OutBack Power FLEXware SKYBOX RSD-1 User manual

Specifications
900-0235-01-00 REV A
©2018 OutBack Power Technologies. All Rights Reserved.
The RSD-1 works in conjunction with the SkyBox True Hybrid Energy System. It allows a system to meet the
2014 National Electric Code requirements for PV systems.
Features:
oEnd-to-end solution listed to UL1741 with PV rapid shutdown systems (PVRSS)
oType 3R enclosures rated for indoor or outdoor installation
oFlexible design — install the combiner box vertically or horizontally and mount to racking or under an array
oInteroperability with compatible third-party PV rapid shutdown devices (PVRSE with dry contact)
Components Included:
oCombiner Box
 FWPV3-FH600-S2D (600 Vdc, 2 pole)
oRapid Shutdown Initiator Box
 RSI
Listings
oUL1741
 including PVRSS
oCSA C22.2
 including PVRSS
Compliance
oFCC Part 15, Class B
NOTES:
 The DC input and output circuits
are isolated from the enclosure.
 The photovoltaic system grounding shall be
installed according to the requirements of Sections
690.41 through 690.47 of the National Electric
Code (ANSI/NFPA 70). The installer is responsible
for all system grounding.
 Use only UL514B-compliant wet location or
rain-tight conduit hubs for entry into the enclosure.
Specifications
Rapid Shutdown Solution (RSD-1)
Quick Start Guide
Dimensions
19.5" (49.5 cm)
13.75"
(34.9 cm)
4.5"
(11.4 cm)
15.5"
(39.4 cm)
11.3"
(28.7 cm)
12.0"
(30.5 cm)
14.75"
(37.5 cm)
7.3” (18.5 cm)
6.6” (17.8 cm)
5.0” (12.7 cm)
14.1"
(35.8 cm)
Accessories Available:
oBox of (10) 15A Fuses
 FUSE-15-600VDC
oBox of (10) 20A Fuses
 FUSE-20-600VDC
o30A, 1000 Vdc Fuse Holder
 FH-30-1000VDC-DIN
oPV Rapid Shutdown Label
 LBL-PVRSS
5.75" (14.6 cm)
with feet
fully extended
3.75” (9.5 cm)
PV DISCONNECT
2" ½”
and
¾”
½”
All ½”
Combiner
600 Vdc
48 Adc
24 Vdc ± 3%
(6) 600 Vdc DIN rail
fuse holders
0.10 Adc
UL Type 3R
–25 to 60°C
N/A
2", ½”, ¾”
RSI
24 Vdc ± 3%
N/A
24 Vdc ± 3%
N/A
0.06 Adc
UL Type 3R
–25 to 60°C
SOLAR ON
SOLAR OFF
AFCI (not used with SkyBox)
½”
Device
Voltage
Total Current
DC Input
Overcurrent
Protection
Power Draw
Enclosure Rating
Ambient Temp.
LED indicators
Knockouts
Up to 3 PV input
strings per combiner Controls up to 6 combiner boxes
Compatibility
IMPORTANT
An isolated Class 2 DC power supply with the following
specifications must be used to power the RSI:
24 Vdc ± 3% maximum over input voltage, ambient
temperature, output load, and initial accuracy
Up to 1.5 Adc
Securing
Screw
Adjustable
mounting
feet
Lockable
PV
disconnect
Lockable
latch
Combiner
LED
indicators
Lockable
rapid shutdown
switch
RSI
IMPORTANT
This document is for use by qualified personnel familiar with photovoltaic (PV) systems.
Users of this document should meet all local and governmental code requirements for
licensing and training for the installation of electrical power systems with AC and DC voltage
up to 600 volts. This product is only serviceable by qualified personnel.

