Orion OriLink 23441 User manual

MANUAL / BRUKSANVISNING / GUIDE D’INSTRUCTIONS / BEDIENUNGSANLEITUNG
English Manual for KP-module 23401 and 23441, Rev R10_RC2, 190818
OriLink®
Monitoring System
Keypad module 23401 (regular)
23441 (Panel mounted)
23442 (With Serial Port Reader +
Extra Power Supply)
(Covers KP with PCB version 203 02 65 D, 203 02 90A and C. Some features may be missing in earlier versions)

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Table of Contents
1. INTRODUCTION.............................................................................................................................................................3
2. MECHANICAL INSTALLATION.................................................................................................................................3
3. ELECTRIC INSTALLATION ........................................................................................................................................4
4. CONFIGURATION..........................................................................................................................................................6
4.1. CHECK BEFORE CONFIGURATION ............................................................................................................................6
4.2. ADDRESSING THE NEW MODULE .............................................................................................................................6
4.3. SET-UP MODE........................................................................................................................................................6
4.4. CHANGE ADDRESS [KP//ADDRESS].........................................................................................................................6
4.5. RECOMMENDATION FOR SETTING ADDRESSES ........................................................................................................7
4.6. CHANGE SPHERE NUMBER [KP//SNR:]....................................................................................................................7
4.7. SET-UP FOR READER INPUT,[KP//BAUD:]...............................................................................................................7
5. USING A KEYPAD MODULE .......................................................................................................................................8
6. SET TIME AND DATE....................................................................................................................................................8
6.1. SET DATE [CLOCK/DATE]AND [CLOCK/TIME]. ...................................................................................................8
7. INSTALLING A SERIAL PORT KIT (23 415).............................................................................................................9
8. FAST MENU CODES.....................................................................................................................................................10
9. DIRECT COMMANDS..................................................................................................................................................10
9.1. VER COMMAND....................................................................................................................................................10
9.2. BOOT COMMAND.................................................................................................................................................10
10.OPTIONAL BACK COVER FOR PANEL MODEL, PN 233 01 34........................................................................11
11.OPTIONAL DC-DC CONVERTER.............................................................................................................................12
12.TECHNICAL SPECIFICATION..................................................................................................................................13

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1. Introduction
The KeyPad is the tool that is used to configure an OriLink® monitoring system, as well as initiate dispenses, stop
dispenses and check previous dispenses.
NOTE! The Orilink® installation manual should be available when installing and configuring a
KeyPad.
2. Mechanical installation
The KeyPad is mounted at a visible place within comfortable reach of the user using the two holes in the bottom.
It is possible to mount the lid with the keys and display in two ways, with the display window either in the deep end
or the shallow end. There are two “Knock-Out” cable inlets Ø16mm in both of the short sides of the box. Other
cable inlets can be drilled in either the short sides or in the bottom of the box.
NOTE! When the display window is placed towards the deep side of the box it is possible to let a cable in
at both of the short sides of the box.
NOTE! When the display window is placed towards the shallow side of the box it is only possible to let a
cable in at the deep side of the box if the PCB is 203 02 65 A or B.
NOTE! With the 1 card model PCB part number 203 02 90A the display window can be placed booth
ways and it is still possible to let cables in at booth ends.

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3. Electric installation
The module has a number of connectors, sockets and controls. Where they are depends on if it is a 2 card keypad or
a 1 card keypad.
2-boards, buttons pn 203 02 85 and CPU pn 203 02 65
Single board pn 203 02 90 A
Single board pn 203 02 90 C, current production

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(A) Shows the replaceable communication driver.
(B) If this LED flashes it indicates that the MPDM is working properly. If the LED is unlit or constantly lit
something is wrong.
(C) The angle of sight (contrast) can be adjusted with this trim screw.
(D) Shows the location of the RESET-button.
(E) Point out the location of the two 4-pole communication connectors each marked with A, B, +24 V and God.
Connect these to the communication loop in the existing system. Follow the cable recommendations in the
Orilink®installation manual. The module gets its power supply through the communication cable.
(F) DIL switches for termination and BIAS are found here.
(G) Is the connector for the optional serial port.
(H) Shows the socket for the serial port driver.
23442 already has a serial port driver installed.
(I) Processor crystal, 4MHz standard for 2 card model and 25 MHz standard for 1 card model.
(J) Back light intensity, only on 1 card model
(K) Microcontroller chip, white label OTP or yellow label FLASH. The 1 card model must have FLASH chip but
the 2 card model can use booth OTP and FLASH.
(L) Jumper socket. Can be used to increase power to port powered devices.
Top position = Join logic signals TX and RTS giving increased power to reader
Middle position = Jumper parking, default and most common
Bottom position = Uses Vu (connector N) as pull-up for DTR/RTS.
(M) DC-DC converter socket. A DC-DC converter with cap ??? can be inserted here. It will convert the on board
24VDC to another voltage like 5, 9, 12 or 15VDC on the connector (N) pin Vu. The voltage Vu is defined by
the selected DC-DC converter. There are many different brands and voltages of suitable DC-DC converters.
23442 already has a 5V 1W 200mA DC-DC converter installed.
(N) Connector for external use. Pins are
GND
ST = STOP, can be used to get an external button for the STOP key
ENT = ENTER, can be used to get an external button for the ENTER key
Vu = Output voltage. Voltage depends on the DC-DC converter inserted in socket (M)
+24V = 24VDC output

