SEW-Eurodrive MOVIDRIVE system User manual

*27793095_0822*
Drive Technology \ Drive Automation \ System Integration \ Services
Compact Operating Instructions
Application Inverter
MOVIDRIVE® technology
Edition 08/2022 27793095/EN

SEW-EURODRIVE—Driving the world

Table of contents
Compact Operating Instructions – MOVIDRIVE® technology 3
Table of contents
1 General information.................................................................................................................. 4
1.1 Scope of this documentation...........................................................................................4
1.2 Structure of the safety notes ...........................................................................................4
2 Safety notes .............................................................................................................................. 6
2.1 Preliminary information ...................................................................................................6
2.2 Duties of the user............................................................................................................6
2.3 Target group ...................................................................................................................7
2.4 Network security and access protection .........................................................................7
2.5 Designated use ...............................................................................................................8
2.6 Functional safety technology ..........................................................................................8
2.7 Transport.........................................................................................................................9
2.8 Installation/assembly.......................................................................................................9
2.9 Electrical installation .....................................................................................................10
2.10 Protective separation ....................................................................................................10
2.11 Startup/operation ..........................................................................................................11
3 MOVIDRIVE®technology type code ...................................................................................... 12
4 Installation............................................................................................................................... 13
4.1 Special aspects when transporting the devices ............................................................13
4.2 Mechanical installation..................................................................................................14
4.3 Electrical installation .....................................................................................................17
4.4 BW.. braking resistors...................................................................................................23
4.5 Terminal assignment of basic unit ................................................................................32
4.6 Wiring diagrams ............................................................................................................39
5 Startup ..................................................................................................................................... 53
5.1 Setting the EtherCAT® ID.............................................................................................53
5.2 Startup requirements ....................................................................................................54
6 Operation................................................................................................................................. 55
6.1 General information ......................................................................................................55
6.2 Operating displays ........................................................................................................56
7 Service..................................................................................................................................... 67
7.1 Extended storage..........................................................................................................67
7.2 Shutdown ......................................................................................................................67
27793095/EN – 08/2022

1General information
Scope of this documentation
Compact Operating Instructions – MOVIDRIVE® technology
4
1 General information
1.1 Scope of this documentation
This documentation comprises the general safety notes and selected information on
the inverter.
• Please note that this documentation does not replace the detailed operating in-
structions.
• Read the detailed operating instructions before you start working with the inverter.
• Observe the information, instructions and notes in the detailed operating instruc-
tions. This is essential for fault-free operation of the device and fulfillment of any
rights to claim under guarantee.
1.2 Structure of the safety notes
1.2.1 Meaning of signal words
The following table shows the grading and meaning of the signal words for safety
notes.
Signal word Meaning Consequences if disregarded
DANGER Imminent hazard Severe or fatal injuries
WARNING Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the product or its envi-
ronment
INFORMATION Useful information or tip: Simplifies
handling of the product.
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1
General information
Structure of the safety notes
Compact Operating Instructions – MOVIDRIVE® technology 5
1.2.2 Structure of section-related safety notes
Section-related safety notes do not apply to a specific action but to several actions
pertaining to one subject. The hazard symbols used either indicate a general hazard
or a specific hazard.
This is the formal structure of a safety note for a specific section:
SIGNAL WORD
Type and source of hazard.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the hazard.
Meaning of the hazard symbols
The hazard symbols in the safety notes have the following meaning:
Hazard symbol Meaning
General hazard
Warning of dangerous electrical voltage
Warning of hot surfaces
Warning of automatic restart
1.2.3 Structure of embedded safety notes
Embedded safety notes are directly integrated into the instructions just before the de-
scription of the dangerous action.
This is the formal structure of an embedded safety note:
 SIGNAL WORD! Type and source of hazard. Possible consequence(s) if disre-
garded. Measure(s) to prevent the hazard.
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2Safety notes
Preliminary information
Compact Operating Instructions – MOVIDRIVE® technology
6
2 Safety notes
2.1 Preliminary information
The following general safety notes serve the purpose of preventing injury to persons
and damage to property. They primarily apply to the use of products described in this
documentation. If you use additional components, also observe the relevant warning
and safety notes.
2.2 Duties of the user
As the user, you must ensure that the basic safety notes are observed and complied
with. Make sure that persons responsible for the machinery and its operation as well
as persons who work on the device independently have read through the documenta-
tion carefully and understood it.
