Oriental motor FPW Series User manual

1
Introduction
Before using the motor
Only qualied personnel should work with the product.
Use the product correctly after thoroughly reading the section “Safety
precautions.” In addition, be sure to observe the contents described in warning,
caution, and note in this manual.
The product described in this manual has been designed and manufactured
to be incorporated in general industrial equipment. Do not use for any other
purpose. Oriental Motor Co., Ltd. is not responsible for any damage caused
through failure to observe this warning.
Safety precautions
The precautions described below are intended to prevent danger or injury to
the user and other personnel through safe, correct use of the product. Use the
product only after carefully reading and fully understanding these instructions.
WARNING
Handling the product without observing the
instructions that accompany a“WARNING”symbol may
result in serious injury or death.
CAUTION
Handling the product without observing the
instructions that accompany a“CAUTION”symbol may
result in injury or property damage.
Note
The items under this heading contain important
handling instructions that the user should observe to
ensure safe use of the product.
WARNING
yDo not use the product in explosive or corrosive environments, in the
presence of ammable gases, in water, or near combustibles. Doing so may
result in re, electric shock or injury.
yAssign qualied personnel the task of installing, wiring, operating/controlling,
inspecting and troubleshooting the product. Failure to do so may result in
re, electric shock or injury.
yDo not transport, install the product, perform connections or inspections
when the power is on. Always turn the power o before carrying out these
operations. Failure to do so may result in electric shock.
yTurn o the power in the event the overheat protection device (thermal
protector) is triggered. Failure to do so may result in injury or damage to
equipment, since the motor will start abruptly when the overheat protection
device (thermal protector) is automatically reset.
yThe motor is ClassⅠequipment. When installing the motor, ground the
motor using a protective grounding wire. Failure to do so may result in
electric shock.
yIf the product is used in a place where it may come in contact with water
during operation, provide an earth leakage breaker. Failure to do so may
result in electric shock.
yKeep the input-power voltage within the specication to avoid re and
electric shock.
yConnect the cables securely according to the wiring diagram in order to
prevent re and electric shock.
yDo not forcibly bend, pull or pinch the cables. Doing so may result in re and
electric shock.
yBe sure to insulate the connection terminal of the capacitor. Failure to do so
may result in electric shock.
yTurn o the power in the event of a power failure, or the motor will suddenly
start when the power is restored and may cause injury or damage to
equipment.
yDo not touch the connection terminal of the capacitor immediately after the
power is turned o (for a period of 30 seconds). The residual voltage may
cause electric shock.
yDo not disassemble or modify the motor. This may cause electric shock or
injury.
CAUTION
yDo not use the motor beyond its specications, or electric shock, injury or
damage to equipment may result.
yDo not touch the motor during operation or immediately after stopping. The
surface is hot and may cause a burn.
yDo not hold the motor output shaft or motor cable. This may cause injury.
yKeep the area around the motor free of combustible materials in order to
prevent re or a burn.
yTo prevent the risk of damage to equipment, leave nothing around the motor
that would obstruct ventilation.
yTo prevent bodily injury, do not touch the rotating parts (output shaft) of the
motor during operation.
yWhen an abnormality is noted, turn o the power immediately, or re,
electric shock or injury may occur.
yThe motor’s surface temperature may exceed 70 °C, even
under normal operating conditions. If a motor is accessible
during operation, post the warning label shown in the gure
in a conspicuous position to prevent the risk of burns. Warning label
yDispose the product correctly in accordance with laws and regulations, or
instructions of local governments.
Precautions for use
Do not allow water or water droplets to splash on the end of the cable.
Otherwise, water may inltrate inside the motor through the lead wires or fabric
covering, resulting in damage to the motor.
Fabric covering
Lead wire
Cable
HM-9211-7
OPERATING MANUAL
Thank you for purchasing an Oriental Motor product.
This Operating Manual describes product handling procedures and safety
precautions.
yPlease read it thoroughly to ensure safe operation.
yAlways keep the manual where it is readily available.
FPW Series
Dust Resistant, Water Tight Motors
(Induction Motors)

2
Preparation
Checking the product
Upon opening the package, verify that the items listed below are included.
