Panduit PDM User manual

PAT1M / PAT1.5M
PA22222A01
Rev. 05Mar-2013
AUTOMATIC CABLE TIE INSTALLATION SYSTEM
OPERATION MANUAL
© Panduit Corp. 2013
Original Instructions
This manual contains instructions for the following:
PAT1M and PAT1.5M: Automatic Cable Tie Installation Tools
PDM: Dispenser
PHM: Feeder Hoses
WARNING
•TO REDUCE THE RISK OF INJURY,
USER MUST READ INSTRUCTION
MANUAL
Website: www.panduit.com
Email: [email protected]
EU Website:
www.panduit.com/emea
EU Email: emeatoolservicecenter
@panduit.com
Technical Support
Tel: [phone], ext. 83255
Panduit Europe • EMEA Service Center
Almelo, Netherlands
Tel: [phone] • Fax: [phone]

©Panduit Corp. 2013 OPERATION MANUAL PAT1M, PAT1.5M, PDM
ENGLISH
DECLARATION OF CONFORMITY:

©Panduit Corp. 2013 OPERATION MANUAL PAT1M, PAT1.5M, PDM
ENGLISH

© Panduit Corp. 2013 OPERATION MANUAL PAT1M, PAT1.5M, PDM
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TABLE OF CONTENTS
TABLE OF CONTENTS ................................................................................................................i
1: INTRODUCTION......................................................................................................................1
2: SYSTEM SPECIFICATIONS....................................................................................................1
2A: PAT1M / PAT1.5M Tools.....................................................................................1
2B: PDM Dispenser...................................................................................................2
2C: PHM1 / PHM2 / PHM3 / PHM4 Feeder Hoses....................................................2
2D: Additional Components.......................................................................................3
3: GENERAL POWER TOOL SAFETY WARNINGS ..................................................................3
3A: Work Area Safety.....................................................................................4
3B: Electrical Safety Practices.......................................................................4
3C: Operational Safety Practices...................................................................5
3D: Personal Safety.......................................................................................6
3E: Power Tool Use And Care.......................................................................6
3F: Service.....................................................................................................7
4: FCC EMISSION CLASSIFICATIONS......................................................................................7
5: TECHNICAL SPECIFICATIONS..............................................................................................8
5A: Air Supply............................................................................................................8
5B: Electrical Specifications.......................................................................................8
5C: Noise Emission ...................................................................................................9
5D: Vibration..............................................................................................................9
6: INSTALLATION......................................................................................................................10
6A: Dispenser Mounting ..........................................................................................10
6B:System Connection............................................................................................10
6C: Installation Checklist .........................................................................................11
6D: Loading Procedure............................................................................................11
6E: Reloading Procedure.........................................................................................13
6F: System Setup And Menus.................................................................................13
7: OPERATION...........................................................................................................................16
7A: Start Up Checklist..............................................................................................16
7B: Cable Tie Installation.........................................................................................17
7C: Cable Tie Installation Techniques.....................................................................17
7D: Tip Collector......................................................................................................18
7E: Cable Tie Tension.............................................................................................19
7F: Error Messages.................................................................................................19
7G: Functional Messages........................................................................................25
7H: Status Messages...............................................................................................27
8: MAINTENANCE .....................................................................................................................27
8A: Daily Preventive Maintenance...........................................................................27
8B: Extended Maintenance......................................................................................27
8C: Cleaning The Dispenser Exit Sensor Lens .......................................................29
8D: Tool Holder Bracket Mounting...........................................................................30
9: MAINTENANCE LOG.............................................................................................................31

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10: TROUBLESHOOTING.........................................................................................................32
10A: Error Message Troubleshooting......................................................................32
10B: Functional Message Troubleshooting .............................................................34
10C: Cable Tie Installation Troubleshooting............................................................34
11: "QUICK REFERENCE" MENUS .........................................................................................35
11A: Operator Menus ..............................................................................................35
11B: Setup Menus...................................................................................................35
12: "ERROR MESSAGE” ADDENDUM....................................................................................37
12A: Cable Tie Condition Factors............................................................................38
13: "TIE IN TOOL” ADDENDUM...............................................................................................38

