Omron SYSDRIVE 3G3EV-AB CUE Series User manual

INSTALLATION MANUAL
Cat. No. I521-E1-3
SYSDRIVE 3G3EV-ABjjjj-CUE
(Standard/Multi-functionModel)
(EC Directives Models)

Thank you for purchasing the compact, low-noise, and easy-to-use SYSDRIVE
3G3EV-series Inverter (UL/CUL and EC Directives Models). This installation manual
describes installation and wiring methods for the SYSDRIVE 3G3EV-ABjjj(M)-CUE
(UL/CUL and EC Directives Models).
Read this manual thoroughly along with the User’s Manual of the Inverter (Standard
Model (I011) or Multi-function Model (I013)) and handle and operate the product with
care.
NOTICE
1. This manual describes the functions of the product and relations with other prod-
ucts. You should assume that anything not described in this manual is not possible.
2. Although care has been given in documenting the product, please contact your
OMRON representative if you have any suggestions on improving this manual.
3. The product contains potentially dangerous parts under the cover. Do not attempt
to open the cover under any circumstances. Doing so may result in injury or death
and may damage the product. Never attempt to repair or disassemble the product.
4. We recommend that you add the following precautions to any instruction manuals
you prepare for the system into which the product is being installed.
SPrecautions on the dangers of high-voltage equipment.
SPrecautions on touching the terminals of the product even after power has been
turned off. (These terminals are live even with the power turned off.)
5. Specifications and functions may be changed without notice in order to improve
product performance.
Items to Check Before Unpacking
Check the following items before removing the product from the package:
SHas the correct product been delivered (i.e., the correct model number and speci-
fications)?
SHas the product been damaged in shipping?
SAre any screws or bolts loose?

!
!
!
Notice:
OMRON products are manufactured for use according to proper procedures by a qualified
operator and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Al-
ways heed the information provided with them. Failure to heed precautions can result in inju-
ry to people or damage to property.
DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death
or serious injury.
WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death
or serious injury.
Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor
or moderate injury, or property damage.
OMRON Product References
All OMRON products are capitalized in this manual. The word “Unit”is also capitalized when
it refers to an OMRON product, regardless of whether or not it appears in the proper name
of the product.
The abbreviation “Ch,”which appears in some displays and on some OMRON products, of-
ten means “word”and is abbreviated “Wd”in documentation in this sense.
The abbreviation “PC”means Programmable Controller and is not used as an abbreviation
for anything else.
Visual Aids
The following headings appear in the left column of the manual to help you locate different
types of information.
Note Indicates information of particular interest for efficient and convenient operation of the product.
OMRON, 1997
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted,
in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior
written permission of OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because
OMRON is constantly striving to improve its high-quality products, the information contained in this manual
is subject to change without notice. Every precaution has been taken in the preparation of this manual. Never-
theless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for dam-
ages resulting from the use of the information contained in this publication.

Warning Label
A warning label is attached to the product as shown in the following illustration. Be sure to
observe the precautionary items specified on the label.
Warning label
Contents of Warning Label

Table of Contents
Chapter 1. Getting Started 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1 Items to be Checked when Unpacking 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2 Precautions 1-3.................................................................
Chapter 2. Overview 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1 Features 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2 Nomenclature 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 3. Design 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1 Installation 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1-1 Outside/Mounting Dimensions 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1-2 Installation Conditions 3-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2 Wiring 3-6................................................................. . . .
3-2-1 Terminal Blocks 3-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2-2 Wiring Around the Main Circuit 3-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2-3 Wiring Control Circuit Terminals 3-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 4. Specifications 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1 Specifications of Main Unit 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2 Specifications of Noise Filter 4-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Index I-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Revision History R-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 1
Getting Started
1-1 Items to be Checked when Unpacking
1-2 Precautions
1

