Panasonic FP7 Series User manual

PROGRAMMABLE CONTROLLERS
User's Manual
FP7 Digital I/O Units
ACGM0704V1.1EN
2021.05industry.panasonic.eu

Before beginning
Liability and copyright
This manual and everything described in it are copyrighted. You may not copy this manual, in
whole or part, without written consent of Panasonic Electric Works Europe AG (PEWEU).
PEWEU pursues a policy of continuous improvement of the design and performance of its
products. Therefore, we reserve the right to change the manual/product without notice. In no
event will PEWEU be liable for direct, special, incidental, or consequential damage resulting
from any defect in the product or its documentation, even if advised of the possibility of such
damages.
Please direct support matters and technical questions to your local Panasonic representative.
Panasonic Electric Works Europe AG (PEWEU)
Caroline-Herschel-Straße 100
85521 Ottobrunn, Germany
Tel: [phone]
Limited warranty
If physical defects caused by distribution are found, PEWEU will replace/repair the product
free of charge. Exceptions include:
• When physical defects are due to different usage/treatment of the product other than
described in the manual.
• When physical defects are due to defective equipment other than the distributed product.
• When physical defects are due to modifications/repairs by someone other than PEWEU.
• When physical defects are due to natural disasters.
2 FP7 Digital I/O Units User's Manual

FP7 Digital I/O Units User's Manual 3
Warnings used in this manual
One or more of the following warnings may be used in this documentation:
DANGER
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING
Indicates a hazardous situation which, if not avoided,
could result in serious or moderate injury.
CAUTION
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
NOTICE
Indicates a property damage message.

4 FP7 Digital I/O Units User's Manual
Scope of this manual
This manual covers:
unit types
parts and functions
input and output specifications
input time constant setting function
wiring instructions
Please refer to the FP7 CPU Hardware User's Manual for information on:
restrictions on unit combinations
I/O allocation methods
operating instructions
troubleshooting information
maintenance instructions
error codes
unit dimensions
Please refer to the FP Series Programming Manual or to the online help of
Control FPWIN Pro for information on:
system instructions
special internal relays
data registers
system variables
memory area tables
programming examples
For documentation on other units used with the FP7, please refer to the
hardware manual for that unit.
All manuals can be downloaded from the Panasonic Web site
(industry.panasonic.eu).

FP7 Digital I/O Units User's Manual 5
Safety measures
Operating environment
After installing the unit, make sure to use it within the range of the general
specifications:
Ambient temperature: 0°C to +55°C
Ambient humidity: 10%–95% RH (at 25°C, non-condensing)
Pollution degree: 2
Do not use the unit in the following environments:
Direct sunlight
Sudden temperature changes causing condensation
Inflammable or corrosive gases
Excessive airborne dust, metal particles or salts
Benzine, paint thinner, alcohol or other organic solvents or strong
alkaline solutions such as ammonia or caustic soda
Vibration, shock or direct drop of water
Influence from power transmission lines, high voltage equipment,
power cables, power equipment, radio transmitters, or any other
equipment that would generate high switching surges. Maintain at
least 100mm of space between these devices and the unit.
Static electricity
Before touching the unit or equipment, always touch some grounded metal
to discharge any static electricity you may have generated (especially in
dry locations). The discharge of static electricity can damage parts and
equipment.
Protection of power supply
Use a twisted power supply wire.
Isolate the wiring systems to the CPU, input/output devices, and
mechanical power apparatus.
An insulated power supply with an internal protective circuit should be
used (FP power supply). The power supply for the CPU is a
non-insulated circuit, so if an incorrect voltage is directly applied, the
internal circuit may be damaged or destroyed.

6 FP7 Digital I/O Units User's Manual
If using a power supply device without an internal protective circuit,
always make sure power is supplied to the unit through a protective
element such as a fuse.
Be sure to supply power to a CPU and an expansion unit from the same
power supply, and turn the power on and off simultaneously for both.
Power supply sequence
Make sure the power supply of the CPU turns off before the power supply
for input and output. If the power supply for input and output is turned off
first, the CPU will detect the input fluctuations and may begin an
unexpected operation.
Before turning on the power
When turning on the power for the first time, be sure to take the
precautions given below.
During installation, check that there are no scraps of wiring, particularly
conductive fragments, adhering to the unit.
Verify that the power supply wiring, I/O wiring, and power supply
voltage are all correct.
Sufficiently tighten the installation and terminal screws.
Set the operation mode selector to PROG mode.
Request concerning program storage
To prevent the accidental loss of programs, the user should consider the
following measures:
Backing up programs: To avoid accidentally losing programs, destroying
files, or overwriting the contents of a file, use the backup or export
functions of Control FPWIN Pro and store the files in a safe place.
Additionally, you can print out the entire project documentation.
Specifying passwords: The password setting is designed to avoid
programs being accidentally overwritten. If the password is forgotten,
however, it will be impossible to overwrite the program even if you
want to. Also, if a password is forcibly bypassed, the program is
deleted. Therefore, please note the password in a safe location.

