Pacific Casual 5HGZ1989-WBS User manual

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9 FT X 9 FT PERGOLA
USE AND CARE GUIDE
Model # 5HGZ1989-WBS

2
Table of Contents
Safety Information
Table of Contents ........................................................2
Safety Information .......................................................2
Pre-Assembly ............................................................3
Planning Assembly...................................................................3
Part List....................................................................................3
Assembly .......................................................................4
WARNING :This pergola is NOT a permanent structure and is designed for sunshade and privacy only.
The pergola should only be used in ideal weather conditions. You MUST completely disassemble the pergola prior to any extreme
weather such as heavy thunder storms, hurricanes and/or ice/hail storms. Failure to do so may result in structural or property damage.
CAUTION :
CAUTION : Keep all children and pets away from assembly area.
Begin assembly not less than 6 feet from any obstruction such as fence, garage, house, overhanging branches, clothes line or electrical wires.
Some parts may contain sharp edges, wear protective gloves if necessary.
Care Instructions
Always install the pergola on level ground utilizing the ground stakes provided for stability. It is not recommended
a hard surface such as a wood deck or concrete floor.
CAUTION : The pergola roof is weather resistant but will leak in rain.
It is recommended to remove the roof panels if expecting ice or hail storms.
WARNING : Keep all flames and heat sources away from the sling roof panels.
These parts are not fire proof and will burn or melt if left in continuous contact with any extreme heat source.
to permanently anchor this pergola to
WARNING : When assembling and using this product, basic safety precautions must always be followed
to reduce the risk of personal injury and damage to product or surroundings.
Do not cook or barbecue under the roof.
Before using, wipe with a clean, dry cloth. Do not use bleach or solvents. Treat the frame with liquid wax for maximum protection against
UV light and salty, damp air. Clean the roof panels periodically with a mild soap and water. Do not use harsh chemical cleaners as
this will damage the panel finish. Please properly tighten all hardware and perform periodic inspections during usage for cracked welds
or loose nuts or bolts.
Care Instructions....................................................................2
WARNING :
Do not climb slats! Climbing slats will possibly result in pergola damage or personnel injury. Total weight capacity of slats is
25 kgs only!

Pre-Assembly
NOTE: Hardware not shown to actual size.
Part Description Quantity
O
Ground stake
8
OUP
Self tapping screw (ST5*20)
69
Q
Bolt (M6x15)
40
PVR
Bolt (M6x25)
16
S
Bolt (M6x28)
3
QWT
Bolt (M6x58)
7
RU
Washer
66
XV
Nut
4
SYW
Bolt cap
66
X
Hex wrench
1
TZY
Wrench
1
Z
Puller
1
Assembly
1Attaching post bases
V
U
MA、B、C
T
W
A、B、C
M
Attach one post base (M) to the bottom of each corner post (A)/(B)/(C) with washer (U), nut (V) and bolt (T) using hex
wrench (X) and wrench (Y).
Do not cover bolt caps (W) in each step until the end of step 4when all bolt are firmly secured.
4
11
Philips screwdriver
1

Assembly
2
Assembling the back panel
AW
Q
Attach corner posts (A) and (B) to the cross beam (D)
with washers (U) and bolts (Q) using hex wrench (X).
Please check the direction of all relevant holes before
you fully tighten bolts.
U
UD
AQ
D
B
ADAttach the cross bar (H) to corner posts (A) and (B) )
with washers (U) and bolts (Q) using hex wrench (X).
AH
UB
QH
W
W
AT
IDU
ID
HIBI
Attach support bars (I) to the cross beam (D) with
washers (U) and bolts (T) using hex wrench (X).
Attach support bars (I) to the cross bar (H) with
washers (U) and bolts (S) using hex wrench (X).
I
U
HS
W
P
Attach slats (J) to supports bars (I) with screws (P)
using a Philips screw driver.
II
JIJ
I
5

CW
Q
U
U E
Q
Assembly
3 Attaching the cross beam (E)
CE
C
Attach cross beam (E) to corner posts (C) with washers (U) and bolts (Q) using hex wrench (X).
4Erecting the main frame
WC
QACU
UA
FQ
FGW
EB
CF
C
Attach roof rails (F) to corner posts (A)/(B) with washers (U) and bolts (Q) using hex wrench (X).
Attach the roof rail (G) to the cross beam (D) with washers (U) and bolts (Q) using hex wrench (X).
Keep corner posts (A)/(B)/(C) standing upright.
Attach roof rails (F) to corner posts (C) with washers (U) and bolts (Q) using hex wrench (X).
Attach the roof rail (G) to the cross beam (E) with washers (U) and bolts (Q) using hex wrench (X).
Fully tighten all the bolts (Q)/(R)/(S)/(T) and cover them with bolt caps (W).
6

Put sling panels onto the top of the frame.
Make sure hook and loop straps will be be parallel to roof rails (F) and (G).
N
K
Assembly
5 Installing roof panels
Along the short side of the sling (N) slide roof tubes (K) into the sling (N).
Repeat this for the other three pieces of sling.
7

O
M
Z
Assembly
6Installing roof panels
Detach hooks from loops on each sling.
Attach roof tubes (L) to one roof tube (K)
with washers (U) and bolts (R) with hex wrench (X).
Cover both roof tubes (L) with hook and loop straps
and set roof tubes (K) in rails (F) and rail (G). Attach
roof tubes (L) to the other roof tube (K) with washers
(U) and bolts (R) with hex wrench (X).
N
L
K
U
R
W
Press hooks on loops firmly.
Note that sling panels in the same rails shall be
installed in different layers so that one can
cover the other when in need.
7 Staking the pergola
Adjust each corner post upright.
Hammer two ground stakes through the holes of
each post base (M) into ground. You can use the
puller (Z) to slide each sling panel along rails.
8