Pacific Casual 5LGZ1319 User manual

Toulon 12ft x 10ft Steel Pergola with Flat Roof
Model # 5LGZ1319
Questions, problems, missing parts? Before returning to the store,
call Pacific Casual Customer Service
7.30 a.m. - 4.30 p.m., PST, Monday - Friday
Pacific Casual L.L.C.
1060 Avenida Acaso, Camarillo CA 93012
CustomerService@PacificCasual.com
[phone]
Ver: 1-12-2021

Table of Contents
Safety Information
Table of Contents ........................................................2
Safety Information .......................................................2 Pre-Assembly...................................................................3
Assembly .......................................................................5
Care Instructions
Before using, wipe with a clean, dry cloth. Do not use bleach or solvents. Treat the frame with one-step liquid wax for maximum protection
against UV light and salty damp air. Wash the canopy with a mild solution of soap and water, rinse throughly, air dry completely..
Please properly tighten all hardware and perform periodic inspections during usage for cracked welds.
Care Instructions....................................................................2
WARNING:
of any foreign
WARNING: This garden house Gazebo is NOT a permanent structure and is designed for sunshade and privacy and must be used under
normal weather conditions. We recommend removal of the fabric canopy in windy conditions as gazebos catch wind similar to umbrellas. You
must however completely disassemble the unit prior to any severe weather conditions such as thunderstorm, hurricane, and/or heavy wind and
rain. Failure to remove the fabric canopy or disassemble the unit will cause the gazebo to have structure damage or even structural collapse.
CAUTION:Always install on level ground utilizing tie down cords and ground stakes. Do not permanently anchor unit to wood deck or
CAUTION: Garden house fabrics are water resistant but not water proof and may leak during precipitation. Fabrics will fade from direct
exposure to sunlight.
CAUTION: Keep all children and pets away from assembly area.
Begin assembly not less than 6 feet from any obstruction such as fence, garage, house, overhanging branches, clothes line or electrical wires.
Some parts may contain sharp edges, wear protective gloves if necessary. At least two or more people are recommended for safe assembly.
concrete surface.
2/12

NOTE: Hardware not shown to actual size.
3/12
Pre-Assembly
PLANNING ASSEMBLY
It will take two people about 20 minutes to complete the assembly process.
A Philips screwdriver, a freestanding ladder and a rubber mallet are needed.
HARDWARE INCLUDED
Part Description
Bolt (M6x16)
Quantity
AA 46
BB
16
CC
Bolt (M6x30)
1
DD
Bolt (M6x75)
AA BB CC DD
Hex wrench (S4)
8
FF
Bolt (ф12x29/M6x16)
EE
EE
FF
Screw (st4.2x20)
GG
16
3
GG Bolt cap 65
HH
HH Stake 8
II 1Hex wrench (S6)
II

4/12
Pre-Assembly
Part Description Quantity
A 2
C 4
PACKAGE CONTENTS
Corner post
Post top accent
A
C
D
E N
R
H
P
D 4
Post base accent
E 4
F1
G1
Post base
Rear side beam
Rear side beam
H 2
Short cross beam
F
G
K
J
Q
L
M
Part Description Quantity
J 2
1
1
K
1
Short side beam with rail
Fixed pole
L
1
Fixed pole
M
5
N
5O
2
Guide pole
Guide pole
Pole receiver
P 1
Canopy pull
O
I2 Short cross beam w/o rail
I
Central beam with rail
Q
R
Canopy
B
F1
G1
F1 1
Front side beam
G1 Front side beam 1
B 2
Corner post

12/5
Assembly
Assembling corner posts
□Slide post top accent (C) followed by post base accent (D) up from the bottom on each corner post (A/B).
Secure the post top accent (C) to the top of the corner post with screws (EE) using a Philips Screwdriver.
1
□
3
2
1
EE
C
D
E
A/B
AA
Attach the post base (E) to the bottom of corner post (A/B) with bolts (AA) using hex wrench (GG).
□
FF
AA (12) EE (16)

