OTOLIFT MODUL-AIR User manual

Otolift Modul-Air
Installation manual
9-0-207

Otolift Stairlifts
Postbus 64
2860 AB Bergambacht
The Netherlands
Tel: [phone]
E-mail: [e-mail]
Internet: www.otolift.com

Installation rules 4
1 Requirements 5
2 Installation drawing explained 6-11
3 Rail coupling 12-13
4 Location of leg supports 14
5 Coupler leg support 15
6 Leg support 16
7 Coupler plate 17
8 Coupler BOP support 18
9 BOP support 19
10 Extra charge point straight 20
11 Extra charge point curve 21
12 Dropstart 22-23
13 Incline start 24-25
14 Charge contact 26-28
15 Rail support assembling 29-30
16 Rail assembling 31-34
17 Mount rail to staircase 35-36
18 Mount drive unit 37
19 Assembling frontframe 38-40
20 Assembling seat 41-43
21 Wiring manual swivel 44-45
22 Wiring powered swivel 46-47
23 Power up chair lift 48-50
24 Rail finish assembly 51-53
25 Connect transformer 54
26 Teach in - Rail profile 55-56
27 Teach in - Extra charge contact 57
28 Powered swivel - Teach in drive position 58-59
29 Powered swivel - Teach in endpoint 60
30 Powered swivel - Teach in Intermidiate stop 61-62
31 Remote control - Mounting 63
32 Remote control - Teach in 64
33 Remote control - Key fob 65
34 Remote control - Pincode 66
35 Setting dipswitches 67
36 Testing safety switches 68-70
37 Testing tilt sensor 71-72
38 Mounting seat 73
39 Mounting covers 74-75
40 Verification and completing 76
Annex A Assembling straight to curved armrest 77-79

Otolift Stairlifts Installation manual
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Installation rules
. Installation must be done by trained engineers.
2. Rail needs to be installed according to installation drawing.
Note that installation drawing shows backside of rail.
3. Unless otherwise indicated, all rail starts, rail ends and rail
supports needs to be fastened with supplied screws and plugs.
4. All torque settings needs to be verified with a torque wrench.
5. Use of installation tools 403060616 and 200060042 is required
for placing drive unit at rail (see chapter start).
6. “Verification tests before use” document needs to be verified
and signed. Save a copy for your own and company account.
7. All screws and nuts may only be used one time. In case of second
life always replace screws and nuts.
8. Never use screws and nuts other than specified by Otolift.
Always order screws and nuts at [email protected]

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Installation may only be performed by trained
engineers.
Servicebox is required for programming chairlift.
Installation drawing is required before start.
Torque wrench is required for verifying torque
settings, according to verification before use
document.
The use of special workbench 908000000 is
recommended.
Installation tools (tube 403060616 and cross
200060042) are required for placing drive unit
at rail.
1 - Requirements

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Drawing shows type of required rail sections.
In the drawing and in this picture the location is
position 4. See chapter ”location of leg and BOP
supports” for more detail.
Picture shows Rail section OK-252-06.
Drawing shows a leg support at position 1.
Always mount a Coupler leg support 200060051.
Picture shows a Coupler leg support set
200060051 mounted at postion 1.
NOTE This parts must always be assembled
at position 1 (rail coupling).
Drawing shows the position of the leg support at
position.
2 - Installation drawing explained
 2 3 4

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Drawing shows a leg support at position 8. Always
mount a leg support.
Picture shows a mounted Coupler plate set
200060050.
Picture shows a Leg support set 200060052
mounted at pos x.
NOTE It is forbidden to place 200060052 at
position 1
Drawing shows a BOP support at position 1.
Always mount a Coupler BOP support.
Picture shows Coupler BOP support set
200060055 incl. BOP mounted at position 1.
Drawing shows no legsupport at rail coupling.
Mount a coupler plate.
2 - Installation drawing explained

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Drawing shows a BOP support at position 9.
Always mount a BOP support.
Picture shows a mounted charge contact straight
200060060.
Picture shows BOP support set 200060056
incl. BOP mounted at pos x.
NOTE It is forbidden to place 200060056 at
position 1
Drawing shows an extra charge contact in an
external bend rail section.
Mounted charge contact 200060061 for external
bend.
Drawing shows an extra charge contact in a
straight rail section.
2 - Installation drawing explained