Report any missing or damaged items to the branch or sales oce from which
you purchased the product.
yMotor*...........................................................................1 unit
yCapacitor......................................................................1 piece
(only for single-phase motors)
yCapacitor cap..............................................................1 piece
(only for single-phase motors)
yInstructions and Precautions for Safe Use........1 copy
ySet of mounting bolts..............................................1 set
(Mounting screws, Nuts, Washers 4 pieces each, Key 1 piece)
* The motor and gearhead are integrated.
Checking the model name
Check the model number against the number indicated on the product.
The gear ratio appears at the model number indicated by the box ().
z100 V/110 V/115 V type
Model Motor model Capacitor model
FPW425A2-JFPW425A2-CH80CFAUL2
FPW425A2-UFPW425A2-CH65CFAUL2
FPW540A2-JFPW540A2-CH110CFAUL2
FPW540A2-UFPW540A2-CH90CFAUL2
FPW560A2-JFPW560A2-CH180CFAUL2
FPW560A2-UFPW560A2-CH120CFAUL2
FPW690A2-JFPW690A2-CH250CFAUL2
FPW690A2-UFPW690A2-CH180CFAUL2
z200 V/220 V/230 V type
Model Motor model Capacitor model
FPW425C2-JFPW425C2-CH20BFAUL
FPW425C2-EFPW425C2-CH15BFAUL
FPW540C2-JFPW540C2-CH30BFAUL
FPW540C2-EFPW540C2-CH23BFAUL
FPW560C2-JFPW560C2-CH40BFAUL
FPW560C2-EFPW560C2-CH30BFAUL
FPW690C2-JFPW690C2-CH60BFAUL
FPW690C2-EFPW690C2-CH45BFAUL
FPW425S2-FPW425S2--
FPW540S2-FPW540S2--
FPW560S2-FPW560S2--
FPW690S2-FPW690S2--
Installation
Location for installation
Install the motor in a well-ventilated location that provides easy access for
inspection. The location must also satisfy the following conditions:
yIndoors
yOperating ambient temperature
−10 to +40 °C (+14 to +104 °F) (non-freezing)
−10 to +50 °C (+14 to +122 °F) for 100 V/200 V
yArea that is free from an explosive atmosphere or toxic gas (such as sulfuric
gas) or liquid
yArea not exposed to direct sun
yArea free of excessive salt
yArea not subject to continuous vibration or excessive shocks
yArea free of excessive electromagnetic noise (from welders, power machinery,
etc.)
yArea free of radioactive materials, magnetic elds or vacuum
y1000 m or less above sea level
How to install the motor
Drill holes in the mounting plate and fasten the motor to the mounting plate
with screws, nuts, and washers. Be sure that no gaps are left between the
gearhead pilot section of the mounting plate.
The maximum plate thickness applicable when the supplied screws are used is
10 mm (0.39 in.).
Installation holes
4×ØD
C
ØB
ØA
Model Installation hole dimensions [mm (in.)] Size of key [mm (in.)]
ØA ØB C 4×ØD
FPW425 94 (3.70) 34 (1.34) 15 (0.59) 5.5 (0.22) 4×25
(0.1575×0.984)
FPW540 104 (4.09) 36 (1.42) 18 (0.71) 6.5 (0.26) 4×25
(0.1575×0.984)
FPW560 104 (4.09) 34 (1.34) 18 (0.71) 6.5 (0.26) 5×25
(0.1969×0.984)
FPW690 120 (4.72) 42 (1.65) 20 (0.79) 8.5 (0.34) 6×25
(0.2362×0.984)
Note ØB indicates the external dimension of the gearhead boss. Provide a
hole with a sucient allowance.
Nuts
W
ashers Motor
Mounting plate
Sc
rews provided
with motor
Mounting screws
Model Size of mounting screws Tightening torque
[N·m (lb-in.)]
Thread size Length [mm (in.)]
FPW425 M5 P0.8 80 (3.15) 3.8 (33)
FPW540 M6 P1.0 90 (3.54) 6.4 (56)
FPW560 M6 P1.0 90 (3.54) 6.4 (56)
FPW690 M8 P1.25 100 (3.94) 15.5 (137)
Note
yDo not disassemble the gearhead from the motor.
yBe sure to use the supplied screws and tighten within the specied
torque in order to ensure proper water proof t.