As the user, you must ensure that all of the work listed in the following is carried out
only by qualified specialists:
• Setup and installation
• Installation and connection
• Startup
• Maintenance and repairs
• Shutdown
• Disassembly
Ensure that the persons who work on the product pay attention to the following regula-
tions, conditions, documentation, and information:
• National and regional safety and accident prevention regulations
• Warning and safety signs on the product
• All other relevant project planning documents, installation and startup instructions,
and wiring diagrams
• Do not assemble, install or operate damaged products
• All system-specific specifications and conditions
Ensure that systems in which the product is installed are equipped with additional
monitoring and protection devices. Observe the applicable safety regulations and leg-
islation governing technical work equipment and accident prevention regulations.
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2
Safety notes
Target group
Compact Operating Instructions – MOVIDRIVE® technology 7
2.3 Target group
Specialist for me-
chanical work
Any mechanical work may be performed only by adequately qualified specialists. Spe-
cialists in the context of this documentation are persons who are familiar with the
design, mechanical installation, troubleshooting, and maintenance of the product who
possess the following qualifications:
• Qualifications in the field of mechanics in accordance with the national regulations
• Familiarity with this documentation
Specialist for elec-
trotechnical work
Any electrotechnical work may be performed only by electrically skilled persons with a
suitable education. Electrically skilled persons in the context of this documentation are
persons who are familiar with electrical installation, startup, troubleshooting, and main-
tenance of the product who possess the following qualifications:
• Qualifications in the field of electrical engineering in accordance with the national
regulations
• Familiarity with this documentation
Additional qualifi-
cations
In addition to that, these persons must be familiar with the valid safety regulations and
laws, as well as with the requirements of the standards, directives, and laws specified
in this documentation.
The persons must have the express authorization of the company to operate, pro-
gram, parameterize, label, and ground devices, systems, and circuits in accordance
with the standards of safety technology.
Instructed persons All work in the areas of transport, storage, installation, operation and waste disposal
may only be carried out by persons who are trained and instructed appropriately.
These instructions must enable the persons to carry out the required activities and
work steps safely and in accordance with regulations.
2.4 Network security and access protection
A bus system makes it possible to adapt electronic drive technology components to
the particulars of the machinery within wide limits. There is a risk that a change of pa-
rameters that cannot be detected externally may result in unexpected but not uncon-
trolled system behavior and may have a negative impact on operational safety, system
availability, or data security.
Ensure that unauthorized access is prevented, especially with respect to Ethernet-
based networked systems and engineering interfaces.
Use IT‑specific safety standards to increase access protection to the ports. For a port
overview, refer to the respective technical data of the device in use.
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2Safety notes
Designated use
Compact Operating Instructions – MOVIDRIVE® technology
8
2.5 Designated use
The product is intended for control cabinet installation in electrical systems or ma-
chines.
In case of installation in electrical systems or machines, startup of the product is pro-
hibited until it is determined that the machine meets the requirements stipulated in the
local laws and directives. For Europe, Machinery Directive 2006/42/EC as well as the
EMC Directive 2014/30/EU apply. Observe EN60204-1 (Safety of machinery - elec-
trical equipment of machines). The product meets the requirements stipulated in the
Low Voltage Directive 2014/35/EU.
The standards given in the declaration of conformity apply to the product.
The systems can be mobile or stationary.
Do not connect any other loads to the product. Never connect capacitive loads to the
product.
The product can be used to operate the following motors in industrial and commercial
systems:
• AC asynchronous motors with squirrel-cage rotor
• Permanent-field AC synchronous motors
Technical data and information on the connection conditions are provided on the
nameplate and in chapter "Technical data" in the documentation. Always comply with
the data and conditions.
Unintended or improper use of the product may result in severe injury to persons and
damage to property.
2.5.1 Hoist applications
To avoid danger of fatal injury due to falling hoists, observe the following points when
using the product in lifting applications:
• Use mechanical protection devices.
Application in ELSM® control mode
When the inverter is operated in ELSM® control mode, using it in lifting applications is
not permitted. In this control mode only applications of horizontal materials handling
are permitted.
2.5.2 Restrictions under the European WEEE Directive 2012/19/EU
Options and accessories from SEW-EURODRIVE may only be used in combination
with products from SEW-EURODRIVE.
2.6 Functional safety technology
The product must not perform any safety functions without a higher-level safety sys-
tem unless explicitly allowed by the documentation.
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2
Safety notes
Transport
Compact Operating Instructions – MOVIDRIVE® technology 9
2.7 Transport
Inspect the shipment for damage as soon as you receive the delivery. Inform the ship-
ping company immediately about any damage. If the product is damaged, it must not
be assembled, installed or started up.
Observe the following notes when transporting the device:
• Ensure that the product is not subject to mechanical impact.
If necessary, use suitable, sufficiently dimensioned handling equipment.
