Omron FLV IR Series User manual

INSTRUCTION SHEET
Thank you for selecting OMRON product. This sheet
primarily describes precautions required in installing and
operating the product.
Before operating the product, read the sheet thoroughly
to acquire sufficient knowledge of the product. For your
convenience, keep the sheet at your disposal.
Model
F LV- □IR/-□UV
■Specifications
© OMRON Corporation 2013 All Rights Reserved.
PRECAUTIONS ON SAFETY
●Meanings of Signal Words
●Alert Statements in This Sheet
This product is not designed or rated for ensuring safety
of persons either directly or indirectly. Do not use it for
such purposes.
Do not disassemble the product. Doing so may cause
electric shock due to the high voltage portion. Burn also
may result due to high temperature. Do not attempt to
disassemble, deform by pressure, incinerate, repair, or
modify this product.
Indicates a potentially hazardous situation which, if
not avoided, will result in minor or moderate injury,
or may result in serious injury or death. Additionally,
there may be significant property damage.
WARNING
Indicates a potentially hazardous situation which, if
not avoided, may result in minor or moderate injury
or in property damage.
CAUTION
WARNING
IRLighting/UVLighting
The following notice applies only to products that carry the CE mark:
Notice:
This is a class A product. In residential areas it may cause radio
interference, in which case the user may be required to take adequate
measures to reduce interference.
Manufacturer:
Omron Corporation,
Shiokoji Horikawa, Shimogyo-ku,
Kyoto 600-8530 JAPAN
Ayabe Factory
3-2 Narutani, Nakayama-cho,
Ayabe-shi, Kyoto 623-0105 JAPAN
TRACEABILITY INFORMATION:
Representative in EU:
Omron Europe B.V.
Wegalaan 67-69
2132 JD Hoofddorp,
The Netherlands
4019459-7B
②
Item
ApplicableControllers
Lightingcolor(peakwavelength)
Lightsource
LEDSafety
Electricity
InsulationResistance
AmbientTemperature
AmbientHumidity
DegreeofProtection
VibrationResistance(destructive)
ShockResistance(destructive)
Materials
Weight
Accessories
Model
Please observe the following precautions for safe use of the products.
1. Installation Environment
•Do not use the product in environments where it can be exposed to
inflammable/explosive gas.
• To secure the safety of operation and maintenance, do not install the
product close to high-voltage devices and power devices.
• Tighten the screws with the specified torque in this document.
2. Power Supply and Wiring
• For details on power supply and wiring, refer to PRECAUTIONS FOR
SAFE USE on the INSTRUCTION SHEET of the dedicated controller
(FLV-TCC4□/-TCC1□/-TCC3HB□/FLV-ATC□1024-□).
• When connecting or disconnecting the lighting connector, be sure to turn
off the power of the unit. Not doing so may result in malfunction.
• The temperature may reach 70°C while power is being supplied under
thermally neutral environment. Do not touch the product directly. Be
sure to wear heat-resistant gloves.
• High-Voltage lines and power lines must be wired separately from this
product. Wiring them together or placing them in the same duct may
cause induction, resulting in malfunction or damage.
• Take sufficient safety measures such as fail-safe circuit to use the product.
3. Others
•
Do not use in safety circuits for atomic energy or that are critical for human life.
• Do not attempt to disassemble, deform by pressure, incinerate, repair, or
modify this product.
• When disposing of the product, treat as industrial waste.
•
Be sure to connect a dedicated lighting controller (FLV-TCC4□/-TCC1□
/-TCC3HB□, FLV-ATC□1024-□).Use of other devices may result in
fire, explosion, malfunction or failure.
• If you notice an abnormal condition such as a strange odor, extreme
heating of the unit, or smoke, immediately stop using the product, turn
off the power, and consult your dealer.
• Do not drop or impose excessive vibration or shock on the product. It
may cause breakdown of the product.
• Ensure that all components which have locking mechanisms are locked
before using the product.
• Make sure not to drop the product when unpacking or moving it.
4. Regulations and standards
This lighting complied with the EN standard (EN61326) with a EMC
directive (No.2004/108/EC).
PRECAUTIONS FOR SAFE USE
Observe the following to prevent failure, malfunctioning, and adverse effects
on performance and the device.
1. Installation site
Do not install in the following locations:
• Locations where the ambient temperature exceeds the rated temperature range.
• Locations subject to sudden temperature changes (where condensation will form).
• Locations where the relative humidity is below or above 35 to 85% RH.
• Locations where there are corrosive or flammable gases.
• Locations where there is dust, salt, or iron powder.
• Locations where the device will be subject to direct vibration or shock.
• Locations where there is strong scattered light (laser light, arc welding light,