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1: INTRODUCTION
The PAT1M/PAT1.5M Fully Automatic Cable Tie Installation System was designed by Panduit Corporation to install
Panduit continuously molded cable ties for high volume wire harnessing applications.
NOTE: In the interest of higher quality and value, Panduit products are continually
being improved and updated.
Consequently, pictures may vary from the enclosed product.
2: SYSTEM SPECIFICATIONS
The Panduit Corporation PAT1M/PAT1.5M Cable Tie Installation System consists of four compatible units: the
PAT1M or PAT1.5M Installation Tool, the PDM Dispenser, the PHM Feeder Hose, and Panduit Pan-TyCable Ties.
Order the following reels of continuously molded cable ties (5000 cable ties per reel)for yourspecificinstallation tool:
PLT1M-XMR cable ties for the PAT1M Tool, and PLT1.5M-XMR cable ties for the PAT1.5M Tool.
NOTE: Any substitution may cause serious damage to the system and/or injury to the operator.
2A: PAT1M / PAT1.5M Tools
The PAT1M and PAT1.5M Cable Tie Installation Tools are electrically powered and controlled by the PDM
Dispenser. Designed for easy operation; hand held, lightweight; and right or left hand use. The tool jaws are
normallyopen for easy positioning around wire harnesses and the jaws are closed by pullingup on the triggerbefore
application of the cable tie. After the cable tie has been applied, the jaws are re-opened upon release of the trigger
for positioning of the tool at the next cable tie location.
Tool Type
Pan-Ty Cable Ties
Cable Tie Size
Max. Bundle Dia.
Reel Quantity
PAT1M
PLT1M-XMR
3/32" (2,4 mm) wide x
4.1" (104 mm) long
0.82" (21 mm) 5000 Cable Ties
PAT1.5M
PLT1.5M-XMR
3/32" (2,4 mm) wide x
5.5" (140 mm) long
1.31" (33 mm) 5000 Cable Ties
Fig. 1
LENGTH:
10.12” (257 mm)
WIDTH:
1.89" (48 mm)
HEIGHT:
4.09" (104 mm)
WEIGHT:
1.75 lbs. (0,79 kg)
HANDLE SIZE:
1.34" (34 mm) thick x
1.99" (50,5 mm) wide
JAW WIDTH:
0.247" (6,3 mm) thick
TRIGGER FORCE:
0.9 lbs. (0,41 kg)
TRIGGER STROKE:
0.37" (9,4 mm)

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2B: PDM Dispenser
The PDM Dispenser controls the PAT1M and PAT1.5M Tool operation. The dispenser hasan electronic displaythat
provides a step-by-step menu for feature selections and helps to identifyerrors to reduce downtime. The display also
functions in conjunction with the audible alarm, providing the operator with the specific status of certain malfunctions,
such as: Dispenser jam, Tie in hose, Tie in tool, etc. Each message is explained in the Error Messages, Functional
Messages, or Functional Troubleshooting Checklist sections. The dispenser includes a resettable counter that can
record tie counts for production runs and maintenance intervals. A carrier strip scrap bin is also included to collect
the carrier strip (remaining scrap as the cable ties are detached from the continuous strand).
Overall System (Dispenser w/scrap bin, Reel
Mount, and Cable Tie Reel):
WIDTH: 23.2" (589 mm)
DEPTH: 15.6" (396 mm)
HEIGHT: 28.7" (729 mm)
WEIGHT: 53.3 lbs. (24,2 kg)
Dispenser alone:
WIDTH 18.6" (473 mm)
DEPTH: 15.6" (396 mm)
HEIGHT: 8.4" (213 mm)
WEIGHT: 42.6 lbs. (19,3 kg)
Fig. 2
2C: PHM1 / PHM2 / PHM3 / PHM4 Feeder Hoses
The PHM Feeder Hose connects the tool to the dispenser with quick connect couplings on both hose ends. The
ends are interchangeable, allowing either end to be connected to the tool or the dispenser. Thefeeder hoseallowsa
single cable tie to be conveyed (blown) from the dispenser, through the hose, to the tool, each cycle.
Fig. 3
PHM HOSE
LENGTH
WIDTH
HEIGHT
WEIGHT
PHM1 1 m (3.3 ft)
1.58" (40 mm) 1.99" (51 mm)
0.8 lbs. (0,35 kg)
PHM2 2 m (6.6 ft) 1.2 lbs. (0,54 kg)
PHM3 3 m (9.8 ft) 1.6 lbs. (0,73 kg)
PHM4 4 m (13.12 ft) 1.9 lbs. (0,86 kg)

