Oriental motor CRK Series User manual

Thank you for purchasing an Oriental Motor product.
This Manual describes product handling procedures and safety precautions.
•Please read it thoroughly to ensure safe operation.
•Always keep the manual where it is readily available.
HP-4189-10
1 Introduction ...................................2
2 Safety precautions ........................4
3 Precautions for use........................6
4 Preparation.....................................8
5 Installation................................... 15
6 Connection .................................. 24
7 Setting .......................................... 38
8 Inspection .................................... 45
9 Troubleshooting and
remedial actions ......................... 46
10 Accessories (sold separately) ... 49
5-Phase Stepping Motor and Driver package
CRK Series
OPERATING MANUAL

Introduction
2
1 Introduction
Before using the product
The product described in this manual has been designed and manufactured for use in general
industrial machinery, and must not be used for any other purpose. For the driver’s power
supply, use a DC power supply with reinforced insulation on its primary and secondary sides.
Oriental Motor Co., Ltd. is not responsible for any damage caused through failure to observe
this warning.
Overview of the product
The CRK series is a motor and driver package product comprised of an open-case microstep
driver equipped with smooth drive function and a ve-phase stepping motor or various
geared motors designed for high torque and low vibration. The smooth drive function allows
microstep drive to be performed automatically within the driver without having to change
the pulse setting, thereby enabling low vibration, low noise operation.
Standards and CE Marking
This product is recognized by UL and bears the CE Marking (EMC Directive) in compliance with
the EN Standards.
zApplicable Standards
Motor
Motor type [unit: mm (in.)] Applicable
Standards *6
Certication
Body
Standard
File No. CE Marking
High-resolution type UL 60950-1
CSA C22.2 No.60950-1
UL
E208200
EMC
Directive *7
High-torque type
Standard type
TH geared type
PL geared type
PS geared type
PN geared type
Harmonic
geared type
20 (0.79) *1
ø22 (0.87) *2
28 (1.10) *3
30 (1.18) *1
60 (2.36) *4
UL 60950-1
CSA C22.2 No.60950-1 E208200
42 (1.65) UL 1004-1, UL 2111
E64199
60 (2.36) *5
UL 1004-1, UL 2111
CSA C22.2 No.77
CSA C22.2 No.100
*1 Harmonic geared type only.
*2 PS geared type only.
*3 TH geared type, PS geared type and PN geared type only.
*4 CRK566HPB only.
*5 Excluding CRK566HPB.
*6 Approval conditions for UL 60950, UL 60950-1: Class III equipment, SELV circuit, Pollution degree 2.
*7 Oriental Motor declares compliance with the EMC Directives based on motor and driver
combinations.

3
Introduction
Driver
Applicable Standards *1 Certication Body Standard File No. CE Marking
UL 60950-1 *2
CSA C22.2 No.60950-1 *2 UL E208200 EMC Directive *3
*1 Approval conditions for UL 60950, UL 60950-1: Class III equipment, SELV circuit, Pollution
degree 2
*2 Excluding CRD5128PB.
*3 Oriental Motor declares compliance with the EMC Directives based on motor and driver
combinations.
zLow Voltage Directive
This product is not subject to the EC’s Low Voltage Directive because its input power supply
voltage is 24 VDC. However, the user is advised to perform the following actions when
conducting product installation and connection.
•This product is designed for use within machinery, so it should be installed within an
enclosure.
•For the driver’s power supply, use a DC power supply with reinforced insulation on its
primary and secondary sides.
zEMC Directive
This product has conducted EMC testing under the conditions specied in“Example of
installation and wiring”on p.36.
The compliance with the EMC Directive of the entire equipment will vary depending on such
factors as the conguration, wiring and installation condition of other control-system devices
or electrical parts used together with this product.
Therefore, be sure to conrm the compliance of the equipment in a nished condition that all
parts including this product are installed in the equipment.
Applicable Standards
EMI EN 61000-6-4, EN 55011
EMS EN 61000-6-2
Hazardous substances
The products do not contain the substances exceeding the restriction values of RoHS Directive
(2011/65/EU).