1-2
1-1 Items to be Checked when Unpacking
HChecking the Product
On delivery, always check that the delivered product is the SYSDRIVE 3G3EV Inverter that you order-
ed.
Should you find any problems with the product, immediately contact your nearest local sales represen-
tative.
DChecking the Nameplate
Inverter model
Input specifications
Output specifications
DChecking the Model
3G3EV-A4002M-CUE
Special Specification
Specification
Maximum applicable motor capacity
Voltage class
Installation type/Option
Series name: 3G3EV Series
Specifications
Blank Standard model
MMulti-function model
Maximum Applicable Motor Capacity
001 0.1 kW
002 0.2 (0.37) kW
004 0.4 (0.55) kW
007 0.75 (1.1) kW
015 1.5 kW
Note The figures in parentheses indicate
capacities for 400-VAC class models.
Voltage Class
2Three-phase 200-VAC input
BSingle/Three-phase 200-VAC input
4Three-phase 400-VAC input
Installation Type/Option
APanel mounting
P Option
Special Specification
-CUE UL/CUL and EC Directives Models
DChecking for Damage
Check the overall appearance and check for damage or scratches resulting from transportation.
HChecking Accessories
Note that this manual and the User’s Manual are the accessories provided with the 3G3EV (Multi-func-
tion Model). Set screws and other necessary parts must be prepared by customers.
Getting Started Chapter 1

1-3
1-2 Precautions
To ensure safe operation of the 3G3EV, note the following items:
HAlways Hold the Heat Sink During Removal
When moving the 3G3EV, always hold the heat sink (aluminum portion on the rear of the Unit).
Heat sink
HWatch Out for Residual Voltage On Charged Portions
After the power is turned off, residual voltage remains in the capacitor inside the Inverter. Therefore,
touching terminals immediately after turning the power off may cause an electrical shock.
If an inspection or some other task is to be performed, always wait at least one minute from the time all
indicators on the front panel go off.
(Note that this warning is applicable whenever you perform any task after turning the main circuit off.)
HDo Not Remove the Digital Operator When the Main Circuit is Still On.
Always turn the main circuit off before removing the Digital Operator.
Removing the Digital Operator with the main circuit ON may cause an electrical shock and damage the
equipment.
HDo Not Modify Wiring or Check Signals When the Main Circuit is ON
Always turn the main circuit off before modifying wiring or checking signals.
Touching terminals while the main circuit is on may cause an electrical shock and damage the equip-
ment.
HDo Not Conduct a Dielectric Strength Test
Because the 3G3EV Inverter is an electronic control unit using semiconductor, never conduct a dielec-
tric strength test or an insulation resistance test for the control circuit.
HModify Constant Settings Correctly
Always modify the constant settings according to the procedures described in this manual and the
User’s Manual.
Getting Started Chapter 1