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Fig. 4
2D: Additional Components
PATMBM Bench Mount
The PAT1M and PAT1.5M Tools can be mounted to the PATMBM Bench Mount to perform hands-free, foot pedal
actuation of the reel-fed PAT1M/PAT1.5M System.
PL283N1 Filter/Regulator
A filter/regulator with a 40 micron maximum element rating must be
used to supply the PDM Dispenser with cleanair and to ensureproper
air pressure regulation. The Panduit PL283N1 Filter/Regulator meets
the requirements of the PDM Dispenser, and it is recommended for
best results. The PL283N1 includes a 1/4" male quick connect plug
and provides 16 cfm at 85 PSIG (7,5 l/sec. at 5,8 bar).
PDH10-37 Air Supply Hose
The Panduit PDH10-37 Air Supply hose is approximately 10 ft. (3 m)
long. The hose includes a 3/8 NPT male pipe thread fitting for
attaching the hose to the PL283N1 Filter/Regulator. A 1/4" female
quick disconnect fitting is included on the opposite end of the hosefor
connection to the dispenser.
3: GENERAL POWER TOOL SAFETY WARNINGS
The PAT1M/PAT1.5M System is pneumatically and electrically operated and electronically controlled.
Therefore, certain safety practices must be followed.
WARNING
•
Read all safety warning and all instructions. Failure to follow the warnings
and instructions may result in electric shock, fire and/or serious injury.
•Save all warnings and instructions for future reference.
•The term “power tool” in the warnings refers to your main-
operated (corded)
power tool or battery-operated (cordless) power tool.
Panduit Corp. recommends the tool be used with all installed safety features.
Customer assumes all liability for injury that could result from improper use of this
tool and responsibility for all necessary training to ensure safe operation of this tool.
•FOR INSTALLATION AND USE BY TRAINED PERSONNEL ONLY.
•IF ANY DAMAGE TO THE PRODUCT IS APPARENT OR SUSPECTED, DO NOT
USE THE PRODUCT. REFER PRODUCT TO QUALIFIED SERVICE PERSONNEL.
•FCC WARNING: CHANGES OR MODIFICATIONS TO THE PRODUCT COULD
VOID THE USER’S AUTHORITY TO OPERATE THE PRODUCT.

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3A: Work Area Safety
WARNING
DO NOT OPERATE POWER TOOLS IN EXPLOSIVEATMOSPHERES, SUCHAS IN THE
PRESENCE OF FLAMMABLE LIQUIDS, GASES OR DUST.
Power tools create sparks which may ignite the dust or fumes.
Provide adequate ventilation around the product.
WARNING
KEEP WORK AREA CLEAN AND WELL LIT.
Cluttered or dark areas invite accidents.
KEEP CHILDREN AND BYSTANDERS AWAY WHILE OPERTING A
POWER TOOL.
Distractions can cause you to lose control.
3B: Electrical Safety Practices
GROUNDING:
In the event of a malfunction or breakdown, grounding provides a pathof least resistance for
electric current which reduces the risk of electrical shock. This tool is equipped with an
electric cord that includes an equipment-grounding conductor and a grounding plug. The
plug must be inserted into a matching outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
DO NOT modify the plug provided. If it will not fit the outlet, have the proper outlet
installed by a qualified electrician.
Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole
receptacles that accept the tool's plug. Replace a damaged or worn cord
immediately.
Avoid body contact with earthed or grounded surfaces, such as pipes, radiators,
ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.
DO NOT abuse the cord. Never use the cord for carrying, pulling or unplugging
the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
WARNING
Power tool plugs must match the outlet. Never modify the plug in any way. Do not
use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.

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WARNING
ONLY OPERATE THE PAT2S/PAT3S SYSTEM IN A CLEAN, DRY,
INDOOR ENVIRONMENT.
DO NOT EXPOSE POWER TOOLS TO RAIN OR WET CONDITIONS.
Water entering a power tool will increase the risk of electric shock.
If operating a power tool outdoors, use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is unavoidable, use a residual current
device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
NOTE: The term “residual current device (RCD)” may be replaced by the term “ground fault circuit
interrupter (GFCI)” or “earth leakage circuit breaker (ELCB)”.
KEEP AWAY FROM LIVE CIRCUITS:
•Operating personnel must not remove covers.
•Replacement of components and internal adjustments must be made by qualified
maintenance personnel.
•Disconnect power cable when replacing components.
•Dangerous voltages may exist even with the power cable removed.
•To avoid injuries, always disconnect power anddischarge circuits bygrounding before
touching circuitry.
•Input connection to the product must remain accessible as a disconnect device.
•DO NOT work on the product; connect or disconnect cables during periods of
lightning.
•Provide wiring per national and local electrical codes.
3C: Operational Safety Practices
1. DO NOT insert fingers in between the jaws of the tool or the rotary receiver area of the dispenser.
2. DO NOT attempt to operate the tool with cover open and the safety mechanism disabled.
3. DO NOT attempt to operate the tool with the cover open; the system will not cycle.
4. DO NOT operate the tool with the rear jaw held open. Cable ties may be ejected from the tool at high
velocities.
5. DO NOT operate the tool near anyone's face.
6. DO NOT operate the tool without a wire bundle in the jaws.
7. DO NOT operate the tool with any object blocking the path of the cable tie around the jaws.

