
3-9-3 USB Flash Drives....................................................................................................................3 - 21
3-9-4 Storage Devices......................................................................................................................3 - 21
3-9-5 DVI Cables ..............................................................................................................................3 - 22
3-9-6 USB Type-A to USB Type-B Cables .......................................................................................3 - 22
3-9-7 NY Monitor Link Cables ..........................................................................................................3 - 23
3-9-8 Industrial Monitor ....................................................................................................................3 - 24
3-9-9 Power Supply ..........................................................................................................................3 - 24
3-9-10 UPS.........................................................................................................................................3 - 25
3-9-11 UPS Communication Cable ....................................................................................................3 - 25
Section 4 Specifications
4-1 General Specifications .......................................................................................................4 - 2
4-1-1 Dimensions and Weight ............................................................................................................4 - 2
4-1-2 General Electrical Specifications...............................................................................................4 - 3
4-1-3 Power Consumption Specifications...........................................................................................4 - 3
4-1-4 CPU Specifications ...................................................................................................................4 - 4
4-1-5 Memory Specifications ..............................................................................................................4 - 4
4-1-6 Storage Device Specifications ..................................................................................................4 - 5
4-1-7 PCIe Card Specifications ..........................................................................................................4 - 7
4-1-8 Bracket Specifications...............................................................................................................4 - 8
4-2 Connector Specifications ...................................................................................................4 - 9
4-2-1 Power Connector Specifications ...............................................................................................4 - 9
4-2-2 I/O Connector Specifications...................................................................................................4 - 10
4-2-3 USB Connector Specifications ................................................................................................4 - 14
4-2-4 Ethernet Connector Specifications..........................................................................................4 - 15
4-2-5 DVI Connector Specifications .................................................................................................4 - 19
4-2-6 DVI-D Connector Specifications..............................................................................................4 - 20
4-2-7 RS-232C Connector Specifications.........................................................................................4 - 21
4-2-8 NY Monitor Link Connector Specifications..............................................................................4 - 21
4-3 Environmental Specifications...........................................................................................4 - 23
4-3-1 Operation Environment Specifications ....................................................................................4 - 23
4-3-2 Temperature and Humidity Specifications...............................................................................4 - 24
4-3-3 Recycling Specifications .........................................................................................................4 - 26
Section 5 Installation
5-1 Unpack ..................................................................................................................................5 - 2
5-1-1 Unpack Procedure ....................................................................................................................5 - 2
5-1-2 Items Supplied ..........................................................................................................................5 - 3
5-2 Install Options ......................................................................................................................5 - 5
5-2-1 Install a Drive ............................................................................................................................5 - 5
CONTENTS
6NY-series Industrial Box PC Hardware User's Manual (W556)

5-2-2 Install the PCIe Card .................................................................................................................5 - 9
5-3 Mount ..................................................................................................................................5 - 14
5-3-1 Installation Method in Control Panels......................................................................................5 - 14
5-3-2 Product Orientation .................................................................................................................5 - 15
5-3-3 Temperature ............................................................................................................................5 - 15
5-3-4 Humidity ..................................................................................................................................5 - 18
5-3-5 Vibration and Shock ................................................................................................................5 - 18
5-3-6 Atmosphere.............................................................................................................................5 - 19
5-3-7 Electrical Environment ............................................................................................................5 - 19
5-3-8 Book Mount Procedure ...........................................................................................................5 - 24
5-3-9 Wall Mount Procedure.............................................................................................................5 - 25
5-4 Wire .....................................................................................................................................5 - 26
5-4-1 Wiring Warnings and Cautions................................................................................................5 - 26
5-4-2 Ground ....................................................................................................................................5 - 27
5-4-3 Wire the Power Connector ......................................................................................................5 - 34
5-4-4 Wire the I/O Connector ...........................................................................................................5 - 37
5-5 Connect...............................................................................................................................5 - 40
5-5-1 Connector Identification ..........................................................................................................5 - 41
5-5-2 Connection Procedure ............................................................................................................5 - 42
5-5-3 Ethernet Connection Procedure..............................................................................................5 - 44
5-5-4 Connect UPS ..........................................................................................................................5 - 45
5-6 Initial Power ON .................................................................................................................5 - 48
5-6-1 Initial Power ON Procedure.....................................................................................................5 - 48
Section 6 Operating Procedures
6-1 Power ON..............................................................................................................................6 - 2
6-1-1 Power ON Using the Power Button...........................................................................................6 - 2
6-1-2 Power ON Using the Power ON/OFF Input...............................................................................6 - 2
6-1-3 Power ON Using Safe Mode .....................................................................................................6 - 3
6-1-4 Auto Power ON .........................................................................................................................6 - 3
6-2 Power OFF ............................................................................................................................6 - 4
6-2-1 Power OFF Using the Power Button .........................................................................................6 - 4
6-2-2 Power OFF Using the Power ON/OFF Input.............................................................................6 - 4
6-2-3 Forced Power OFF Using the Power Button.............................................................................6 - 5
Section 7 Maintenance
7-1 Preventive Maintenance ......................................................................................................7 - 2
7-1-1 Preventive Maintenance Schedule............................................................................................7 - 2
7-1-2 Clean the Box PC......................................................................................................................7 - 3
7-2 Corrective Maintenance ......................................................................................................7 - 4
7-2-1 Remove the Cover ....................................................................................................................7 - 4
7-2-2 Replace the Fan Unit ................................................................................................................7 - 5
7-2-3 Replace the Battery...................................................................................................................7 - 7
7-2-4 Replace a Drive.........................................................................................................................7 - 9
7-2-5 Replace the PCIe Card ...........................................................................................................7 - 14
Appendices
A-1 BIOS ..................................................................................................................................... A - 2
A-1-1 BIOS Overview......................................................................................................................... A - 2
A-1-2 BIOS - Main.............................................................................................................................. A - 4
A-1-3 BIOS - Advanced ..................................................................................................................... A - 5
A-1-4 BIOS - Chipset ......................................................................................................................... A - 8
A-1-5 BIOS - Boot .............................................................................................................................. A - 9
CONTENTS
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A-1-6 BIOS - Security ...................................................................................................................... A - 10
A-1-7 BIOS - Save & Exit................................................................................................................. A - 10
A-2 Allocate a Drive in Windows ............................................................................................ A - 11
A-3 DVI Connector Pin Details................................................................................................ A - 12
A-3-1 DVI-I Connector Pin Details ................................................................................................... A - 12
A-3-2 DVI-D Connector Pin Details.................................................................................................. A - 13
A-4 RS-232C Connector Pin Details....................................................................................... A - 15
Index
CONTENTS
8NY-series Industrial Box PC Hardware User's Manual (W556)