Chapter 2
Overview
2-1 Features
2-2 Nomenclature
2

2-2
2-1 Features
H3G3EV-series Models (EC Directives Models)
Standard and multi-function 3G3EV-series Inverters of EC Directives Models are available.
The maximum applicable motor capacities for the 200-VAC class are 0.1 to 1.5 kW (5 models) and 0.2 to
1.5 kW (4 models) for the 400-VAC class.
Type Voltage class Enclosure
rating Max. applicable motor capacity Model
Standard 200-VAC input Enclosed panel 0.1 kW 3G3EV-A2001-CUE
(three-phase) mounted 0.2 kW 3G3EV-A2002-CUE
0.4 kW 3G3EV-A2004-CUE
0.75 kW 3G3EV-A2007-CUE
1.5 kW 3G3EV-A2015-CUE
200-VAC input Enclosed panel 0.1 kW 3G3EV-AB001-CUE
(single/three- mounted 0.2 kW 3G3EV-AB002-CUE
phase) 0.4 kW 3G3EV-AB004-CUE
0.75 kW 3G3EV-AB007-CUE
1.5 kW 3G3EV-AB015-CUE
400-VAC input Enclosed panel 0.2 (0.37) kW 3G3EV-A4002-CUE
(three-phase) mounted 0.4 (0.55) kW 3G3EV-A4004-CUE
0.75 (1.1) kW 3G3EV-A4007-CUE
1.5 kW 3G3EV-A4015-CUE
Multi-function 200-VAC input Enclosed panel 0.1 kW 3G3EV-A2001M-CUE
(three-phase) mounted 0.2 kW 3G3EV-A2002M-CUE
0.4 kW 3G3EV-A2004M-CUE
0.75 kW 3G3EV-A2007M-CUE
1.5 kW 3G3EV-A2015M-CUE
200-VAC input Enclosed panel 0.1 kW 3G3EV-AB001M-CUE
(single/three- mounted 0.2 kW 3G3EV-AB002M-CUE
phase) 0.4 kW 3G3EV-AB004M-CUE
0.75 kW 3G3EV-AB007M-CUE
1.5 kW 3G3EV-AB015M-CUE
400-VAC input Enclosed panel 0.2 (0.37) kW 3G3EV-A4002M-CUE
(three-phase) mounted 0.4 (0.55) kW 3G3EV-A4004M-CUE
0.75 (1.1) kW 3G3EV-A4007M-CUE
1.5 kW 3G3EV-A4015M-CUE
Note Model numbers with a suffix of “-CUE”indicate models approved by UL. (Approval has not been
obtained for models with a model number suffix of “-CE.”)
Overview Chapter 2

2-3
HLVD and EMC Directives
The SYSDRIVE EC Directives Models conform to the LVD (prEN50178) and the EMC (EN50081-2,
EN50082-2) Directives.
However, when the product is built into a unit, the connected switches, optional items, or motors may not
satisfy these Directives. In such a case, either use components that meet the Directives or take ap-
propriate countermeasures such as providing surge killers or other noise prevention devices.
HRequired Conditions
There are several conditions that must be satisfied for this Inverter to conform to the LVD and EMC
Directives. To satisfy the Directives, meet the instructions in this manual for the following installation
conditions.
•Installation of noise filters and clamp core.
•Shield braided cables must be used for input and output cables.
Limitations on the lengths of cables.
•Installation of recommended fuses on the input side.
HOther Functions
This manual describes installation and wiring methods for conforming to the LVD and EMC Directives.
Refer to the User’s Manual for detailed information on the functions of the Inverter.
•3G3EV-series Standard Model:
SYSDRIVE 3G3EV Compact Low-noise Inverter (I011-E1)
•3G3EV-series Multi-function Model:
SYSDRIVE 3G3EV Compact Low-noise Inverter (I013-E1)
Overview Chapter 2

2-4
2-2 Nomenclature
HMain Unit
Main Circuit Terminals (Input)
Power input
terminals Braking resistor connection terminals
Run indicator
Alarm indicator
Control circuit terminals (output)
Ground terminal
Main Circuit Terminals (Output)
Motor output
terminals
Digital Operator
Control circuit terminals
(input/output)
MA MB MC SF SR S1 SC FS FR FC
L1 N/L2 L3 B1 B2
S2 S3 SC AMAC PA PC
UV W
Note This diagram shows the Inverter with all terminal block covers removed.
The standard Inverters are not provided with the upper terminal block (S2 to PC).
Overview Chapter 2

2-5
HDigital Operator
Display
section
Operation keys
Mode Key
Increment Key
RUN Key
Data display section
Monitor item indicators
In-service item indicators (green indicators)
These items can be monitored or set even
during operation.
Stopped item indicators (red indicators)
These items can be set only when the
Inverter is stopped.
Constant item indicators
Enter Key
Decrement Key
STOP/RESET Key
Overview Chapter 2