Observe the information on climatic conditions in chapter "Technical data" of the docu-
mentation.
2.8 Installation/assembly
Ensure that the product is installed and cooled according to the regulations in this doc-
umentation.
Protect the product from excessive mechanical strain. Ensure that elements are not
deformed or insulation spaces are maintained, particularly during transportation. Elec-
tric components must not be mechanically damaged or destroyed.
Observe the notes in the chapter "Mechanical installation".
2.8.1 Restrictions of use
The following applications are prohibited unless the device is explicitly designed for
such use:
• Use in potentially explosive atmospheres
• Use in areas exposed to harmful oils, acids, gases, vapors, dust, and radiation
• Operation in applications with impermissibly high mechanical vibration and shock
loads in excess of the regulations stipulated in EN61800-5-1
• Use at an elevation of more than 3800 m above sea level
The product can be used at altitudes above 1000 m above sea level up to 3800 m
above sea level under the following conditions:
• Taking the reduced continuous rated current into consideration, see the chapter
"Technical data" of the documentation.
• Above 2000m above sea level, the air and creeping distances are only sufficient
for overvoltage class II according to EN 60664. If the installation requires over-
voltage category III according to EN 60664 you have to reduce the overvoltages
on the system side from category III to II using additional external overvoltage pro-
tection.
• If a protective electrical separation is required, then implement this outside the
product at altitudes of more than 2000m above sea level (protective separation in
accordance with EN61800‑5‑1 and EN60204‑1).
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2Safety notes
Electrical installation
Compact Operating Instructions – MOVIDRIVE® technology
10
2.9 Electrical installation
Ensure that all of the required covers are correctly attached after the electrical installa-
tion.
Make sure that preventive measures and protection devices comply with the applica-
ble regulations (e.g. EN60204-1 or EN61800-5-1).
2.9.1 Required preventive measure
Make sure that the product is correctly attached to the ground connection.
2.9.2 Stationary application
Necessary preventive measure for the product:
Type of energy transfer Preventive measure
Direct power supply • Ground connection
2.9.3 Regenerative operation
The drive is operated as a generator due to the kinetic energy of the system/machine.
Before opening the connection box, secure the output shaft against rotation.
2.10 Protective separation
The product meets all requirements for protective separation of power and electronics
connections in accordance with EN 61800-5-1. The connected signal circuits must
meet requirements according to SELV (Safety Extra Low Voltage) or PELV (Protective
Extra Low Voltage) to ensure protective separation. The installation must meet the re-
quirements for protective separation.
In order to avoid exceeding the permitted contact voltages in SELV or PELV power cir-
cuits in the event of a fault, continuous equipotential bonding is required in the vicinity
of these power circuits. If this is not possible, other preventive measures must be
taken. These preventive measures are described in EN61800-5-1.
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2
Safety notes
Startup/operation
Compact Operating Instructions – MOVIDRIVE® technology 11
2.11 Startup/operation
Observe the safety notes in chapters "Startup" (→ 2 53) and "Operation" (→ 2 55)
in this documentation.
Make sure the connection boxes are closed and screwed before connecting the sup-
ply voltage.
Depending on the degree of protection, products may have live, uninsulated, and
sometimes moving or rotating parts as well as hot surfaces during operation.
When the device is switched on, dangerous voltages are present at all power connec-
tions as well as at any connected cables and terminals. This also applies even when
the product is inhibited and the motor is at standstill.
Risk of burns due to arcing: Do not disconnect power connections during operation.
Do not connect power connections during operation.
If you disconnect the product from the voltage supply, do not touch any live compo-
nents or power connections because capacitors might still be charged. Observe the
following minimum switch-off time:
10 minutes.
Observe the corresponding information signs on the product.
The fact that the operation LED and other display elements are no longer illuminated
does not indicate that the product has been disconnected from the supply system and
no longer carries any voltage.
Mechanical blocking or internal protective functions of the product can cause a motor
standstill. Eliminating the cause of the problem or performing a reset may result in the
drive restarting automatically. If, for safety reasons, this is not permitted for the drive-
controlled machine, first disconnect the product from the supply system and then start
troubleshooting.
Risk of burns: The surface temperature of the product can exceed 60°C during opera-
tion. Do not touch the product during operation. Let the product cool down before
touching it.
2.11.1 Energy storage unit
Products with a connected energy storage unit are not necessarily de-energized when
they have been disconnected from the supply system. Usually, the energy storage unit
stores sufficient energy to continue operation of the connected motors for a limited
period of time. It is not sufficient to observe a minimum switch-off time.
Perform a shutdown as described in the documentation in the chapter "Service" >
"Shutdown".