Table of contents
FP7 Digital I/O Units User's Manual 7
Table of contents
Overview....................................................................................................................................91.
1.1 Unit types......................................................................................................... 9
1.2 Parts and functions ...........................................................................................10
Specifications .........................................................................................................................122.
2.1 General specifications........................................................................................12
2.2 Current consumption.........................................................................................13
2.3 Input unit specifications.....................................................................................13
2.3.1 16 inputs (AFP7X16DW) ...........................................................................13
2.3.2 32 inputs (AFP7X32D2) ............................................................................14
2.3.3 64 inputs (AFP7X64D2) ............................................................................16
2.4 Output unit specifications...................................................................................18
2.4.1 16 relay outputs (AFP7Y16R) ....................................................................18
2.4.2 16 sink (NPN) outputs (AFP7Y16T) ............................................................20
2.4.3 16 source (PNP) outputs (AFP7Y16P) .........................................................21
2.4.4 32 sink (NPN) outputs (AFP7Y32T) ............................................................23
2.4.5 32 source (PNP) outputs (AFP7Y32P) .........................................................25
2.4.6 64 sink (NPN) outputs (AFP7Y64T) ............................................................27
2.4.7 64 source (PNP) outputs (AFP7Y64P) .........................................................29
2.5 Mixed I/O unit specifications...............................................................................33
2.5.1 32 inputs/32 sink (NPN) outputs (AFP7XY64D2T) ........................................33
2.5.2 32 inputs/32 source (PNP) outputs (AFP7XY64D2P) .....................................38
2.6 Input time constant setting function....................................................................43
Wiring ......................................................................................................................................443.
3.1 Before wiring....................................................................................................44
3.2 Input wiring .....................................................................................................44
3.2.1 Photoelectric and proximity sensors ...........................................................44
3.2.2 Input wiring precautions...........................................................................47
3.3 Output wiring ...................................................................................................50
3.3.1 Protective circuit for inductive loads...........................................................50
3.3.2 Protective circuit for capacitive loads..........................................................51
3.3.3 Overload protection .................................................................................51
3.3.4 Grounding of AFP7Y16R............................................................................52
3.4 Wiring the terminal block...................................................................................53
3.5 Wiring the MIL connector ...................................................................................54
3.5.1 Connectors for wire-pressed terminal cables ...............................................54

Table of contents
8 FP7 Digital I/O Units User's Manual
3.5.2 Flat cable connectors ...............................................................................57

Overview
FP7 Digital I/O Units User's Manual 9
Chapter 1
Overview
1.1 Unit types
Input unit
Type
Inputs
Connection
Description
Product no.
DC input
16
Terminal block
12–24V DC
±COM terminal
Response time configurable
AFP7X16DW
32
MIL connector
24V DC
±COM terminal
Response time configurable
AFP7X32D2
64
MIL connector
24V DC
±COM terminal
Response time configurable
AFP7X64D2
Output unit
Type
Outputs
Connection
Description
Product no.
Relay
16
Terminal
block
Load current: 2A/output,
5A/common;
16 outputs/common;
without relay socket
AFP7Y16R
Transistor,
sink (NPN)
16
Terminal
block
Load current: 1A/output,
5A/common;
16 outputs/common
AFP7Y16T
32
MIL
connector
Load current: 0.3A/output,
3.2A/common;
32 outputs/common
AFP7Y32T
64
MIL
connector
Load current: 0.3A (8
outputs, Y0–Y7) and 0.1A
(56 outputs, Y8–Y3F),
3.2A/common;
32 outputs/common
AFP7Y64T
Transistor,
source (PNP)
16
Terminal
block
Load current: 1A/output,
5A/common;
16 outputs/common
AFP7Y16P
32
MIL
connector
Load current: 0.3A/output,
3.2A/common;
32 outputs/common
AFP7Y32P
64
MIL
connector
Load current: 0.3A (8
outputs, Y0–Y7) and 0.1A
(56 outputs, Y8–Y3F);
3.2A/common;
32 outputs/common
AFP7Y64P