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3D: Personal Safety
WARNING
Use personal protective equipment. Safety glasses must be worn at all times by all
persons within ten (10) feet of any part of the system. Protective equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions
will reduce personal injuries.
WARNING
Hearing protection is recommended to be worn during operation of tool.
1. STAY ALERT, watch what you are doing and use common sense when operating a power tool.
Do not use a power tool while you are tired or under the influence of drugs, alcohol or
medication.
A moment of inattention while operating power tools may result in serious personal injury.
2. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to
power source and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or energizing power tools that have the switch on
invites accidents.
3. Remove any adjusting key or wrench before turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
4. Do not overreach. Keep proper footing and balance at all times.
This enables better control of the power tool in unexpected situations.
5. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away
from moving parts.
Loose clothes, jewelry or long hair can be caught in moving parts.
6. If devices are provided for the connection of dust extraction and collection facilities, ensure
these are connected and properly used.
Use of dust collection can reduce dust-related hazards.
3E: Power Tool Use And Care
1. Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and safer at the rate for which it was designed.
2. Do not use the power tool if the switch does not turn it on and off.
Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
3. Disconnect the plug from the power source and/or the battery pack from the power tool before
making any adjustments, changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the
power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.

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5. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and
any other condition that may affect the power tool’s operation. If damaged, have the power tool
repaired before use.
Many accidents are caused by poorly maintained power tools.
6. Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to
control.
7. Use the power tool, accessories and tool bits, etc. in accordance with these instructions, taking
into account the working conditions and the work to be performed.
Use of the power tool for operations different from those intended could result in a hazardous situation.
3F: Service
•Have your power tool serviced by a qualified repair person using only identical replacement
parts.
Contact Panduit Tool Service at the following locations:
Panduit Tool Division (USA)
1350 Lakeside Drive
Romeoville, IL 60446
888-506-5400, ext. 83255
Panduit EMEA Service Center (EUR)
EMEA Tool Service Center
Bedrijvenpark Twente 360
7602 KL Almelo
tel + 31 546 580 451
This will ensure that the safety of the power tool is maintained.
4: FCC EMISSION CLASSIFICATIONS
USA FCC Emissions for Class A
This device complies with part 15 of the FCC Rules.
Operation is subject to the following two conditions: (1) this device may not cause harmful
interference, and (2) this device must accept any interference received, including interference that may
cause undesirable operation.
Canadian Emissions for Class A
This Class “A” digital apparatus meets all requirements of the Canadian Interference Causing
Equipment Regulations.
Cet appareil numérique de la classe “A” respecte toutes les exigencies du Règlement sur le matériel
brouilleur du Canada.
European Emissions Warning for Class A
Product is not intended for use in a residential environment. Use of this product in residential areas
may cause electromagnetic interference.
The information contained in this manual is based on our experience to date and is believed to be reliable. It is
intended as a guide for use by persons having technical skill at their own discretion and risk. We do not
guarantee favorable results or assume any liability inconnection with its use. Dimensions contained herein are for
reference purposes only. For specific dimensional requirements consult the factory. This publication is not to be
taken as a license to operate under, or a recommendation to infringe any existing patents.