Chapter 3
Design
3-1 Installation
3-2 Wiring
3

3-2
3-1 Installation
3-1-1 Outside/Mounting Dimensions
Note All dimensions are in millimeters.
H3G3EV-A2001(M)-CUE to 3G3EV-A2004(M)-CUE (0.1 to 0.4 kW):
Three-phase 200-VAC Input
H3G3EV-AB001(M)-CUE to 3G3EV-AB002(M)-CUE (0.1 to 0.2 kW):
Single/Three-phase 200-VAC Input
4.5 dia.
Note 1. For the 3G3EV-A2001(M)-CUE, 3G3EV-A2002(M)-CUE, and 3G3EV-AB001(M)-CUE, a U-
shaped notch (4.5 mm wide) is provided instead of the upper mounting hole (4.5 mm in diame-
ter).
Note 2. Install the Inverter with two M4 bolts.
DThree-phase 200-VAC Input Model
3G3EV model Output W H D W1 H1 T Weight
(kg)
A2001(M)-CUE 0.1 kW 68 128 75 56 118 3 Approx.
0.5
A2002(M)-CUE 0.2 kW 88 3 Approx.
0.6
A2004(M)-CUE 0.4 kW 110 5 Approx.
0.9
Design Chapter 3

3-3
DSingle/Three-phase 200-VAC Input Model
3G3EV model Output W H D W1 H1 T Weight
(kg)
AB001(M)-CUE 0.1 kW 68 128 75 56 118 3 Approx.
0.5
AB002(M)-CUE 0.2 kW 108 3 Approx.
0.6
H3G3EV-A2007(M)-CUE to 3G3EV-A2015(M)-CUE (0.75 to 1.5 kW):
Three-phase 200-VAC Input
3G3EV-AB004(M)-CUE to 3G3EV-AB015(M)-CUE (0.4 to 1.5 kW):
Single/Three-phase 200-VAC Input
3G3EV-A4002(M)-CUE to 3G3EV-A4015(M)-CUE (0.2 to 1.5 kW):
Three-phase 400-VAC Input Two, 4.5 dia.
Note Install the Inverter with four M4 bolts.
DThree-phase 200-VAC Input Model
3G3EV model Output W H D W1 H1 Weight (kg)
A2007(M)-CUE 0.75 kW 108 128 130 96 118 Approx. 1.3
A2015(M)-CUE 1.5 kW 155 Approx. 1.5
DSingle/Three-phase 200-VAC Input Model
3G3EV model Output W H D W1 H1 Weight (kg)
AB004(M)-CUE 0.4 kW 108 128 130 96 118 Approx. 1.3
AB007(M)-CUE 0.75 kW Approx. 1.3
AB015(M)-CUE 1.5 kW 130 170 118 Approx. 2.0
Design Chapter 3

3-4
DThree-phase 400-VAC Input Model
3G3EV model Output W H D W1 H1 Weight (kg)
A4002(M)-CUE 0.2 kW 108 128 92 96 118 Approx. 1.0
A4004(M)-CUE 0.4 kW 110 Approx. 1.0
A4007(M)-CUE 0.75 kW 140 Approx. 1.5
A4015(M)-CUE 1.5 kW 130 170 118 Approx. 2.0
3-1-2 Installation Conditions
HInstallationSite
•Install the Inverter under the following conditions:
Ambient temperature for operation: –10°C to 50°C
Humidity: 90% RH or less (non-condensing)
•Install the Inverter in a clean location free from oil mist and dust. Alternatively, install it in a totally en-
closed panel that is completely shielded from suspended dust.
•When installing or operating the Inverter, always take special care so that metal powder, oil, water, or
other foreign matter do not get in the Inverter.
•Do not install the Inverter on inflammables such as wood.
HDirection of Installation
•Install the Inverter on a vertical surface so that the characters on the nameplate are oriented upward.
HInstallationSpace
•When installing the Inverter, always provide the following installation space to allow normal heat dis-
sipation from the Inverter:
W= 30 mm min. 100 mm min.
100 mm min.
Air
Side
Air
Inverter Inverter Inverter
Design Chapter 3