Manual Information
This section provides information about this manual.
Page Structure
The following page structure is used in this manual.
A
B
C
C D
E
F
B
C
H
5 Installation
5 - 3
NY-series User's Manual (W555)
5-1 Unpack
5
5-1-1 Unpack Procedure
G
5-1 Unpack
This section provides details on how to unpack the Industrial Panel PC.
5-1-1 Unpack Procedure
1Check the package for damage.
If there is any visible damage:
• Take photos of the package and save them.
• Inform your supplier immediately.
2Open the package.
Ensure not to damage the contents.
3Ensure that all items are present.
Additional Information
Refer to 5-1-2 Items Supplied with the Product for the items supplied.
Note: This illustration is provided as a sample. It will not literally appear in this manual.
Item Explanation Item Explanation
A Level 1 heading E Special Information
B Level 2 heading F Manual name
C Level 3 heading G Page tab with the number of the main section
D Step in a procedure H Page number
Manual Information
9
NY-series Industrial Box PC Hardware User's Manual (W556)

Special Information
Special information in this manual is classified as follows:
Precautions for Safe Use
Precautions on what to do and what not to do to ensure safe usage of the product.
Precautions for Correct Use
Precautions on what to do and what not to do to ensure proper operation and performance.
Additional Information
Additional information to read as required.
This information is provided to increase understanding or make operation easier.
Version Information
Information on differences in specifications and functionality between different versions.
Manual Information
10 NY-series Industrial Box PC Hardware User's Manual (W556)

Terms and Conditions Agreement
Warranty and Limitations of Liability
Warranty
•Exclusive Warranty
Omron’s exclusive warranty is that the Products will be free from defects in materials and workman-
ship for a period of twelve months from the date of sale by Omron (or such other period expressed
in writing by Omron). Omron disclaims all other warranties, expressed or implied.
•Limitations
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT
NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF
THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE
PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE.
Omron further disclaims all warranties and responsibility of any type for claims or expenses based
on infringement by the Products or otherwise of any intellectual property right.
•Buyer Remedy
Omron’s sole obligation hereunder shall be, at Omron’s election, to (i) replace (in the form originally
shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-com-
plying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal
to the purchase price of the non-complying Product; provided that in no event shall Omron be re-
sponsible for warranty, repair, indemnity or any other claims or expenses regarding the Products un-
less Omron’s analysis confirms that the Products were properly handled, stored, installed and main-
tained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any
Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall
not be liable for the suitability or unsuitability or the results from the use of Products in combination
with any electrical or electronic components, circuits, system assemblies or any other materials or
substances or environments. Any advice, recommendations or information given orally or in writing,
are not to be construed as an amendment or addition to the above warranty.
See http://www.omron.com/global/ or contact your Omron representative for published information.
Limitations of Liability
OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CON-
SEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY
WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT,
WARRANTY, NEGLIGENCE OR STRICT LIABILITY. Further, in no event shall liability of Omron Com-
panies exceed the individual price of the Product on which liability is asserted.
Terms and Conditions Agreement
11
NY-series Industrial Box PC Hardware User's Manual (W556)