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5: TECHNICAL SPECIFICATIONS
5A: Air Supply
ITEM
DESCRIPTION
Recommended regulated air pressure to dispenser
(pressures other than recommended may result in
unsatisfactory operation):
Regulator settings: 65 PSIG (4,5 bar) with a max. 10
PSI (0,7 bar) drop.
DO NOT EXCEED 85 PSIG (5,8 bar).
Air consumption at 25 cycles per minute: 7 cfm @ 65 PSIG (3,3 l/sec @ 4,5 bar)
Line pressure to regulator: Minimum 70 PSIG (4,8 bar),
Maximum 125 PSIG (8,5 bar)
Filter/regulator requirements: 40 micron maximum element rating, 5 PSI (0,3 bar) maximum pressure drop @ 70 PSIG (4,8 bar) inlet
pressure and 12 cfm (5,7 l/sec) flow minimum.
Lubrication for air supply: Air line lubricators are NOT to be used.
Recommended filter/regulator unit (supplied by user)
3/8" NPT ports: Recommended source: Panduit Part Number PL283N1 (See Page 3).
Recommended main air supply hose from
filter/regulator to dispenser (supplied by user): Recommended source: Panduit Part Number PDH10-37 (See Page 3).
Recommended female quick disconnect for main air
supply (supplied by user): The dispenser is furnished
with a male quick connect plug that will fit the listed
female interchangeable couplers or their equivalents.
Recommended source:
1. Truflate type 2 & 4, 1/4" couplers
2. Hansen series 1000 & 3000 couplers
3. Foster series 3 & FM3, 1/4" couplers
4. Snap-tite series 31 couplers
5. Daisen Couplings 22-SH (Japan)
6. Obac Corporation, Series 25 (Germany)
5B: Electrical Specifications
ITEM
MODEL
DESCRIPTION
Line Voltage (PDM Dispenser)
All
100 / 115 / 230 V (50/60 Hz)
Power
All
300 W
Phase
All
Single Phase
Line Fuse(s)
All
F 4 A, 250 V (2) - Panduit # CA21138A01
Power to Tool All Logic -- 5 V , 50 mA
Motor -- 24 V , 1A (mean)
This unit includes EMI/RFI filters, however it is possible that infrequent electrical phenomena may cause tool function to be
temporarily interrupted.This interruption can be corrected by turning the tool "off" (removing thecabletieif necessary),andthen
back "on" again.

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5C: Noise Emission
The noise emission, measured in accordance with EN620745-1: 2009
Surface sound pressure level [dB(A) re. 20µPa] 73.3
K1 (correction for background noise) 0
K2 (correction for test environment) 0
10 log S / So (r=1m) 11
Measured sound power level LwA [db(A) re 1pW] 84.3
5D: Vibration
The vibration total value and its uncertainty measured in accordance with EN60745: 2009
Vibration Peak Value Avg. ahv: 0.411 m/s2
The following information:
•That the declared vibration total value has been measured in accordance with a standard test method
and may be used for comparing one tool with another;
•That the declared vibration total value may also be used in a preliminary assessment of exposure.
A warning:
•That the vibration emission during actual use of the power tool can differ from the declared total value
depending on the ways in which the tool is used; and
•Of the need to identify safety measures to protect the operator that are based on an estimation of
exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the
times when the tool is switched off and when it is running idle in addition to the trigger time).

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6: INSTALLATION
6A: Dispenser Mounting
After unpacking the components, mount the carrier strip scrap bin (See Fig. 5) on the left side of the dispenser by
positioning the larger holes in the bin over the cap screws on the dispenser, and sliding the bindown. Attach the tool
holder bracket (See Fig. 6 on Page 11) to the front of the dispenser bypositioning the larger holes in the tool holder
bracket over the cap screws on the dispenser, and sliding the bracket down into position. Refer to Page 30 for
alternate mounting to walls, carts or bench tops. Always position the dispenser in the work area so there are no
severe bends or twists in the PHM Feeder Hose.
6B:System Connection
1. Connect the female quick disconnect end of the air hose and filter/regulator assembly to the male air inlet on
the back of the dispenser (See Fig. 5).
2. Connect the filter/regulator to the main (NON-LUBRICATED) air supply and set the filter regulator at 65
PSIG for optimum performance (Refer to the Air Supply section on Page 8).
3. Verify installation by reviewing the Installation Checklist section below.
PDM DISPENSER
COMPONENT LIST
1. XMR Reel Mount Assembly
2. Male Air Inlet
3. Power Switch/Fuse Holder
4. Power Cord Receptacle
5. Buzzer/Volume Adjustment
6. Carrier Strip Exit Chute
7. Carrier Strip Scrap Bin
Fig. 5