ultraviolet light, etc.)
• Locations exposed to direct sunlight or next to a heater.
• Locations where there is splashing or spraying of water, oil, or chemicals.
• Locations where there is a strong electrical or magnetic field.
2. Maintenance
• Do not install the product close to high-voltage devices and/or power devices
in order to secure the safety of operations and maintenance.
• When this product and a cable are attached or removed, be sure to turn OFF
the power of the Controller first before operation.
• Never use paint thinner, benzen, acetone, or kerosene to clean the product.Wipe
the contamination with a soft cloth included a small amount of alcohol.
3. Power and cable connections
• When using a commercially available switching regulator, make sure that the
Frame ground terminal is grounded.
• If there are surges on your power line, connect a surge absorber as
appropriate for your conditions of use.
• Before turning on the power after the wiring is completed, verify that the
power is correct, that there are no incorrect connections such as a shorted
load circuit, and that the load current is suitable. Incorrect wiring may cause
damage and failures.
•
Use the product with the specified voltage. Applying a voltage or AC voltage
that exceed the rating may result in burning or explosion of circuit components.
• For cable extension between the lighting and lighting controller, use an optional
extension cable (FLV-XC□/-XC□R) or branch cable (FLV-XC□S2). Only
one extension cable and branch cable can be used.
• The bending radius at cable wiring must be at least 20 mm.
4.Warming Up
After turning on the power supply, allow the controller to stand for at least 30
minutes before use. As the circuits are unstable immediately after power on,
brightness may gradually change.
5. Lighting electricity
Lighting electricity for lighting equipment to be connected to the Lighting
Controller is limited. Be sure to check the lighting electricity written on the
plate of the product, label of the packaging box or this manual to connect a
lighting within the specified value.
6. Static Electricity
LEDs are easily damaged by static electricity. A grounded wrist strap should
thus be used when installing or conducting maintenance on the Diffusion
Board.When removing diffuser plate of UV Lighting, influence of static
electricity becomes easy to undergo, so please be careful in particular.
7.About diffuser plate of UV Lighting.
There is a possibility that diffuser plate discolors by usage state, so it's
recommended to exchange it periodically.
PRECAUTIONS FOR CORRECT USE
Do not use it exceeding the rated voltage.
There is a possibility of failure and fire.
Do not connect amplifier units to AC power supply.
Risk of explosion.
CAUTION
Looking into the LED light continuously may cause visual
impairment. Do not look directly into the LED light.
Direct exposure of eye or skin to ultraviolet light will damage
eyesight or the skin.
Never look into or expose the body to the ultraviolet light.
Work wearing protection glasses and protection equipment if
exposure to the reflected ultraviolet light is considered.
Beware of danger of burns.
Do not touch the case while the Lighting is ON or immediately
after the power is turned OFF, since it is extremely hot.
■Connection with Lighting Controller
・Mounting
Alignthepositionsof"thetaboftheconnectoratthe
lightingcable"and"protrusionofthelightingconnectorat
theLightingController",andtheninsertituntilitclicks.
・Removing
Hold"thetaboftheconnectoratthelightingcable"inthe
arrow(←)directionandpullitstraight.
[Note]
Donotpulloutwithexcessiveforcewithoutpressingthe
tab.Doingsomaybreakthewire.
Beforemounting
LightingControllerside
Lightingcontrollerside
Lightingside
Lightingside
Aftermounting
Beforeremoving Afterremoving
■Dimensions （Unit：mm）
Infraredlight
Ultravioletlight
FLV-DR5030IR
FLV-DR6030UV
FLV-TCC4□/-TCC1□/-TCC3HB□、FLV-ATC□1024-□
IR：Infraredlight(Typ.850nm),UV：Ultravioletlight(Typ.385nm)
LED
RiskGroup1（IEC62471）
1.3W
3.2W
20MΩ(250VDC)
Operating:0to＋50℃,Storage:−15to＋60℃(withnoicingorcondensation)
Operatingandstorage:35%to85%(withnocondensation)
IP20（IEC60529）
10to150Hz,(0.7mmdoubleamplitude)80min.eachinX,Y,andZdirections
150m/s23timeseachin6directions(up/down,left/right,forward/backward)
Case：Aluminum
IR:Approx.60g
UV:Approx.90g
Instructionsheet(thissheet)
FLV-DR7030IR
FLV-DR7530UV
2.6W
5.4W
IR:Approx.120g
UV:Approx.150g
FLV-DR9030IR
FLV-DR9030UV
4.3W
6.8W
IR:Approx.200g
UV:Approx.220g
FLV-BR11222IR
FLV-BR11624UV
1.8W
3.6W
IR:Approx.100g
UV:Approx.120g
FLV-BR6022IR
FLV-BR6424UV
0.9W
1.8W
IR:Approx.60g
UV:Approx.70g
FLV-BR21230IR
FLV-BR21230UV
6.1W
7.8W
IR:Approx.220g
UV:Approx.230g
FLV-CL60IR
FLV-CL60UV
3.9W
3.0W
Approx.380g
(33)
(8)
(10)
56Dia.
EMITTING
SURFACE
(8)
(10)
(10.7)
60Dia.
19
64Dia.
30Deg.
DIFFUSION
BOARD
MOUNTING
FRAME
26.5Dia.
(MOUNTINGSCREWHOLES)
4-M3INSERTLIMIT3
EQUALLAYOUT
P.C.D.50
±0.2