Safety precautions
4
2 Safety precautions
The precautions described below are intended to prevent danger or injury to the user and
other personnel through safe, correct use of the product. Use the product only after carefully
reading and fully understanding these instructions.
Handling the product without observing the instructions that
accompany a“Warning”symbol may result in serious injury or death.
Handling the product without observing the instructions that
accompany a“Caution” symbol may result in injury or property
damage.
The items under this heading contain important handling instructions
that the user should observe to ensure safe use of the product.
General
•Do not use the product in explosive or corrosive environments, in the presence of
ammable gases, locations subjected to splashing water, or near combustibles. Doing so
may result in re or injury.
•Assign qualied personnel the task of installing, wiring, operating/controlling, inspecting
and troubleshooting the product. Failure to do so may result in re or injury.
•If this product is used in an elevator application, be sure to provide a measure for the
position retention of moving parts. The motor loses its holding torque when the power
supply is turned o. Failure to provide such a measure may cause the moving parts to fall,
resulting in injury or damage to the equipment.
Installation
•Install the motor and driver in their enclosures in order to prevent injury.
Connection
•Keep the driver’s power supply input voltage within the specied range to avoid re.
•For the driver’s power supply, use a DC power supply with reinforced insulation on its
primary and secondary sides. Failure to do so may result in electric shock.
•Connect the cables securely according to the wiring diagram in order to prevent re.
•Do not forcibly bend, pull or pinch the power supply cable or motor cable. Doing so may
result in re.
Operation
•Turn o the driver power supply in the event of a power failure, or the motor may suddenly
start when the power is restored and may cause injury or damage to equipment.
•Do not turn the A.W.OFF input to ON while the motor is operating. The motor will stop and
lose its holding ability, which may result in injury or damage to the equipment.

5
Safety precautions
Repair, disassembly and modication
•Do not disassemble or modify the motor or driver. This may cause injury. Refer all such
internal inspections and repairs to the branch or sales oce from which you purchased the
product.
General
•Do not use the motor and driver beyond their specications. Doing so may result in injury
or damage to equipment.
•Keep your ngers and objects out of the openings in the motor and driver. Failure to do so
may result in re or injury.
•Do not touch the motor or driver during operation or immediately after stopping. The
surfaces are hot and may cause a skin burn(s).
•If the power supply cable or motor cable connected the driver are forcibly bent or pulled,
the driver will receive stress and may suer damage.
Transportation
•Do not hold the motor output shaft or motor cable. This may cause injury.
Installation
•Keep the area around the motor and driver free of combustible materials in order to
prevent re or a skin burn(s).
•To prevent the risk of damage to equipment, leave nothing around the motor and driver
that would obstruct ventilation.
•Provide a cover over the rotating parts (output shaft) of the motor to prevent injury.
Operation
•Use a motor and driver only in the specied combination. An incorrect combination may
cause a re.
•Provide an emergency stop device or emergency stop circuit external to the equipment
so that the entire equipment will operate safely in the event of a system failure or
malfunction. Failure to do so may result in injury.
•Before supplying power to the driver, turn all input signals to the driver to OFF. Otherwise,
the motor may start suddenly and cause injury or damage to equipment.
•Do not touch the rotating parts (output shaft) of the motor during operation. This may
cause injury.
•Before moving the motor output shaft directly with the hands (as in the case of manual
positioning), conrm that the driver A.W.OFF input is ON to prevent injury.
•Immediately when trouble has occurred, stop running and turn o the driver power
supply. Failure to do so may result in re or injury.
Disposal
•To dispose of the motor and driver, disassemble it into parts and components as much as
possible and dispose of individual parts/components as industrial waste.

Precautions for use
6
3 Precautions for use
This section covers limitations and requirements the user should consider when using the
CRK series.
zConduct the insulation resistance measurement or withstand voltage test
separately on the motor and the driver.
Conducting the insulation resistance measurement or withstand voltage test with the motor
and driver connected may result in injury or damage to equipment.
zDo not apply an radial load and axial load in excess of the specied permissible
limit.
Be sure to operate the motor within the specied permissible limit of radial load and axial
load. Operating it under an excessive radial load and axial load may damage the motor
bearings (ball bearings). See p.18 for details.
zMotor case temperature
The motor casing’s surface temperature may exceed 100 °C (212 °F) under certain conditions
(ambient temperature, operating speed, duty cycle, etc.). Keeping the surface temperature of
the motor casing below 100 °C (212 °F) will also maximize the life of the motor bearings (ball
bearings).
Use the geared type motor in a condition where the gear case temperature does not exceed
70 °C (158 °F), in order to prevent deterioration of grease and parts in the gear case.
zHolding torque at standstill
The holding torque is reduced by the current cutback function of the driver at motor standstill.
When selecting a motor, check the holding torque at motor standstill in the specications on
the catalog.
zNoise measures
Refer to p.34 for the noise measures.
zMaximum torque of geared type motor
Always operate geared types with loads not exceeding their maximum torque. If a geared
type is operated with a load exceeding the maximum torque, the gear will be damaged.