Overview
10 FP7 Digital I/O Units User's Manual
Mixed I/O unit
Type
I/Os
Connection
Description
Product no.
DC input
Transistor
output, sink
(NPN)
Inputs:
32
MIL
connector
24V DC
±COM terminal
Response time
configurable
AFP7XY64D2T
Outputs:
32
MIL
connector
Load current: 0.3A (8
outputs, Y0–Y7) and 0.1A
(24 outputs: Y8–Y1F);
3.2A/common;
32 outputs/common
DC input
Transistor
output,
source (PNP)
Inputs:
32
MIL
connector
24V DC
±COM terminal
Response time
configurable
AFP7XY64D2P
Outputs:
32
MIL
connector
Load current 0.3A (8
outputs: Y0–Y7) and 0.1A
(24 outputs: Y8–Y1F);
3.2A/common and 32
outputs/common
1.2 Parts and functions
Terminal block type, 16 inputs
MIL connector type, 32 inputs
MIL connector type, 64 inputs
QInput status LEDs/Output status LEDs

Overview
FP7 Digital I/O Units User's Manual 11
Indicate the ON/OFF status of each input and output.
WTerminal block release lever
By lowering this lever, the terminal block can be removed from the unit
without disconnecting the wiring. After installation, push in the lock
button at the bottom of the unit to lock in the terminal block.
EDIN rail attachment lever
Used for easy attachment to a DIN rail.
RExpansion connector
Used to connect the internal circuits of two or more units.
TTerminal block
Connect power supplies for the purpose of operating and driving I/O
circuits.
Y40-pin MIL connector
Connect power supplies for the purpose of operating and driving I/O
circuits. Connectors for wire-pressed terminal cables or flat cable
connectors can be used.
UInput/output LED selector
Switches between the first 32 LEDs and the second 32 LEDs of the
display for units with 64 I/Os.
IExpansion hook
Used to fix expansion units.

Specifications
12 FP7 Digital I/O Units User's Manual
Chapter 2
Specifications
2.1 General specifications
Item
Description
Ambient
temperature
0 to +55°C
Storage
temperature
-40 to +70°C
Ambient humidity
10%–95% RH (at 25°C, non-condensing)
Storage humidity
10%–95% RH (at 25°C, non-condensing)
Breakdown
voltage
(Cutoff current:
5mA)
DC input
Transistor
output
Relay
output
Input terminals Output terminals
500V AC for
1min
–
Output terminals Output
terminals (of different COM
terminals)
500V AC for
1min
2300V AC
for 1min
Input terminals Power supply
terminal/Function earth
500V AC for
1min
–
Output terminals Power supply
terminal/Function earth
500V AC for
1min
2300V AC
for 1min
Insulation
resistance
(measured with a
500V DC megger)
Input terminals Output terminals
Min. 100
–
Output terminals Output
terminals (of different COM
terminals)
Min. 100
Min. 100
Input terminals Power supply
terminal/Function earth
Min. 100
–
Output terminals Power supply
terminal/Function earth
Min. 100
Min. 100
Vibration
resistance 1)
5–8.4Hz, amplitude of 3.5mm
8.4–150Hz, constant acceleration of 9.8m/s2, 10min on 3
axes (1 octave/min)
Shock resistance 1)
147m/s2, 3 times on 3 axes (in X, Y, and Z direction)
Noise immunity
DC input/Transistor output: 1000Vp-p with pulse widths 50ns
and 1s (based on in-house measurements)
Relay output: 1000Vp-p with pulse widths 50ns and 1s
(based on in-house measurements)
Operation
conditions
Free from corrosive gases and excessive dust
Conformity to CE
Directives
EMC: EN 61131-2, LVD: EN 61131-2
Overvoltage
category
II
Pollution degree
2
1)
Based on JIS B 3502 and IEC 61131-2

Specifications
FP7 Digital I/O Units User's Manual 13
2.2 Current consumption
Type of unit
I/Os
Internal current
consumption (24V DC)
Product no.
DC input
16
25mA
AFP7X16DW
32
30mA
AFP7X32D2
64
35mA
AFP7X64D2
Relay output
16
180mA
AFP7Y16R
Transistor output, sink
(NPN)
16
35mA
AFP7Y16T
32
50mA
AFP7Y32T
64
75mA
AFP7Y64T
Transistor output, source
(PNP)
16
35mA
AFP7Y16P
32
50mA
AFP7Y32P
64
75mA
AFP7Y64P
Mixed I/O unit
DC input/Transistor output,
sink (NPN)
Input: 32
Output: 32
55mA
AFP7XY64D2T
Mixed I/O unit
DC input/Transistor output,
source (PNP)
Input: 32
Output:32
55mA
AFP7XY64D2P
2.3 Input unit specifications
2.3.1 16inputs (AFP7X16DW)
Item
Description
Insulation method
Optical coupler
Rated input voltage
12–24V DC
Rated input current
6mA (at 24V DC)
Input impedance
3.6k
Operating voltage range
10.2–26.4V DC
Min. ON voltage/min. ON current
9.6V DC/2mA
Max. OFF voltage/max. OFF current
2.5V DC/1mA
Response time
FALSE TRUE
0.1ms (input time constant configurable)
TRUE FALSE
0.2ms (input time constant configurable)
Input points per common
8
Input status LEDs
16 (lit in ON state)
Connection
Terminal block (Terminal screw M3)
Weight
125g