12/6
Assembly
Assembling long side beams
□Plug the rear side beam (G) into the rear side beam (F) and secure them with bolts (AA) using hex wrench (FF). (Fig.2.1)
2
Attach two pole receivers (Q) onto one of the front side beams (F1,G1) with bolts (AA) using hex wrench (FF). (FIg.2.2)
□
AA
Fig 2.2
G1
F1
F1
G1
Bolt (M6x16)
AA (8) FF
F
G
AA
Fig 2.1
G
F
Q
Q
□Plug the front side beam (G1) into the front side beam (F1) and secure them with bolts (AA) using hex wrench (FF). (Fig.2.2)

Attach one short cross beam (H) onto the top of two adjacent corner posts (A) and (B) with bolts (CC) using hex wrench (FF). (Fig.3.1)
Repeat this for the other short cross beam.
CC
Assembly
Attaching short cross beams
□
3
□
CC (8)
Bolt (M6x75) FF
12/7
B
A
B
A
B
CC
A
H
H

CC
DD
G
F
G1
F1
Attach the complete rear side beam (F/G) onto the top of corner posts with one bolt (CC) at each corner.
Attach the complete rear side beam (F/G) to the short side beams (H) with two bolts (DD) at each outside corner using hex wrench (II).
Keep the two holes
empty for step 5.
H
H
Assembly
Attaching long side beams
□
4
□
CC (4)
Bolt (M6x75) FF
DD (8)
Bolt (ф12x29/M6x16) II
12/8
Follow the above proceedures for the complete front side beam (F1/G1).
□

AA
CC
Attach the short side beams with rail (J) onto the top of the assembled long beams with bolt (CC) and bolt (AA) using hex wrench (FF).
Assembling the roof frame (1)
□
5
Assembly
12/
9
J (2)
AA (4) CC (4) FF
Bolt (M6x16) Bolt (M6x75)
J

K(1)
I (2)
Assembly
Assembling the roof frame (2)
□Attach the central beam (K) onto the top of the complete side beams (F_G, and F1_G1) with bolts (AA) using hex wrench (FF).
Attach the short side beams (I) onto the the complete side beams (F_G, and F1_G1) with bolts (AA) using hex wrench (FF).
6
□
12/10
Inserting poles into the canopy
□Insert poles (L) and (M) into the canopy (P) from each end. Do not Join the two parts into one until step 8.
Insert poles (N) and (O) into the center of the canopy (P). Do not join the two poles before setting the canopy fabric on the frame.
7
□
AA
L
M
N
P
O
Bolt (M6x16)
AA (12) FF
K
I
I
IMPORTANT:
Please put the ring (1) which is inside the rail of the beam (K)
on the (F1_G1) side where the pole receivers (Q) are installed.
1
K
Q
F
G
F1
G1

Assembly
12/11
Attaching the canopy fabric
8
L
M
Secure the assembled poles (L) and (M) onto the long beams without the pole receivers (Q) with bolts (BB) using hex wrench (FF). (Fig.8.1)
On both short sides of the pergola, tie the canopy to the rings inside the rails of the side cross beams (J) with the elastic band (2). (Fig.8.2)
Secure poles (N) and (O) onto the rings inside the rails of the side cross beams (J) with bolts (AA) using hex wrench (FF). (Fig.8.2)
Allow the poles (N) go through the rings inside the rails of the central beams (K) and insert into the poles (O). (Fig.8.3)
Hook the canopy pull (R) in the small hole of the ring (1) which is nearest to the pole receivers (Q).(Fig.8.4)
Hammer ground stakes (HH) into the post bases to stabilize the pergola. (Fig.8.5)
You can adjust the canopy coverage by pulling the canopy pull (R) forward or backward.
When the rst pole (which goes through ring (1) ) clicks into the pole receivers (Q), the canopy is fully extended.
N
HH
(Fig. 8.2)
(Fig. 8.5)
R
BB L,M
F, G
O
2
1
(Fig. 8.3)
(Fig. 8.1)
AA (10) BB (3)
Bolt (M6x16) Bolt (M6x30)
Fig. 8.4
□
□
□
□
□
□
□
□
AA
Cover all the bolts with bolt caps (GG).
GG
GG (65)
Bolt caps

Assembly
Placement of the canopy pull
9
12/12
□
□
G
B
For clean look, when the canopy is fully extened, please take down the canopy pull (R) and hook it on corner post (B). （Fig.9.1)
When the canopy is fully folded, set the hook on side beam (G). (Fig.9.2)
(Fig. 9.1)
(Fig. 9.2)
R