7
Precautions for use
zRotating direction of the gear output shaft
The relationship between the rotating direction of the motor shaft and that of the gear output
shaft changes as follows, depending on the gear type and gear ratio.
Gear type Gear ratio
Rotating direction
(Relative to the motor rotation direction)
Motor size [mm (in.)]
20 (0.79)
ø22 (0.87)
28 (1.10)
30 (1.18) 42 (1.65) 60 (2.36)
TH gear
3.6
7.2
10
−Opposite
direction Same direction
20
30 −Same direction Opposite direction
PL gear
PS gear
PN gear
All gear
ratio
Same direction
Harmonic gear Opposite direction
zGrease of geared motor
On rare occasions, a small amount of grease may ooze out from the geared motor.
If there is concern over possible environmental damage resulting from the leakage of grease,
check for grease stains during regular inspections. Alternatively, install an oil pan or other
device to prevent leakage from causing further damage. Oil leakage may lead to problems in
the customer’s equipment or products.
zRegeneration
When a large inertial load is operated at high speed, regenerative energy will generate and
increase the power supply voltage, which can damage the driver. Review the operating
condition and make sure regenerative voltage will not generate.

Preparation
8
4 Preparation
This section covers the points to be checked along with the names and functions of the
respective parts.
4-1 Checking the product
Verify that the items listed below are included.
Report any missing or damaged items to the branch or sales oce from which you purchased
the product. See “4-2 Combinations of motors and drivers”on p.9 for the motor and driver
combinations.
•Motor .........................................................1 unit
•Driver .........................................................1 unit
•Connector leads 0.6 m (2 ft.) .............1 pc.
(Connector leads are supplied only with the connector coupled type motor and driver
package products.)
•Operating manual (this manual)......1 copy
•Connector housing/contact..............1 set (packed in a bag)
Manufacturer: Molex Incorporated
Model Connector Housing Contact
CRD5103PB
CRD5107PB
CRD5107HPB
CRD5114PB
CRD5103P
CRD5107P
CRD5107HP
CRD5114P
For power supply 1 pc.
51103-0200 (2 poles)
19 pcs.
50351-8100
For I/O signals 1 pc.
51103-1200 (12 poles)
For motor 1 pc.
51103-0500 (5 poles)
CRD5128PB
For power supply 1 pc.
51067-0200 (2 poles)
2 pcs.
50217-9101
For I/O signals 1 pc.
51103-1200 (12 poles)
12 pcs.
50351-8100
For motor 1 pc.
51067-0500 (5 poles)
5 pcs.
50217-9101
When removing the driver from the conductive protection bag, make sure your
hands are not charged with static electricity. This is to prevent damage to the
driver due to static electricity.

9
Preparation
4-2 Combinations of motors and drivers
•indicates A(single shaft) or B(double shaft).
•represents a number indicating the gear ratio.
High-resolution type
Model Motor model Driver model
CRK523PMPPK523PMCRD5103P
CRK523PMPB CRD5103PB
CRK523HPMPPK523HPMCRD5107HP
CRK523HPMPB CRD5107HPB
CRK524PMPPK524PMCRD5103P
CRK524PMPB CRD5103PB
CRK524HPMPPK524HPMCRD5107HP
CRK524HPMPB CRD5107HPB
CRK525PMPPK525PMCRD5103P
CRK525PMPB CRD5103PB
CRK525HPMPPK525HPMCRD5107HP
CRK525HPMPB CRD5107HPB
CRK544PMPPK544PMCRD5107P
CRK544PMPB CRD5107PB
CRK546PMPPK546PMCRD5107P
CRK546PMPB CRD5107PB
CRK564PMPPK564PMCRD5114P
CRK564PMPB CRD5114PB
CRK566PMPPK566PMCRD5114P
CRK566PMPB CRD5114PB
CRK569PMPPK569PMCRD5114P
CRK569PMPB CRD5114PB

Preparation
10
High-torque type
Model Motor model Driver model
CRK513PPPK513PCRD5103P
CRK513PPB CRD5103PB
CRK523PPPK523PCRD5103P
CRK523PPB CRD5103PB
CRK523HPPPK523HPCRD5107HP
CRK523HPPB CRD5107HPB
CRK525PPPK525PCRD5103P
CRK525PPB CRD5103PB
CRK525HPPPK525HPCRD5107HP
CRK525HPPB CRD5107HPB
CRK544PPPK544PCRD5107P
CRK544PPB CRD5107PB
CRK546PPPK546PCRD5107P
CRK546PPB CRD5107PB
Standard type
Model Motor model Driver model
CRK543PPK543NWCRD5107P
CRK543PB CRD5107PB
CRK544PPK544NWCRD5107P
CRK544PB CRD5107PB
CRK545PPK545NWCRD5107P
CRK545PB CRD5107PB
CRK564PPK564NWCRD5114P
CRK564PB CRD5114PB
CRK566PPK566NWCRD5114P
CRK566PB CRD5114PB
CRK566HPB PK566HNW CRD5128PB
CRK569PPK569NWCRD5114P
CRK569PB CRD5114PB
CRK569HPB PK569HNW CRD5128PB