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6C: Installation Checklist
1. Have you made sure that the air supply is NON-LUBRICATED (from any source)?
2. Is the main air supply hose to the dispenser clean and sized properly? (3/8" inside diameter minimum, 10'-0"
(3 m) length maximum from filter/regulator to dispenser)
3. Is the filter element rating correct? (40 micron maximum)
4. Is the filter/regulator equivalent to recommended? (See Page 8.)
5. Are the quick-connect fittings equivalent to recommended? (See Page 8.)
6. Is the filter/regulator located as close to the dispenser as possible? (10' - 0" (3 m) maximum)
7. Is the dispenser placed or mounted in a convenient location? (Refer to the Dispenser Mounting
section on Page 10.)
8. Is the regulated air line pressure to dispenser sufficient? (Refer to the Air Supply section on Page 8.)
6D: Loading Procedure
1. Attach the XMR Reel Mount Assembly(See Fig. 5) to the back of the dispenser (with reel axle facing the frontof
the dispenser) bypositioning the larger holes in the reel mount assemblyover the cap screws on the dispenser,
and sliding the reel mount assembly into position. Tighten the cap screws to fasten the reel mount in position.
2. Plug the supplied electric cord into the receptacle on the back of the dispenser (See Fig. 5). Plug the other end
into a grounded electrical outlet that matches the dispenser power requirements (Refer to the Electrical
Specifications section on Page 8). Set the power switch on the back of the dispenser (See Fig. 5) to the "on"
position.
IMPORTANT: Only turn the power to the unit "on" or "off" using the power switch on the back of thedispenser.
Using any other method to turn the unit "on" or "off" may damage the unit.
The dispenser rotary receiver (Fig. 6) will rotate slightly to align itself and the message "Panduit -- Tool is ready"
will appear on the electronic display (Fig. 6) for two seconds. The dispenser is now ready for loading.
PDM DISPENSER
COMPONENT LIST
1. LCD Display
2. Display Menu Buttons
3. Feeder Hose Connection Block
4. Reel Collar
5. Tie Guide Door
6. Rotary Receiver
7. Tool Holder Bracket
Fig. 6

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3. Remove the cable tie reel from the protective plastic bag. Remove the corrugated cardboard wrap from around
the cable ties. Remove the collar from the reel axle by pulling out on the release pin while sliding the collar off
(See Fig. 6). Carefully slide the cable tie reel onto the reel axle so that the reel turns clockwise as the cable ties
are dispensed. Remove the cellophane tape from the end of the cable tie strip and discard. Replace the collar
on the reel axle by pulling out on the release pin while sliding the collar on the axle until the pin locks the collar in
place.
4. Open the tie guide door (See Fig. 6), on the top of the dispenser, by pulling the door "up". Pull the end of the
cable tie strip and guide the cable tie carrier strip against the back edge of the ramp as the cable ties enter the
cover opening. Slide the carrier strip into the opening until it stops (See Fig. 6). At this point, the first cable tie is
positioned in the rotary receiver slot. Close the tie guide door. While maintaining aslightinward pressure on the
cable ties, press the "Load" button once, to feed the first cable tie. If the carrier strip and cable tie are fed
correctly, press and HOLD the "Load" button until 13 more cable ties are fed. As each cable tie is loaded, the
number next to "Load" will decrease for each cable tie loaded. The dispenser cover must be closedandlatched
to load or cycle the system. The rotary receiver will not advance if the cover is open.
NOTE: If the cable ties are not feeding correctly, release the "Load" button immediately. Next, press the
"Unload" button to reverse the rotary receiver's rotation and back the cable ties out of the dispenser.
Hold the "Unload" button down until all of the cable ties have exited. NEVER prythe rotary receiver, or
turn it, or touch it with your hand. Onlyuse the "Load" or "Unload" buttons to rotate the rotary receiver.
Press the "Menu" button to advance to the "Reset" display. Now, press the "Reset Load" buttonto reset
the "Load" counter to 14 cable ties. Cut the excess carrier strip and any distorted or damaged cableties
from the cable tie strip. Slide the carrier strip into the cover opening until it stops. Press and HOLD the
"Load" button until 14 cable ties have loaded. Any extra cable ties loaded will drop out of the dispenser.
5. Connect either end of the PHM Feeder Hose to the PDM Dispenser
connection block (See Fig. 7). Align the connectors and push the hose end
onto the dispenser connection block until the latches engage.
6. Connect the other end of the feeder
hose to the PAT1M or PAT1.5M Tool in
the same manner (See Fig. 8). The
system is now ready for operation.
Fig. 7
Fig. 8