Specifications
14 FP7 Digital I/O Units User's Manual
Internal circuit diagram
Q
Internal circuit
Terminal layout
2.3.2 32inputs (AFP7X32D2)
Item
Description
Insulation method
Optical coupler
Rated input voltage
24V DC
Rated input current
2.7mA (at 24V DC)
Input impedance
8.2k
Operating voltage range
20.4–26.4V DC
Min. ON voltage/min. ON current
19.2V DC/2.5mA
Max. OFF voltage/max. OFF current
5V DC/1.5mA
Response time
FALSE TRUE
0.2ms (input time constant configurable)
TRUE FALSE
0.2ms (input time constant configurable)
Input points per common
32
Input status LEDs
32 (lit in ON state)
Connection
40-pin MIL connector
Weight
95g

Specifications
FP7 Digital I/O Units User's Manual 15
Internal circuit diagram
Q
Internal circuit
Terminal layout
The COM terminals of the input circuits are connected internally.

Specifications
16 FP7 Digital I/O Units User's Manual
2.3.3 64inputs (AFP7X64D2)
Item
Description
Insulation method
Optical coupler
Rated input voltage
24V DC
Rated input current
2.7mA (at 24V DC)
Input impedance
8.2k
Operating voltage range
20.4–26.4V DC
Min. ON voltage/min. ON current
19.2V DC/2.5mA
Max. OFF voltage/max. OFF current
5V DC/1.5mA
Response time
FALSE TRUE
0.2ms (input time constant configurable)
TRUE FALSE
0.2ms (input time constant configurable)
Input points per common
32
Input status LEDs
32 (lit in ON state)
Connection
40-pin MIL connector
Weight
110g
Inputs that are TRUE simultaneously
Keep the number of inputs per common which are simultaneously TRUE
within the following range as determined by the ambient temperature.
x
Ambient temperature
y
Number of inputs per common that are TRUE simultaneously
Q
At 26.4V DC
W
At 24V DC

Specifications
FP7 Digital I/O Units User's Manual 17
Internal circuit diagram
Q
Internal circuit
Terminal layout
The COM terminals of each connector are connected internally.

Specifications
18 FP7 Digital I/O Units User's Manual
2.4 Output unit specifications
2.4.1 16relay outputs (AFP7Y16R)
Item
Description
Insulation method
Relay
Nominal switching capacity
(resistive load)
2A 250V AC, 2A 30V DC (5A/common)
Minimum load current
1mA 100mV (resistive load)
Response time
FALSE TRUE
10ms
TRUE FALSE
8ms
Mechanical lifetime
20 000 000 operations (switching frequency:
180 operations/min)
Electrical lifetime
100 000 operations (switching frequency at
nominal switching capacity: 20 operations/min)
Surge absorber
Snubber circuit (Leakage current: 0.2mA)
Relay sockets
–
Outputs per common
16
Operation indicator
16-point LED indicator (lit in ON state)
Connection
Terminal block (M3 terminal screws)
Weight
180g
Internal circuit diagram
Q
Internal circuit
2
Load
In order to avoid the effects of noise, be sure to ground the function earth
terminal.

Specifications
FP7 Digital I/O Units User's Manual 19
Restriction on power supply voltage
Refer to the following figure and reduce the supply voltage according to the
ambient temperature.
x
Ambient temperature
y
Power supply voltage
Terminal layout

Specifications
20 FP7 Digital I/O Units User's Manual
2.4.2 16sink (NPN)outputs (AFP7Y16T)
Item
Description
Insulation method
Optical coupler
Output type
Open collector
Rated load voltage
5–24V DC
Operating load voltage range
4.75–26.4V DC
Max. load current
1A/output (max. 5A/common)
Max. inrush current
3A
OFF state leakage current
1A
ON state voltage drop
0.5V
Response time
FALSE TRUE
0.05ms (load current: 0.5mA)
TRUE FALSE
0.3ms (load current: 0.5mA)
External power supply
Voltage
4.75–26.4V DC
Current
70mA (at 24V DC)
Surge absorber
Zener diode
Short circuit protection
–
Outputs per common
16
Operation indicator
16-point LED indicator (lit in ON state)
Connection
Terminal block (M3 terminal screws)
Weight
125g
Internal circuit diagram
Q
Internal circuit
2
Load