3
Attaching Load
To shaft of the gearhead has been machined to an outer diameter tolerance
of h7 and is provided with a key slot for connecting the transmission parts.
When connecting the transmission parts, ensure that the shaft and parts have a
clearance t, and always x the parallel key to the output shaft with a screw to
prevent the parts from rattling or spinning.
Note Do not use excessive force, or hammer the transmission parts onto the
gearmotor shaft as damage may occur.
Mounting the capacitor
(only for single-phase motors)
Before mounting the provided capacitor, check that the capacitor’s capacitance
matches that stated on the motor’s name plate.
Mount the capacitor securely by using M4 screws (not provided).
Ø4.3 mm (0.169 in.)
Tightening torque: 1 N·m (8.8 lb-in)
Note Mount capacitor at least 10 cm (3.94 in.) away from the motor. If it is
located closer, the life of the capacitor will be shortened.
Connection and operation
Insulate all the wire connections, such as the connection between the motor
and the capacitor connection.
Ground the motor using a protective grounding wire.
Note
yWhen removing the sheath of the cable, be careful not to damage the
inside lead wire.
yMake sure that the motor case temperature does not exceed 90 °C
(194 °F) during operation of the motor. Operation exceeding case
temperature 90 °C (194 °F) may signicantly deteriorate the coils and
ball bearings of the motor and shorten the motor’s life span. Motor
case temperature can be measured by xing a thermometer on
the motor surface. It can also be measured using thermo tape or a
thermocouple.
Thermal class: 130 (B)
Rotation direction of the gearhead output shaft
The direction of rotation is as viewed from the side of the motor’s output shaft.
The motor rotates in a clockwise (CW) and counterclockwise (CCW) direction.
The connection method will vary depending on the gear ratio of the gearhead.
Models for the gear ratio rotate as shown in the connection diagram.
Models for the gear ratio rotate in the opposite direction from the
connection diagram.
Model Gear ratio
FPW425
FPW540
3 3.6 5 6 7.5 9 12.5 15 18 25
30 36 50 60 75 90 100 120 150 180
FPW560 3 3.6 5 6 7.5 9 12.5 15 18 25
30 36 50 60 75 90 100 120 150 180
FPW590 3 3.6 5 6 7.5 9 12.5 15 18 25
30 36 50 60 75 90 100 120 150 180
Wiring Diagram
Single-phase*
100 V
110 V
115 V
200 V
220 V
230 V
Clockwise: CW
CW
N
L
Po
wer supply
Red
Black
White
Grounding
Green/Yello
w
Counterclockwise: CCW
CCW
N
L
Po
wer supply
Red
Black
White
Grounding
Green/Yello
w
Three-phase
200 V
220 V
230 V
Clockwise: CW
L2(S)
L3(T)
L1(R)
CW
Po
wer supply
White
Black
Red
Grounding
Green/Yello
w
To change the direction of rotation, change any two connections
between R, S and T.
* To change rotation direction of the single-phase motor, wait until the motor
completely stops. Otherwise its direction may not change or may take much time
to change.
Capacitor connection (only for single-phase motors)
For easy to install terminals use 187 series FASTON terminals (TE Connectivity).
Use the supplied capacitor cap to insulate the capacitor terminal connection.
Capacitor
187 series
Capacitor cap
Note
yFor lead wire connection, use one lead wire for each individual
terminal.
ySingle-phase motors use a capacitor and keep it connected even after
rotation of the motor has started.

4
Time rating
This motor can be operated continuously (continuous rating).
Locked rotor burnout protection
This motor is equipped with the feature listed below to prevent the motor
from burning out as a result of abnormal heating which may be caused by
misapplication.
Thermal protection
“TP” is stamped on the motor nameplate. The motor has an“auto reset”
type thermal protector built into its motor coil. When the motor reaches a
predetermined temperature, the internal thermal protector is activated and the
motor is stopped.
Always turn the power o before performing inspections.