© Panduit Corp. 2013 OPERATION MANUAL PAT1M, PAT1.5M, PDM
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7. Place the tool jaws around a bundle and cycle the tool by lifting up on the trigger. Refer to the Cable Tie
Installation section on Page 17 for some cable tie installation techniques.
6E: Reloading Procedure
1. The carrier strip scrap bin will hold one half reel of scrap (½ reel = full collection bin). To maintain an exit for
carrier strip scrap, the scrap bin should be emptied after 2500 cable ties have been installed. The carrier strip
scrap bin should be lifted off the dispenser, emptied and replaced.
2. Before loading a full reel, press the "Unload" button to verify that anyremaining ties onthecarrierstriparepulled
out of the dispenser. Continue to press the "Unload" button until all of the remainingcable ties havedropped out
of the rotary receiver.
3. Once the full cable tie reel is positioned correctly, and the carrier strip is positioned in the dispenser, press the
"Menu" button to bring up the "Reset" display. Then, press the "Reset load" button to resetthe"Load"counter to
14 and continue with the standard loading procedure. To reload,followtheLoadingProceduresection on Pages
11-13, beginning with Step 3.
6F: System Setup And Menus
The PDM Dispenser is menu driven from the LCD display. The menu has six (6) different levels that can be
advanced or exited, by pressing the designated buttons. The instructions below are for the lead person or setup
person only. For quick startup instructions and to begin cable tie installation, refer to the Operation section on Page
16
1. Plug the supplied electric cord into the receptacle on the back of the dispenser. Plug the other end into a
grounded electrical outlet that matches the dispenser power requirements (Refer to the Electrical Specifications
section on Page 8). Set the power switch on the back of the dispenser to the "on" position. The dispenserrotary
receiver will rotate slightly to align itself, and
The following display will appear for 5 seconds:
Panduit
rX.X
Tool is ready
followed by: LEVEL 1 - Operator Menu ("Load, Unload, Menu" Display)
Loads:XX
XXXXXXX
Load
Unload
MENU
This is the Level 1 menu ("Load, Unload, MENU" Display). The "XX" representsthenumber of ties needed to be
advanced into the rotary receiver, before the dispenser can be cycled.
When the "Load" button is pressed, the number will decrease as the rotary receiver advances each tie. Once
the 14 ties are advanced, the number and "Load" function disappears. (To load the dispenser, refer to the
Loading Procedure section on Pages 11-13.) The number (XXXXXXX) on the right side of the displayis the user
resettable counter (See Level 3) that keeps track of the number of cable ties successfully applied.
The "Unload" button reverses the rotaryreceiver in order to unload or clear jams. The gearing of thedispenser
will not allowturning the rotaryreceiver byhand. Only use the "Load" and "Unload" functions to rotate the rotary
receiver. The rotary receiver will not move if pried.
The "MENU" button will advance to the next menu level to activate the other dispenserfunctions. Thefunctions
are in a preset order similar to a staircase. To reach a desired level,youmustwalk througheachstairwaybefore
that level. Press the "Menu" button to go up (forward) one level, or press the "Exit" button to godown (back) one
level.