3.5Dia.LENGTH0.8M
MINIMUMBENDRADIUS20
(33)
(8)
(10)
69Dia.
EMITTING
SURFACE
(8)
(10)
(10.7)
75Dia.
23
79Dia.
30Deg.
DIFFUSION
BOARD
MOUNTING
FRAME
30Dia.
(MOUNTINGSCREWHOLES)
4-M3INSERTLIMIT3
EQUALLAYOUT
P.C.D.54
±0.2

Dia.3.5LENGTH0.8M
MINIMUMBENDRADIUS20
(33)
(8)
(10)
84Dia.
EMITTING
SURFACE
94Dia. 90Dia.
23
(8)
(10)
(10.7)
30Deg.
DIFFUSION
BOARD
MOUNTING
FRAME
40Dia.
(MOUNTINGSCREWHOLES)
4-M3INSERTLIMIT3
EQUALLAYOUT
P.C.D.74
±0.2

3.5Dia.LENGTH0.8M
MINIMUMBENDRADIUS20
●FLV-DR6030UV
●FLV-DR7030IR
●FLV-DR7530UV
●FLV-DR9030IR
●FLV-DR9030UV
●FLV-DR5030IR
Tighteningtorque:0.54N・m
Tighteningtorque:0.54N・m
Tighteningtorque:0.54N・m
Tighteningtorque:0.54N・m
Tighteningtorque:0.54N・m
Tighteningtorque:0.54N・m
46Dia.
30Deg.
P.C.D.38
±0.2
(MOUNTINGSCREWHOLES)
4-M3INSERTLIMIT2
EQUALLAYOUT
EMITTINGSURFACE

3
3

(OPTION MOUNTINGPART)
M50
13
(10)
3.5
(8)
(10)
(8)
(10.7)
3.5Dia.LENGTH0.8M
MINIMUMBENDRADIUS20
50Dia.
26.5Dia.
64Dia.
P.C.D.54
±0.2

30Deg.
EMITTINGSURFACE


Dia.3.5LENGTH0.8M
MINIMUMBENDRADIUS20
30Dia.
EQUALLAYOUT
(MOUNTINGSCREWHOLES)
4-M3INSERTLIMIT3
70Dia.
(OPTION MOUNTINGPART)
3.5
(8)
20
M70
(10)
(10)
(33)
(8)
(10.7)
P.C.D.74
±0.2
(MOUNTINGSCREWHOLES)
4-M3INSERTLIMIT3
EQUALLAYOUT
84Dia.
30Deg.
3.5Dia.LENGTH0.8M
MINIMUMBENDRADIUS20
90Dia. 40Dia.
EMITTINGSURFACE
(33)
(OPTION MOUNTINGPART)
20
(10)
(8)
(10)
(8)
3.5
M90
(10.7)

■Dimensions （Unit：mm）
Suitability for Use
r
Omron Companies shall not be responsible for conformity with any standards,
codes or regulations which apply to the combination of the Product in the
Buyer’s application or use of the Product. At Buyer’s request, Omron will
provide applicable third party certification documents identifying ratings and
limitations of use which apply to the Product. This information by itself is not
sufficient for a complete determination of the suitability of the Product in
combination with the end product, machine, system, or other application or
use. Buyer shall be solely responsible for determining appropriateness of the
particular Product with respect to Buyer’s application, product or system.
Buyer shall take application responsibility in all cases.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING
SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE
SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS,
AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL
EQUIPMENT OR SYSTEM.
See also Product catalog for Warranty and Limitation of Liability.
Sep, 2013
D
OMRON Corporation Industrial Automation Company
Contact: www.ia.omron.com
Tokyo, JAPAN
OMRON ELECTRONICS LLC
One Commerce Drive Schaumburg,
IL 60173-5302 U.S.A.
Tel: [phone]/Fax: [phone]
OMRON ASIA PACIFIC PTE. LTD.
No. 438A Alexandra Road # 05-05/08 (Lobby 2),
Alexandra Technopark,
Singapore 119967
Tel: [phone]/Fax: [phone]
OMRON (CHINA) CO., LTD.
Room 2211, Bank of China Tower,
200 Yin Cheng Zhong Road,
PuDong New Area, Shanghai, 200120, China
Tel: [phone]/Fax: [phone]
OMRON EUROPE B.V.
Sensor Business Unit
Carl-Benz-Str. 4, D-71154 Nufringen, Germany
Tel: [phone]/Fax: [phone]
Regional Headquarters
(8)
(10)
(10.7)
53
20 24
(8)
(10)
(33)
EMITTINGSURFACE
3.5Dia.LENGTH0.8M
MINIMUMBENDRADIUS20
17
64
59
±0.2 
(MOUNTINGSCREWHOLES)
2-3.5Dia.DEPTH2
2-M3INSERTLIMIT5(2+3)
10
±0.2