Thermal protector activation range:
Power is turned o at 130±5 °C (266±9 °F)
Power is turned back on at 85±20 °C (185±36 °F)
Troubleshooting
When the motor cannot be operated correctly, refer to the contents provided
in this section and take appropriate action. If the problem persists, contact your
nearest oce.
Phenomena Check items
The motor does not
rotate.
yCheck the power supply voltage.
yConnect the power supply and the motor correctly.
yWith a single-phase motor, connect the supplied
capacitor correctly.
yIf terminal blocks or crimp terminals are used, check
them for poor connection.
yKeep the load at or below the allowable value.
Motor sometimes rotates
and stops.
yConnect the power supply and the motor correctly.
yWith a single-phase motor, connect the supplied
capacitor correctly.
yIf terminal blocks or crimp terminals are used, check
them for poor connection.
The motor rotates in the
direction opposite to the
specied direction.
yConnect correctly by referring to“Wiring diagram.”
yWith a single-phase motor, connect the supplied
capacitor correctly.
yThe rotating direction of the motor output shaft
may be dierent from that of the gearhead output
shaft depending on the gear ratio of the gearhead.
Connect correctly by referring to“Wiring diagram.”
yThe rotating direction is indicated as viewed from the
motor output shaft. Check the reference direction.
Motor temperature
abnormally high [Motor
case temperature
exceeds 90 °C (194 °F)]
yCheck the power supply voltage.
yWith a single-phase motor, connect the supplied
capacitor correctly.
yReview the ventilation condition.
Product warranty
Check on the Oriental Motor Website for the product warranty.
Regulations and standards
Check on the Oriental Motor Website for details about standards.
UL Standards, CSA Standards
This product is recognized by UL under the UL and CSA Standards.
Thermal Class: 130 (B)
CCC System
This product is axed the CCC Mark under the China Compulsory Certication
System.
It is also certied by CQC.
CE Marking / UKCA Marking
This product is axed with the marks under the following directives/
regulations.
zEU Low Voltage Directive/
UK Electrical Equipment (Safety) Regulation
•Installation conditions
Overvoltage category II, Pollution degree 3, Class I equipment
When the machinary to which the motor is mounted requires overvoltage
category III specications, connect to power supply via an isolation
RoHS Directive/UK RoHS Regulation
This products do not contain the substances exceeding the restriction values.

yUnauthorized reproduction or copying of all or part of this manual is
prohibited.
yOriental Motor shall not be liable whatsoever for any problems relating
to industrial property rights arising from use of any information, circuit,
equipment or device provided or referenced in this manual.
yCharacteristics, specications and dimensions are subject to change without
notice.
yWhile we make every eort to oer accurate information in the manual,
we welcome your input. Should you nd unclear descriptions, errors or
omissions, please contact the nearest oce.
yis a registered trademark or trademark of Oriental Motor
Co., Ltd., in Japan and other countries.
© Copyright ORIENTAL MOTOR CO., LTD. 2007
Published in December 2022
5
T
echnical Support Tel:[phone]
8:30am EST to 5:00pm PST (M-F)
www
.orientalmotor.com
• Please contact your nearest Oriental Motor oce for further information.
Schiessstraße 44, 40549 Düsseldor
f, Germany
T
echnical Support Tel:[phone]
www
.orientalmotor.de
Unit 5 F
araday Oce Park, Rankine Road,
Basingstoke
, Hampshire RG24 8QBUK
T
el:[phone]
www
.oriental-motor.co.uk
T
el:[phone]
www
.orientalmotor.fr
T
el:[phone]
www
.orientalmotor.it
4-8-1Higashiueno
,Taito-ku,Tokyo 110-8536
Japan
T
el:[phone]
www
.orientalmotor.co.jp
Tel:[phone]
www.orientalmotor.com.cn
Tel:[phone]
www.orientalmotor.com.tw
Singapore
Tel:[phone]
www.orientalmotor.com.sg
Tel:[phone]
www.orientalmotor.com.my
Tel:[phone]
www.orientalmotor.co.th
Korea
Tel:[phone]
www.inaom.co.kr
Tel:[phone] (For English)
1800-121-4149 (For Hindi)
www.orientalmotor.co.in