Wiring
Mounting:
1) Remove any necessary knockouts.
2) Mount the RSI box using the holes located in the mounting brackets. (See A.)
 Secure the RSI appropriately for the mounting type.
 The RSI box should be installed near the service meter. It must be mounted
vertically and must be at least 36" (91.4 cm) above the ground.
3) Mount the combiner box using the four mounting feet. During shipping, these feet
are attached facing inward. They should usually be repositioned facing outward for
mounting as shown in B. The feet are slotted for exact spacing requirements in
differing locations.
 Secure the combiner appropriately for the mounting type.
 The combiner box can be mounted horizontally, vertically, or at any
intermediate angle. It must be mounted at least 36" (91.4 cm) above the
ground. See C.
 To meet PVRSS requirements, mount the combiner within 10' (3m) of the
PV array. (Required distance may vary with local code requirements.)
*AWG size conversions are listed to the closest equivalent mm2 commercial size.
Wiring:
1) Ensure all electrical sources to the system are disconnected. These include utility grid, PV, and batteries.
2) Wire all system components as noted below. See the next sheet for wiring illustrations. Note that battery connections
and SkyBox internal wiring are not depicted.
 Connect the red and black terminals on the RSI port labeled J2 (24 Vdc
supply) to the red and black terminals on the combiner port labeled J1.
 Connect the white terminal on the RSI J2 port to the white terminal on
the combiner J1 port.
 Connect the PV array positive (+), negative (–) and ground to the combiner
fuse holders and terminal bus bars (TBB).
NOTE: PV input wiring must be outdoor rated. It must be suitable for both
wet locations and UV exposure.
 Connect the combiner positive (+), negative (–) and ground to the load center
bus bars. Connect the RSI ground to the load center ground bar.
3) Tighten all connections to the torque values on the table to the left.
4) Connect PV and other sources. Apply power to the system as appropriate.
Installation (SAVE THESE INSTRUCTIONS)
Combiner
RSI
J1 J2
J1 J2
A
A
B
B
B
B
C
This document contains important instructions that shall be followed during installation
and maintenance of the power system.
Other Wire Sizes
900-0235-01-00 REV A
©2018 OutBack Power Technologies. All Rights Reserved.
NOTES
 The large cable gland in the combiner box requires a torque value of 29.2 ft-lb (39.5 Nm) to retain the Type 3R rating. The small
cable gland requires a torque value of 19.2 ft-lb (26.0 Nm). Tighten each sealing nut until it is almost even with the rest of the gland.
(See the next sheet.)
 Minimum rating for all wires is 90°C. The exception is for PV source circuits above 50°C, which require wire rated for 105°C to
avoid derating.
Torque Requirements by Wire Size (copper conductors only)
Negative (–)
Combiner TBB
(large holes)
45 in-lb (5.1 Nm)
45 in-lb (5.1 Nm)
40 in-lb (4.5 Nm)
Cable Size*
2/0 AWG (70 mm2)
1/0 to #1 AWG (50 mm2)
#4 AWG (25 mm2)
#6 AWG (16 mm2)
#8 AWG (10 mm2)
35 in-lb (4.0 Nm)#10 AWG (6 mm2)
50 in-lb (5.7 Nm)
50 in-lb (5.7 Nm)
Ground TBB
—
—
35 in-lb (4.0 Nm)
35 in-lb (4.0 Nm)
25 in-lb (2.8 Nm)
20 in-lb (2.3 Nm)
Ground Lug
(combiner)
—
50 in-lb (5.7 Nm)
45 in-lb (5.1 Nm)
45 in-lb (5.1 Nm)
40 in-lb (4.5 Nm)
35 in-lb (4.0 Nm)
Negative (–)
Combiner TBB
(small holes)
—
—
25 in-lb (2.8 Nm)
20 in-lb (2.3 Nm)
—
—
50 in-lb (5.7 Nm)
Contactor
Terminal
50 in-lb (5.7 Nm)
45 in-lb (5.1 Nm)
45 in-lb (5.1 Nm)
40 in-lb (4.5 Nm)
35 in-lb (4.0 Nm)
#2 to #3 AWG (35 mm2)50 in-lb (5.7 Nm) —50 in-lb (5.7 Nm)—50 in-lb (5.7 Nm)
35 in-lb (4.0 Nm)#14 to #12 AWG (2.5 to 4 mm2)20 in-lb (2.3 Nm) 35 in-lb (4.0 Nm)20 in-lb (2.3 Nm) 35 in-lb (4.0 Nm)
NOTE:
These instructions assume the use of one combiner, the RSI, and a battery source.
(The SkyBox must be installed according to the appropriate instructions.)
!CAUTION: EQUIPMENT DAMAGE
The 24-volt negative conductor is not grounded and is not to be connected to chassis
or any other grounding system.
1234 1 234
1234 1 234
Combiner Fuse Holder
PV Input Glands
#14 AWG (2.5 mm2)
—
#8 AWG (25 mm2)
Up to 7.7 mm diameter
Communication Connectors #22 AWG (0.5 mm2)#16 AWG (1.5 mm2)
Connection Minimum* Maximum*
IMPORTANT
The surface and fastening hardware must be able to support the weight of all products.

Installation
SkyBox
RSI
Wiring Drawing
Photovoltaic (PV) Array
Ground
Electrode
Conductor
J2 (Combiner)J1 (Power Supply)
J2J1
Wire Size
#22 AWG
#16 AWG
#20 AWG
Length
50'
200'
80'
#18 AWG 125'
Communications Wire Length
Sealing
Nuts
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PV Negative
DC LEGEND
24V RSI Supply
Positive (+)
24V RSI Supply
Negative (–)
24V Combiner
Supply Negative (–)
24V Combiner
Supply Positive (+)
PV Positive
PV RSI Safe
Ground
J3
J4
J5
J6
Not used
J3 to AUX
J4 to AUX
FWPV3-FH600-S2D
Example of
Class 2 power supply
900-0235-01-00 REV A
©2018 OutBack Power Technologies. All Rights Reserved.

3
Additional Applications
Multiple Combiners
Up to six combiners can be used with a single Rapid Shutdown Initiator. The RSI can be used as an emergency
shutoff for all of the six systems. Six combiners can be powered by a single RSI and power supply.
Connect the control wires of additional combiners in series with the first combiner (designated below).
The J1 terminals for are connected to the RSI as shown on the previous page. The J2 terminals are
connected to the J1 terminals on . The J2 terminals on are connected to the J1 terminals on
if present, and so on.
NOTE: J1 and J2 are interchangeable in the combiner and can be reversed if necessary. (See the connections between
and below.) This statement is only true for combiner boxes.
Multiple Combiners
Surge Protector
An optional surge protection device can be installed in the combiner. A knockout has been provided to
accommodate this type of device. This image shows the underside of the combiner and the location of
the knockout.
1
2 3
4
Contact Information
OutBack Power Technologies
17825 – 59th Avenue NE
Suite B
Arlington, WA 98223
Website: www.outbackpower.com
Date and Revision
August 2018, Revision A
To RSI
J2J1
PV Conduit PV Cable
Glands
Communications
Conduits
Surge
Protector
NOTE: Any installed devices must be liquid-tight to sustain the combiner’s environmental rating.
J2J1 J2J1
1
23
4
1
2
900-0235-01-00 REV A
©2018 OutBack Power Technologies. All Rights Reserved.
6
J1 J2 J2J1
5
J2 J2J1