Application Considerations
Suitability for Use
Omron Companies shall not be responsible for conformity with any standards, codes or regulations
which apply to the combination of the Product in the Buyer’s application or use of the Product. At Buy-
er’s request, Omron will provide applicable third party certification documents identifying ratings and
limitations of use which apply to the Product. This information by itself is not sufficient for a complete
determination of the suitability of the Product in combination with the end product, machine, system, or
other application or use. Buyer shall be solely responsible for determining appropriateness of the par-
ticular Product with respect to Buyer’s application, product or system. Buyer shall take application re-
sponsibility in all cases.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR
PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND IN-
STALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
Programmable Products
• Omron Companies shall not be responsible for the user’s programming of a programmable Product,
or any consequence thereof.
•Omron Companies shall not be responsible for the operation of the user accessible operating sys-
tem (e.g. Windows, Linux), or any consequence thereof.
Disclaimers
Performance Data
Data presented in Omron Company websites, catalogs and other materials is provided as a guide for
the user in determining suitability and does not constitute a warranty. It may represent the result of
Omron’s test conditions, and the user must correlate it to actual application requirements. Actual per-
formance is subject to the Omron’s Warranty and Limitations of Liability.
Change in Specifications
Product specifications and accessories may be changed at any time based on improvements and oth-
er reasons. It is our practice to change part numbers when published ratings or features are changed,
or when significant construction changes are made. However, some specifications of the Product may
be changed without any notice. When in doubt, special part numbers may be assigned to fix or estab-
lish key specifications for your application. Please consult with your Omron’s representative at any
time to confirm actual specifications of purchased Product.
Terms and Conditions Agreement
12 NY-series Industrial Box PC Hardware User's Manual (W556)

Errors and Omissions
Information presented by Omron Companies has been checked and is believed to be accurate; how-
ever, no responsibility is assumed for clerical, typographical or proofreading errors or omissions.
Terms and Conditions Agreement
13
NY-series Industrial Box PC Hardware User's Manual (W556)

Safety Precautions
Definition of Precautionary Information
The following notation is used in this manual to provide precautions required to ensure safe usage of
the IPC Machine Controller. The safety precautions that are provided are extremely important to safe-
ty.
Always read and heed the information provided in all safety precautions.
The following notation is used.
WARNING
Indicates a potentially hazardous situation which, if not avoid-
ed, could result in death or serious injury. Additionally, there
may be severe property damage.
Caution
Indicates a potentially hazardous situation which, if not avoid-
ed, may result in minor or moderate injury, or property damage.
Symbols
The circle and slash symbol indicates operations that you must not do. The
specific operation is shown in the circle and explained in text.
This example indicates prohibiting disassembly.
The triangle symbol indicates precautions (including warnings). The specific
operation is shown in the triangle and explained in text.
This example indicates a precaution for electric shock.
The triangle symbol indicates precautions (including warnings). The specific
operation is shown in the triangle and explained in text.
This example indicates a general precaution.
The filled circle symbol indicates operations that you must do. The specific
operation is shown in the circle and explained in text.
This example shows a general precaution for something that you must do.
Safety Precautions
14 NY-series Industrial Box PC Hardware User's Manual (W556)

Warnings
WARNING
Disassembly and Dropping
Do not attempt to disassemble, repair, or modify the product in any way. Do-
ing so may result in malfunction or fire.
Installation
Always connect to a ground of 100 Ω or less when installing the product.
Ensure that installation and post-installation checks of the product are per-
formed by personnel in charge who possess a thorough understanding of
the machinery to be installed.
Fail-safe Measures
Provide safety measures in external circuits to ensure safety in the system if
an abnormality occurs due to malfunction of the product or due to other ex-
ternal factors affecting operation. Not doing so may result in serious acci-
dents due to incorrect operation.
Emergency stop circuits, interlock circuit, limit circuits, and similar safety
measures must be provided in external control circuits.
The product will turn OFF all outputs from Output Units in the following cas-
es. The slaves will operate according to the settings in the slaves.
•If an error occurs in the power supply
•If a CPU watchdog timer error or CPU reset occurs
•If a major fault level Controller error occurs
•While the product is on standby until RUN mode is entered after the pow-
er is turned ON
•If a system initialization error occurs
External safety measures must be provided to ensure safe operation of the
system in such cases.
If external power supplies for slaves or other devices are overloaded or
short-circuited, the voltage will drop, outputs will turn OFF, and the system
may be unable to read inputs. Provide external safety measures in controls
with monitoring of external power supply voltage as required so that the sys-
tem operates safely in such a case.
Unintended behavior may occur when an error occurs in internal memory of
the product. As a countermeasure for such problems, external safety meas-
ures must be provided to ensure safe operation of the system.
Safety Precautions
15
NY-series Industrial Box PC Hardware User's Manual (W556)