27793095/EN – 08/2022

3MOVIDRIVE®technology type code
Compact Operating Instructions – MOVIDRIVE® technology
12
3 MOVIDRIVE®technology type code
Example: MDX90A-0125-5E3-X-T00
Product family MD MOVIDRIVE®
Device type X • X = Single-axis inverter
Series 90 • 90=Without DC24V switched-mode power supply
• 91=With DC24V switched-mode power supply
Version A • A = Version status of the device series
Power class 0.125 • 0125 = Nominal output current – e.g. 0125 = 12.5A
Connection voltage 5 • 2 = AC200 – 240V
• 5 = AC380 – 500V
Power section variant
EMC
E• 0 = Basic interference suppression integrated
• E = EMC filter limit value category C2 in accordance with EN61800-3
Connection type 3 • 3 = 3-phase connection type
Operating mode X • 4 = 4-quadrant operation
• X = Not relevant
Device variant T • 0 = Not relevant
• T = MOVIDRIVE®technology: Control via fieldbus
• L = Inverter with POWERLINK CiA402
Technology level 0 • 0 = Standard design
Application level 0 • 0 = Standard/MOVIKIT® Velocity Drive
• 1 = MOVIKIT® Positioning Drive
• 2 = Customized solution
Options • /L = Design with coated printed circuit boards
The following list is an example:
• /CES11A = Multi-encoder card
• /CID21A, /CIO21A = Input/output cards
• /CFE21A = EtherNet/IPTM and Modbus TCP
• /CFN21A = PROFINET
• /CFP21A = PROFIBUS
• /CFL21A = POWERLINK
27793095/EN – 08/2022

4
Installation
Special aspects when transporting the devices
Compact Operating Instructions – MOVIDRIVE® technology 13
4 Installation
4.1 Special aspects when transporting the devices
NOTICE
Improper lifting and transportation of the inverter.
Improper lifting and transportation of the inverter on the plastic parts or on the cov-
ers will cause damage.
• Observe the following notes before lifting and transporting the inverter:
• Hold inverters of size5 by the handling points provided on the rear panel of the
housing.
• Transport inverters of sizes 6–7 using the supporting aids provided for this pur-
pose.
4.1.1 Size 5
The rear panel of the housing of size5 inverters is designed in such a way that you
can grip them securely by hand to lift and transport the inverters without damaging
them.
21435628299
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4Installation
Mechanical installation
Compact Operating Instructions – MOVIDRIVE® technology
14
4.1.2 Sizes 6–7
Due to their weight, the following inverters must be transported using a supporting aid:
•Lifting eye for size6 inverters
The lifting eye is attached to the top of the housing and can be attached to lifting
devices using suitable lifting equipment.
24550948491
•Carrying bar for size7 inverters
[1]
[2]
35809245451
If a crane is not available, you can push a carrying bar[1] through the rear panel to fa-
cilitate installation (included in the delivery). Secure the carrying bar against axial dis-
placement using the two split pins[2].
4.2 Mechanical installation
CAUTION
Risk of injury to persons and damage to property.
Never install defective or damaged products.
• Before installing any products, check them for external damage. Replace any
damaged products.
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4
Installation
Mechanical installation
Compact Operating Instructions – MOVIDRIVE® technology 15
NOTICE
Risk of damage to property due to mounting surfaces with poor conductivity.
Inverter damage can occur.
• The mounting plate in the control cabinet must be conductive over a large area
for the mounting surface of the inverter (metallically pure, good conductivity). An
EMC‑compliant installation of the inverter can only be achieved with a mounting
plate that is conductive over a large area.
4.2.1 Minimum clearance and mounting position
When installing the inverters in the control cabinet, observe the following:
• To ensure unobstructed cooling, leave a minimum clearance of 100 mm above
and below the inverter housings. Ensure that the air circulation in this clearance is
not impaired by cables or other installation equipment.
• Make sure that the inverters are not within the area of the warm exhaust air of
other devices.
• Install the inverters only vertically. Do not install them horizontally, tilted or upside
down.
• Clearance at the side is not necessary. The units can be arranged directly next to
one another.
INFORMATION
Special bending spaces are required according to EN 61800‑5‑1 for cables with a
cross section of 10mm2 and larger. This means the clearance must be increased if
required.