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KP: ‡
KP Main menu
Address:3XXX ‡
Set Address 3???
Address:3XXX ‡
Set Address 3???
Address:3XXX ‡
Set Address 3???
Reel:SETUP ‡
EXIT STOP CE ENT
PASS:_ ‡
Enter password
Addr:3???_ ‡
Address[code]
KP: ‡
KP Main menu
4. Configuration
An OriLink®configuration sheet should always be filled or altered during the configuration.
NOTE! To obtain technical support a copy of the configuration sheet for the complete installation must
be sent to:
Alentec & Orion AB
TECHNICAL SUPPORT
Grustagsvägen 4
SE-138 40 ÄLTA
SWEDEN
or
[email protected]
4.1. Check before configuration
Check that the module is working and communicating with the system according to the Orilink®Manual chapter
Testing modules.
NOTE! Do not forget to check and adjust the termination and BIAS according to the Orilink® Manual.
4.2. Addressing the new module
A new module has no address on delivery. To address a new module or one with an unknown address you press and
hold the RESET-button for 5 seconds. This will give the module a temporary address. Next, enter SET-UP mode on
a KeyPad and press 0 + ENTER to access the Main menu of the module. Find the menu to change module-address
(see below).
NOTE! You can only install one module at a time using this method. If you hold the RESET-button on
multiple units simultaneously only the most recently activated is active.
TIP! Follow preferably ”Recommendation for setting addresses” when setting addresses.
4.3. SET-UP mode
Type the word ”SETUP” on a KeyPad and press ENTER.
Type the password and press ENTER.
Type the address of the LED you want to configure and press ENTER to access
its main menu.
You can add the 4-digit menu code to go directly to the desired menu.
Scroll through the module sub menus by pressing or . When the desired menu
is shown press ENTER and so on.
4.4. Change address [KP//Address]
Enter the [KP//Adress] by pressing ENTER
Press ENTER to show the cursor.
Type the desired address confirm with ENTER.
When the cursor vanishes you are finished.
Press EXIT twice to exit set-up.
NOTE! If two or more modules get the same address the system will not
work. In that case you have to change address again.
TIP! Preferably follow ”Recommendation for setting addresses”
when setting addresses.

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KP: ‡
KP MainMenu
Address:3XXX ‡
Set Address 3???
Snr:XXX ‡
Set Sphere 0-255
Snr:XXX ‡
Set Sphere 0-255
KP: ‡
KP MainMenu
Address:3XXX ‡
Set Address 3???
Snr:XXX ‡
Set Sphere 0-255
Baud:XXX ‡
Set baud rate !
Baud:2400_ ‡
Set baud rate !
4.5. Recommendation for setting addresses
Each module demands a unique 16 bit hexadecimal address. There
are some forbidden and some reserved addresses but it is possible to
use all addresses between 0001 and 9999. To make it easier to
support the system we recommend you follow the table to the right.
This means for example that the first KP should have the address
3001 and the next one 3002 It is a good idea not to use the default
address 3000, it makes it easier to add new KP’s.
NOTE! Do not forget to write all used addresses in the
Configuration sheet to avoid collisions.
NOTE! Address 0000 is forbidden and addresses larger
than 9999 are reserved for the system.
4.6. Change Sphere number [KP//Snr:]
Spheres can be used to connect a keypad exclusively to a certain workplace or
department. This function is disabled if a OTP chip is used (White label) and
enabled if a flash chip is used (Yellow label). Se chapter “3. Electric
installations”.
Enter menu [KP//Address] by pressing ENTER.
Scroll to menu Snr: by pressing or .
Press ENTER to get the cursor.
Type in the desired sphere and acknowledge by pressing ENTER. When the
cursor disappears it is finished.
Press EXIT twice to leave Set-Up mode.
4.7. Set-up for reader input, [KP//Baud:].
The keypad is prepared for handling values input by some kind of reader. To be
able to connect a reader to the keypad a serial port kit (part number 23 415) has to
be installed.
The keypad software will auto detect the presence of this kit (the serial driver chip).
The kit can be seen in chapter “10. Technical specification”.
A keypad with an installed serial port kit, see chapter “7. Installing a serial port
kit”, has advanced functions for handling different types of RS-232 serial readers
such as barcode, magnetic card, smart card, etc readers.
It uses 8 data bits, no parity and 1 stop bit asynchronous or synchronous
communication..
The baud rate can be set to different speeds depending on the keypad model and
chip.
All models and chip types can be set to 1200 or 2400 baud.
For a single board keypad 1200, 2400, 4800, 9600, 14400 and 19200 can be used.
Advanced input filtering can be used to extract only needed values. If a not valid baud rate is set the 1200 baude rate
will be saved.
Readers can be used in a system without a PC but on older systems the baud rate and the functionality can only be
set by using a PC with OriLink® WinTools professional installed.
For newer systems or recently updated systems it is possible to set the baud rate from a keypad but to set other
functionalities a PC with OriLink® WinTools professional is still needed.
All settings are saved in a flash memory and remains if the power is disconnected.
The set baud rate function from a keypad only exists if a flash chip is used (Yellow label), see chapter “3. Electric
installations”, and the chip software version is KP10010RC2 or later.
Address Module
0000 –0xxx Forbidden
1000 –1xxx MPDM
2000 –2998 PM with database
2999 PC database (reserved)
3000 –3xxx KeyPad
4000 –4xxx LED-display
5000 –5xxx PLC-modules
6000 –6xxx Reserved
7000 –7xxx Reserved
8000 –8xxx TCM/TSM
9000 –9xxx Other
A000 –FFFF Forbidden