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The "Escape" button can be pressed to go directly to Level 1 or 1B Operator Menus (Refer to the Cable Tie
Installation section on Pages 17-18). It is important to note that the tool will onlycyclecable tieswhen thedisplay
is returned to the Level 1 or 1B Operator Menus ("Load, Unload, Menu" Display).
2. Press the "MENU" button to bring up the Level 2 menu:
LEVEL 2 - Load and Counter Reset Menu ("Reset" Display)
Resets load and/or counter
Reset Ld
Reset Ct
Exit
The "Reset Ld" button will return to the last menu level (Level 1) while also resetting the Load counter back to
"14". This allows the unit to be reloaded (To reload the dispenser, follow the Reloading Procedure on Page 13).
Pressing the "Reset Ct" button will zero the "resettable counter" on the Level 1 menu.
There is not a "MENU" button in this level (Level 2) since it is the last menu level for operator use. Thefollowing
procedure is for lead person or setup person only.
The "Exit" button will return to the last menu level (Level 1). If ONLY the "Exit” button is pressed, the load
counter and or the "resettable counter" will remain unchanged. See Step 1.
-------------------------------------------------------------------------------------------------------------------------------------------------
3. The display at Level 2 does not show a "Menu" selection at the third button. The Setup menu levels (Level3 thru
Level 6) are not required except to set, or to adjust the unit, and are reached by the following sequence:
a. Verify that the Level 2 menu is on the display.
b. Press the second button from the right, two times, followed by pressing the button on the far left, one (1)
time.
LEVEL 3 - Total Counts Menu (Dispenser and Tool)
Shows total counts
Counters
Escape
Menu
Exit
IMPORTANT!! Please note that once you press the "Escape" or "Exit" button to return to menu Level 1,
1B, or 2, you must repeat the sequence (Steps 3.a. and 3.b.) to re-enter the higher menu
levels (Level 3 thru Level 6).
Press the "Counters" button to viewthe total count to date for the PDM Dispenser and the PAT1M or PAT1.5M
Tool. Pressing this button will bring up the following display:
LEVEL 3A
PDM
# XXXXXX
Rev X.X
Cycles: XXXXXXX
PAT1M
# XXXXXX
Cycles: XXXXXXX
The number (XXXXXX) to the right of each component is the serial number of the particular component. The
number (X.X) to the right of "Rev" represents the revision level of the software for the system. The number
(XXXXXXX) to the right of "Cycles" represents the number of times the particular component has been cycled.
These total counts are not resettable. Press Button 4 to return to the last menu level (Level 3).
Press the "Escape" button to return directly to Level 1 or 1B (Operator Menus). See Step 1.
Press the "MENU" button to advance to the next menu level (Level 4). See Step 4.
Press the "Exit" button to return to the last menu level (Level 2). See Step 2.

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Remember!! Once you "Escape" out of the Setup menus, you must repeat the sequence (Steps 3.a.
and 3.b.) to re-enter the higher menu levels (Level 3 thru Level 6).
LEVEL 4 - Chopper Cut Cycle Menu
Turn chopper on/off
Chopper
Escape
Menu
Exit
4. Press the "Chopper" button to view or to change the current status of the chopper (“on” or “off”). Pressing this
button will bring up the following display:
LEVEL 4A
Chopper is -
On
On
Off
Exit
The upper statement refers to the current status of the chopper – “Chopper is – on” or “Chopper is – off”. When
the “Chopper is – on”, the chopper will cut the carrier strip every 7 cable ties. When the “Chopper is – off”, the
chopper will not cut the carrier strip, and one continuous carrier strip will exit the dispenser. Press the “On”
button to turn the chopper “on”, or press the "off" button to turn the chopper “off”. When the desired status is
displayed, press the "Exit" button to select that choice and also return to the last menu level (Level 4).
Press the "Escape" button to return directly to Level 1 or 1B (Operator Menus). See Step 1.
Press the "MENU" button to advance to the next menu level (Level 5). See Step 5.
Press the "Exit" button to return to the last menu level (Level 3). See Step 3.
Remember!! Once you "Escape" out of the Setup menus, you must repeat the sequence (Steps 3.a.
and 3.b.) to re-enter the higher menu levels (Level 3 thru Level 6).
LEVEL 5 - Line Pressure Menu
View line pressure
Pressure
Escape
Menu
Exit
5. Press the "Pressure" button to view the current pressure, minimum pressure, and maximum pressure.
Pressing this button will bring up the following display:
LEVEL 5A
XX PSI
MIN: XX PSI
MAX: XX PSI
BAR/PSI
Clear
Exit
The current line pressure at the dispenser is displayed on the top, far left of the display. The minimum and
maximum pressure readings are based on the lowest and highest pressures since the dispenser was turned
“on”, or since the "Clear" button was last pressed. Press the “BAR/PSI” button to select the desired unit for
measuring pressure (BAR for Europe or PSI for USA). If the "Clear" button is not pressed after the unitisturned
"on", the minimum reading maybe 0. The line pressure displayis used to verify that the correct supplypressure
is being provided. Refer to Air Supply section on Page 8 for the recommended operating pressure for optimum
performance. Press the "Clear" button to clear the current minimum and maximum readings to verify minimum
and maximum readings from that point on.
Press the "Escape" button to return directly to Level 1 or 1B (Operator Menus). See Step 1.
Press the "MENU" button to advance to the next menu level (Level 6). See Step 6.
Press the "Exit" button to return to the last menu level (Level 4). See Step 4.
Remember!! Once you "Escape" out of the Setup menus, you must repeat the sequence (Steps 3.a.
and 3.b.) to re-enter the higher menu levels (Level 3 thru Level 6).