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Drawing shows an BP250.
BP250SP1 verified with measuring tape.
Length 250mm.
BP250 verified with measuring tape.
Length 250mm.
Drawing shows an LF200. LF200 verified with measuring tape.
Length 200mm.
Drawing shows an BP250SP1.
2 - Installation drawing explained

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Drawing shows a (standard) rail connector.
Picture shows a mounted rail connector offset.
Picture shows a mounted rail connector.
Drawing shows a dropstart as rail start. Picture shows a mounted dropstart.
Drawing shows a rail connector offset.
2 - Installation drawing explained

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Drawing shows an incline start as rail start.
Picture shows a mounted horizontal finsh (start).
Picture shows a mounted incline start.
Drawing shows incline of rail and total length of
rail supports.
Picture shows the (correct) verified incline
of 42 degrees. (See chapter leg assembling
for detail about length.)
Drawing shows an horizontal finish as rail finish
(or rail start).
2 - Installation drawing explained

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Rail Coupler service set 200000041
(200000040).
Mount coupling, start assembling in direction of
rail start.
Note position of cable at toothed rack side.
Place Nuts. Note orientation of nuts.
Assemble set screw with hexagon 5mm tool.
Do not tighten the set screw.
Assembly ready for mounting.
3 - Rail coupling
Connect railpart.

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Assemble set screw with hexagon 5mm tool. Tighten both set screws. Use a level to make sure
that parts are in line.
3 - Rail coupling

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At bottom of drawing the postion of leg support
is indicated (1, 3, 4,….).
Position 2.
When position 1 is indicated always mount
coupler leg support set 200060051.
Postion 3, mount leg support set 200060052 at
this location when drawing indicates 3.
Postion 4, mount leg support set 200060052 at
this location when drawing indicates 4.
In case of position 3, 4 or higher, mount a
leg support, start counting at position 1.
4 - Location of leg supports

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Coupler leg support set 20006005.
NOTE this parts must always be assembled at
position 1 (rail coupling).
Mount coupler.
Coupler in position.
Note that fitting has some friction.
5 - Coupler-leg support
Place nuts, tighten with Hexagon 5mm
and socket wrench 10mm.
Coupler leg support assembled. Coupler leg support assembled.

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6 - Leg support
Leg support set 200060052.
NOTE It is forbidden to assemble this part at
position 1 (rail coupling).
Mount Leg support.
Leg support in position. Place nuts, tighten with Hexagon 5mm
and socket wrench 10mm.
Leg support assembled. Leg support assembled.

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Coupler plate set 200060050.
NOTE This part must always be assembled at
rail coupling.
Mount coupler.
Coupler in position.
Note that fitting has some friction.
Place nuts, tighten with Hexagon 5mm
and socket wrench 10mm.
Coupler plate assembled.
7 - Coupler plate

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Coupler BOP support set 200060055.
NOTE This part must always be assembled at
position 1 (rail coupling).
Coupler BOP support mounted.
First position outer bolds m6x20 and start
tighten inner m6x16 with hexagon 5.
Note that fitting has some friction.
Mount coupler BOP support, tighten with
Hexagon 5mm and socket wrench 10mm.
Mount nuts and tighten with hexagon 5 and
socket wrench 10mm.
Coupler BOP support assembled.
8 - Coupler BOP support

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BOP support set 200060056.
NOTE It is forbidden to assemble this part at
position 1 (rail coupling).
BOP support mounted.
Mount BOP support.
Mount BOP and tighten with Hexagon 5mm.
Tighten with Hexagon 5mm .
BOP support assembled.
9 - BOP support

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Guide cable through hole, and guide cable to
direction of closest railstart/end.
Mount charge-point.
10 - Extra charge point straight
Hold the extra charge point at recommended
position. Holes of chargepoint should be in line
with holes rack. Mark middle of charge point.
Chargepoint straight set 200060060.
Drill a 8,5mm hole in the tube. Hole as close as
possible to the railstrip.
Tighten charge-point.