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Reel:CLOCK_ ‡
EXIT STOP CE ENT
Date:01.11.28 ‡
FORMAT YY.MM.DD
Date:01.11.28 ‡
FORMAT YY.MM.DD
Time:09.30.25 ‡
FORMAT HH.MM.SS
Time:09.30.25 ‡
FORMAT HH.MM.SS
Enter menu [KP//Address] by pressing ENTER.
Scroll to menu Baud: by pressing or .
Press ENTER to get the cursor.
Type in the desired Baud rate and acknowledge by pressing ENTER. When the cursor disappears it is finished.
Press EXIT twice to leave Set-Up mode.
5. Using a KeyPad module
The keyboard of the KeyPad is equipped with multifunctional buttons. The figures 0-9, left and right arrow, STOP,
EXIT, CE, ENTER and (.) is accessed directly. They have white text.
The Alphabet is accessed by first pressing blue , yellow or two times yellow .
Do not press and hold the arrow button.
The blue letters are typed by using first the blue and then the button with the letter.
The yellow letters are accessed by first pressing the yellow and then the button with the letter. On buttons with two
yellow letters, [Ö Ø Æ Å], pressing first yellow twice and then the button with the letter will let you access the
lower letter. The active letter is shown in the upper right corner of the display.
On some models of keypads the “space” and “-“ is missing on the layout. You can access them as follows.
To enter a “space” press yellow twice and then “9”.
To enter a “-“ sign press yellow twice and then ”?”.
NOTE! Letters can be used for PIN codes, JOB numbers, names and passwords.
EXIT is used to leave without doing more changes. By typing an identification string and then the STOP button you
cancel the current process. CE button erases a typed value. ENTER acknowledge that something should be done.
6. Set time and date.
If the system is equipped with a real-time clock module (CM) this can be configured using a KeyPad
6.1. Set date [CLOCK/Date] and [CLOCK/Time].
Type the word ”CLOCK” on the KeyPad and press ENTER.
Current system date is shown. Press ENTER to set date or and ENTER to set
time.
When the cursor is displayed, type the correct date or time and press ENTER.
When the cursor disappears the new setting is applied.
NOTE! Do not forget the dot between HH.MM.SS/YY.MM.DD!
Press EXIT twice to exit configuration.
NOTE! It may take up to five minutes before all modules are updated.

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7. Installing a serial port kit (23 415) (not needed for 23442)
The serial port kit can be seen in chapter “9. Technical specification”.
Open the keypad and insert the RS-232 serial driver in its socket (H). Make sure that all legs are properly inserted and
that the driver chip is oriented the correct way.
Remove the DSUB 9-pole knockout.
Mount the 9-pole DSUB connector of the serial port cable in the hole and attach the 10-pole DIL-connector on the
keypad PCB.
After the hardware installation the keypad has to be set to handle the serial port properly. This can only be done from a
PC running OriLink® WinTools professional. After the setup is done there is no need for a PC to use the serial port.