8
±0.2
(MOUNTING
SCREWHOLES)
2-M3
INSERTLIMIT2.5
10 ±0.2 
8
±0.2

(MOUNTING
SCREWHOLES)
2-M3INSERTLIMIT2.5
DIFFUSION
BOARD
20
24
(33)
(8)
(10)
105
EMITTINGSURFACE
3.5Dia.LENGTH0.8M
MINIMUMBENDRADIUS20
19
116
111
±0.2

(MOUNTINGSCREWHOLES)
2-3.5Dia.DEPTH4
2-M3INSERTLIMIT7(4+3)
10
±0.2
11
±0.2

(MOUNTING
SCREWHOLES)
2-M3INSERTLIMIT2.5
10
±0.2 
11
±0.2

(8)
(10)
(10.7)
(MOUNTING
SCREWHOLES)
2-M3INSERTLIMIT2.5
DIFFUSIONBOARD
●FLV-BR11624UV
●FLV-BR6022IR
●FLV-BR6424UV
●FLV-BR11222IR
●FLV-BR21230IR
●FLV-BR21230UV
●FLV-CL60IR/-CL60UV
25 30
(33)
(8)
(10)
200
EMITTINGSURFACE
3.5Dia.LENGTH0.8M
MINIMUMBENDRADIUS20
212
19
12 ±0.2
11.5
±0.2

(MOUNTING
SCREWHOLES)
2-M3INSERTLIMIT3
(8)
(10)
(10.7)
12 ±0.2 
11.5
±0.2
(MOUNTING
SCREWHOLES)
2-M3INSERTLIMIT3
Tighteningtorque:0.54N・m
Tighteningtorque:0.54N・m
Tighteningtorque:0.54N・m
Tighteningtorque:0.54N・m
Tighteningtorque:0.54N・m
Tighteningtorque:0.54N・m
Tighteningtorque:2.3N・m

18 22
(OPTION
MOUNTINGSCREWHOLES)
2-M1.4
(33)
(8)
(10)
100
EMITTINGSURFACE
3.5Dia.LENGTH0.8M
MINIMUMBENDRADIUS20
112
19
(8)
(10)
(10.7)
10 ±0.2 
11
±0.2

(MOUNTING
SCREWHOLES)
2-M3INSERTLIMIT3
10
±0.2
11
±0.2

(MOUNTING
SCREWHOLES)
2-M3INSERTLIMIT3
106
±0.2 
(MOUNTINGSCREWHOLES)
2-3.5Dia.DEPTH4
2-M3INSERTLIMIT7(4+3)
104
58
(8)
(10)
(33)
52EMITTINGSURFACE
32
36
51EMITTINGSURFACE
33
6
3.5Dia.LENGTH0.8M
MINIMUMBENDRADIUS20
60.5
(8)
(10)
(10.7)
1825
±0.2
12.5 ±0.2 12.5 ±0.2 
(MOUNTINGHOLES)
6-M5INSERTLIMIT4
30
25
(OPTION
MOUNTINGSCREWHOLES)
2-M1.4
(33)
(8)
(10)
200
3.5Dia.LENGTH0.8M
MINIMUMBENDRADIUS20
EMITTINGSURFACE
212
19
(8)
(10)
(10.7)
11.5
±0.2

12 ±0.2
(MOUNTING
SCREWHOLES)
2-M3INSERTLIMIT3
12
±0.2
11.5
±0.2

(MOUNTING
SCREWHOLES)
2-M3INSERTLIMIT3

22
48

18
(OPTIONMOUNTINGSCREWHOLES)
2-M1.4
(33)
(8)
(10)
(10)
(8)
(10.7)
3.5Dia.LENGTH0.8M
MINIMUMBENDRADIUS20
EMITTINGSURFACE
60
10
±0.2
8
±0.2

(MOUNTING
SCREWHOLES)
2-M3INSERTLIMIT2.5
10
±0.2

8
±0.2
(MOUNTING
SCREWHOLES)
2-M3INSERTLIMIT2.5
(MOUNTINGSCREWHOLES)
2-3.5Dia.DEPTH2
2-M3INSERTLIMIT5(2+3)
54
±0.2
■Options
Diffuserplate(FLV-□DF)andpolarizingplate
(FLV-□PL-□)areavailable.