Provide measures in the communications system and user program to en-
sure safety in the overall system even if errors or malfunctions occur in data
link communications or remote I/O communications.
If there is interference in remote I/O communications or if a major fault level
error occurs, output status will depend on the products that are used. Con-
firm the operation that will occur when there is interference in communica-
tions or a major fault level error, and implement safety measures. Adjust all
of the settings in the slaves and Units.
The use of an uninterruptible power supply (UPS) allows normal operation
to continue even if a momentary power failure occurs, possibly resulting in
the reception of an erroneous signal from an external device affected by the
momentary power failure. Take external fail-safe measures. Where neces-
sary, monitor the power supply voltage on the system for external devices
and use it as an interlock condition.
Downloading
Always confirm safety at the destination before you transfer a user program,
configuration data, setup data, or device variables from the Sysmac Studio.
The devices or machines may perform unexpected operation regardless of
the operating mode of the product.
Actual Operation
Check the user program, data, and parameter settings for proper execution
before you use them for actual operation.
Security setting adjustments should only be performed by the engineer in
charge that possesses a thorough understanding of the security settings.
Selecting non-recommended security settings can put your system at risk.
Changing BIOS information is only allowed for the engineer in charge that
possesses a thorough understanding of the BIOS settings because it can
change the behavior of the product.
Safety Precautions
16 NY-series Industrial Box PC Hardware User's Manual (W556)

Cautions
Caution
Wiring
The product has an internal non-isolated DC power supply. Circuit ground (0
VDC) and frame ground are connected together. When connecting a non-
isolated device or a non-isolated interface to the product, take appropriate
actions to avoid communication failures or damage to the mentioned ports.
Industrial PC Platform Product Non-isolated
Device
Non-isolated
Interface
24 VDC
0 VDC
Never ground the 24 VDC side of the power supply. This may cause a short
circuit.
Online Editing
Execute online editing only after confirming that no adverse effects will be
caused by deviations in the timing of I/O. If you perform online editing, the
task execution time may exceed the task period, I/O may not be refreshed
with external devices, input signals may not be read, and output timing may
change.
Safety Precautions
17
NY-series Industrial Box PC Hardware User's Manual (W556)

Precautions for Safe Use
Disassembly, Dropping, Mounting, Installation and Storage
• Do not drop the product or subject it to abnormal vibration or shock. Doing so may result in product
malfunction or burning.
• When unpacking, check carefully for any external scratches or other damages. Also, shake the
product gently and check for any abnormal sound.
• Always use the devices specified in the relevant manual.
• The product must be installed in a control panel.
• Always install equipment that is included in the product specifications. Not doing so may result in
failure or malfunction.
• If the storage period exceeds 6 months, check the performance of the Fan Unit before production
starts.
• Install the product in the correct orientation and temperature according to the specifications in the
manual to prevent overheating. Not doing so may result in malfunction.
• When connecting peripheral devices to the product, ensure sufficient countermeasures against
noise and static electricity during installation of the peripheral devices.
Wiring
• Follow the instructions in the manual to correctly perform connector wiring and insertion. Double-
check all wiring and connector insertion before turning ON the power supply.
• Always ensure connectors, cables, PCIe Cards and Storage devices are completely locked in place
to prevent accidental disconnection.
• Before you connect a computer to the product, disconnect the power supply plug of the computer
from the AC outlet. Also, if the computer has an FG terminal, make the connections so that the FG
terminal has the same electrical potential as the product. A difference in electrical potential between
the computer and the product may cause failure or malfunction.
• Do not bend or pull the cables beyond normal limit. Do not place heavy objects on top of the cables
or other wiring lines. Doing so may break the cables.
• Always use power supply wires with sufficient wire diameters to prevent voltage drop and burning.
Make sure that the current capacity of the wire is sufficient. Otherwise, excessive heat may be gen-
erated. When cross-wiring terminals, the total current for all the terminals will flow in the wire. When
wiring cross-overs, make sure that the current capacity of each of the wires is not exceeded.
• Be sure that all mounting bracket screws and cable connector screws are tightened to the torque
specified in the relevant manuals. The loose screws may result in fire or malfunction.
• Use crimp terminals for wiring.
• For an NY Monitor Link connection, always follow the cable type and connection method specifica-
tions in the manual. Otherwise, communications may be faulty.
Power Supply Design and Turning ON/OFF the Power Supply
• Always use a power supply that provides power within the rated range in the manual.
• Do not perform a dielectric strength test.
Precautions for Safe Use
18 NY-series Industrial Box PC Hardware User's Manual (W556)