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8. Fast Menu Codes
With a PC, the OriLink® WinTools software and a SIO the quick menu that appear when you press “?” can be adjusted.
Typing a menu name, the module address and then a code can do this. Password can be used if desired.
This code can also be entered together with the address after you have typed SETUP followed by the password.
For a KeyPad it will look like this:
Change address 30000800 YYYYY where YYYYY=password
Part
Function
Address
Code
Comment
Main menu
Change address
0800
Change Sphere
0801
Change Baud rate
0803
VTime
0010
Sets prompt time-out in seconds
9. Direct commands
The keypad supports some direct commands.
9.1. VER command
Typing VER followed by <ENTER> will show
1. Software version as
v[KP10010]
2. Clock speed as
[Crystal=25MHz]
3. Address and Sphere
a[3001] s[2]
9.2. BOOT command
Typing BOOT followed by <ENTER> will reboot the module and show
1. Software version as
v[KP10010]
2. Clock speed as
[Crystal=25MHz]
3. Address and Sphere
a[3001] s[2]

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10. Optional back cover for panel model, pn 233 01 34.
This product is intended as a mechanical protection of the electronics. When this is used the four corner screws fits in
the 4 corner threads of the cover.
The dimensions are
Height = 200 mm
Width = 150 mm
Depth = 42 mm
Weight = 0.2 kg

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11. Optional DC-DC converter (not needed for 23442)
By adding a suitable 4-pin SIP package DC-DC converter to the socket (M) the Keypad can give a power supply to
connected readers.
Suitable DC-DC converters are manufactured by several brands. Here is a list of some of them
Brand
Example picture
Model
Input voltage
Output
Max output
VDC
VDC
mA
TRACO
TME 2405S*
24VDC
5
200
TME 2409S
24VDC
9
110
TME 2412S
24VDC
12
80
TME 2415S
24VDC
15
65
RECOM
RM 2405S
24VDC
5
50
RM 2409S
24VDC
9
28
RM 2412S
24VDC
12
21
RM 2415S
24VDC
15
17
RO 2405S
24VDC
5
200
RO 2409S
24VDC
9
111
RO 2412S
24VDC
12
83
RO 2415S
24VDC
15
66
RI3 2405S
24VDC
5
600
RI3 2409S
24VDC
9
333
RI3 2412S
24VDC
12
250
RI3 2415S
24VDC
15
200
XPower
IK 2405SA
24VDC
5
50
IK 2409SA
24VDC
9
28
IK 2412SA
24VDC
12
21
IK 2415SA
24VDC
15
17
IE 2405S
24VDC
5
200
IE 2409S
24VDC
9
111
IE 2412S
24VDC
12
84
IE 2415S
24VDC
15
66
IL 2405S
24VDC
5
400
IL 2409S
24VDC
9
222
IL 2412S
24VDC
12
168
IL 2415S
24VDC
15
132
*) DC-DC Converter which is included in 23442
Make sure that it is inserted on the correct way before power on. As you can see in the sample pictures pin 1 is marked
with a small white dot. A white circle is printed on the PCB to indicate where pin 1 should be.

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12. Technical specification
Printed circuit board
Net ports: 2 pieces of OriLink® ports (E) for data-
communication.
Connector: 1 piece of serial port connector (G).
Socket: 1 piece of 16-pin DIL-socket (H) for a
MAX232CPE serial port driver.
Socket: 1 piece of 4-pin SIL socket (M) for DC-DC
converter.
Connector: 1 piece of 5-pin connector (N) for external
use
LCD display: 2x16 signs with backlight.
Sight angle adjust (C).
Keyboard: 20 buttons covered with polycarbonate
plastic overlay.
Other: RISC-based microprocessor
EEPROM, 64KB.
Reset button (D).
Termination DIL-Switches (F).
Power supply: 24 VDC through communication cable.
Max current: 100 mA
Casing
Power supply: 24VDC, 100mA. If it power some additional device that current must be added.
Casing: 23401 + 23442, Strong steel box, black powder painted.
23441, Stainless steel brushed surface. 6 x M4 stainless screws with lock nuts included.
Outer measures: 23401 + 23442, 113 x 188 x 62 mm.
23441, 147 x 197.5 x 32 mm
Mounting: 23401 + 23442, 4 x ø5 mm CC = 68 x 140 mm
23441, 6 x ø4.5 mm CC = 137 x 92.5 and 95 mm
Weight: 23401 = 1.2 kg
23441 = 0.4 kg
23442 = 1.2 kg
Optional: Serial port kit part number 23 415. (included in
23442)
The kit contains:
One 10-pole female to a standard DSUB 9-pin male
connector.
One piece of MAX232CPE RS-232 serial port driver.
Two sets of chassis connector screw with washers and
nut.
Environment
Use: Indoors.
Temperature 0 - +55°C
Humidity 90-95%, not condensing
Transport: Temperature –40 - +70°C
Humidity 90-95%, not condensing
Storage: Temperature –40 - +70°C
Humidity 90-95%, not condensing.