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4Installation
Mechanical installation
Compact Operating Instructions – MOVIDRIVE® technology
16
4.2.2 Bore patterns
Size Dimensions of the device base plate inmm
A B C D E F G
Size1 95 50 350 325 12 6 18
Size2 105 50 350 325 12 6 18
Size3 105 80 350 325 12 6 18
Size4 135 80 350 325 12 6 18
Size 5 196 160 471 440 13 7 18
Size 6 240 200 544 510 13 7 18
Size 7 320 220 990 950 23 11 25
D
A
B
F
E
G
C
9007215129195275
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4
Installation
Electrical installation
Compact Operating Instructions – MOVIDRIVE® technology 17
4.3 Electrical installation
DANGER
Dangerous voltage levels may still be present inside the device and at the terminal
strips up to 10 minutes after the application inverter has been disconnected from the
power supply.
Severe or fatal injuries from electric shock.
To prevent electric shocks:
• Disconnect the application inverter from the power supply and wait 10 minutes
before removing the protective covers.
DANGER
A leakage current > 3.5mA can occur during operation of the application inverter.
Severe or fatal injuries from electric shock.
To avoid dangerous shock currents in accordance with EN 61800-5-1, strictly ob-
serve the following:
• Supply system cable < 10mm2:
– Route a second PE conductor with the cable cross-section of the supply sys-
tem cable in parallel to the protective earth via separate terminals or use a
copper PE conductor with a cable cross-section of 10mm2.
• Supply system cable 10mm2–16mm2:
– Route a copper PE conductor with the cable cross-section of the supply sys-
tem cable.
• Supply system cable 16mm2–35mm2:
– Route a copper protective earth conductor with a cable cross-section of
16mm2.
• Supply system cable>35mm2:
– Route a copper protective earth conductor with half the cross-section of the
supply system cable.
• If an earth leakage circuit breaker is used for protection against direct and indir-
ect contact in isolated cases, it must be universal current-sensitive (RCD type B).
INFORMATION
Installation with protective separation.
The application inverter meets all requirements for protective separation of power
and electronics connections in accordance with EN61800-5-1. The connected signal
circuits must meet requirements according to SELV (Safety Extra Low Voltage) or
PELV (Protective Extra Low Voltage) to ensure protective separation. The installation
must meet the requirements for protective separation.
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4Installation
Electrical installation
Compact Operating Instructions – MOVIDRIVE® technology
18
4.3.1 General information
• Take suitable measures to prevent the motor starting up inadvertently, for example
by removing the electronics terminal block X20. Take additional safety measures
depending on the application to prevent possible injuries to people and damage to
machinery.
• Only use closed cable lugs or conductor end sleeves for connection to the screws
to prevent litz strands from emerging.
4.3.2 Permitted voltage systems
Information on voltage systems Information on permissibility
TN and TT systems – voltage systems with di-
rectly grounded star point. Use is possible without restrictions.
IT systems – voltage systems with non-
grounded star point.
Use is only permitted adhering to
specific measures. The measures
are described in chapter "Use in IT
systems".
Voltage systems with grounded outer con-
ductor.
Use only for nominal line voltages up
to max. 240V.
4.3.3 Line fuses
Type class Requirement
Fuses
in utilization categories gL,
gG
Fusing voltage ≥nominal line voltage
Miniature circuit breaker with
characteristics B, C, D
Nominal miniature circuit breaker voltage ≥nominal
line voltage
Nominal currents of the miniature circuit breaker must
be 10% higher than the nominal line current of the in-
verter
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4
Installation
Electrical installation
Compact Operating Instructions – MOVIDRIVE® technology 19
4.3.4 Special aspects for connecting power terminals
Note that for inverters from size5 upwards, degree of protection IP20 is only achieved
if the connection bolts (for connecting the grid, motor, braking resistor, and DC link)
are protected against contact with plastic covers. The plastic covers can be ordered
optionally, see chapter "Installation accessories".
1. Connect the cables.
2. The plastic covers must be removed in different ways depending on the cross sec-
tion used.
3. Attach the plastic covers at the individual connections.
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4Installation
Electrical installation
Compact Operating Instructions – MOVIDRIVE® technology
20
Size 5 Sizes 6–8
4.3.5 Line connection
• The line contactor must always be located upstream of the line filter.
• Use only line contactors of utilization category AC-3 (EN60947-4-1) or higher.
• Do not use the line contactor for jog mode, but only for switching the inverter on
and off. The FCB20 "Jog" must be used for jog mode.
• Observe the required dimensioning of the cable cross-section for UL-compliant in-
stalling.
For the terminal assignment for line connection of the various sizes, refer to chapter
"Terminal assignment".
Observe a minimum switch-off time of 10s for the inverter. Do not switch the power on
more than once per minute.
NOTICE
Non-compliance with the minimum switch-on/switch-off times
Inverter damage.
• Observe a minimum switch-off time of 10s before switching on the power supply
again.
• Do not switch on the supply system more than once per minute/every 2minutes.
27793095/EN – 08/2022