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89310! PROSYSTEM ASSEMBLY INSTRUCTIONS
9.
13.
14.
15.
16.
Attach one (I) I-1/4 SQ. RUBBERBUMPERto the CENTERof the CARRIAGESTOPon the
WEIGHT CARRIAGE.
Slide WEIGHTCARRIAGEdown over the REARUPRIGHTof the MAINUPRIGHT.(NOTE:
MAKESURE THAT THE WEIGHTPEG ON THE WEIGHTCARRIAGEIS FACING
TOWARDSTHE FRONT OF THE MACHINE)
LOOSELYattach the two (2) PULLEYMOUNTFLATSto the REARand FRONTUPRIGHTSof the
MAINUPRIGHT.using two (2) 3/8 X3 IN. BOLTS,two (2) 3/8 IN. LOCI(. WASHERS,and two (2)
IN. NUTS. (NOTE: THEHOLECLOSESTTO THEEND ON THE PULLEYMOUNTFLATS
SHOULDBE ASSEMBLEDTO THE REARUPRIGHT) (SEE DRAWING)
AT THIS TIME TIGHTENALL LOOSEFRAMECONNECTIONSMADETO THIS POINT.
LOOSELYattach two (2) 3-1/20.D. X 1 IN. BUSHINGPULLEYand four (4) 1/2 IN. LG. PULLEY
SPACERS~(ONE ON EACHSIDE OF THEPULLEYS) between the PULLEYMOUNTFLATS
above the WEIGHTCARRIAGE,using two (2) 3/8 X 3 IN. BOLTS,two (2) 3/8 IN. LOCKWASHERS,
and two (2) 3/8 IN. NUTS.
Slide the two (2) RODENDCOVERSover the ends of the LATBARHOLDER.
Slide the LATBARHOLDERover the PULLEYMOUNTFLATS,and LOOSELYassemble in place,
using one (I) 3/8 X3-1/4 BOLT,and one (1) 3/8 IN. HEIGHTLOCKNUT.(NOTE: USE THE
SECONDSET OF HOLESIN FROMTHE END) (SEE DRAWING)
LOOSELYassemble one ( I ) 3-I/20.D. X I IN. BUSHINGPULLEY,and two (2) 1/2 IN. LG. PULLEY
SPACER(ONE ONEACHSIDE OF THEPULLEY)between the PULLEYMOUNTFLATSat the
FRONT,using one (I) 3/8 X3-1/4 IN. BOLTS,one (1) 3/8 IN. LOCKWASHER,and one (I) 3/8 IN.
NUT.
LOOSELYassemble one (1) 4-1/20.D. X 1 IN. BUSHINGPULLEYto the PULLEYBRACKETon the
UPI~IGHTBRACEof the MAINUPRIGHT,using one (1)3/8 X 1-3/4 IN. BOLT,one (I)3/8
LOCKWASHER,and one (I) 3/8 IN. NUT.
LOOSELYassemble one (I) 3-1/20.D. X IN. BUSHING PULLEY tothe LOWROWPULLEY
HOUSINGof the MAINUPRIGHT~~sing one (1) 3/8 X I-3/4 IN. BOLT,one (I) 3/8 IN. LOCI(.
WASI-[ER,andone ( I ) 3/8 IN. NUT.
I-o assemble the PULLEYBLOCKSYSTEM,SECURELYassemble two (2) PAINTED
CONNECTORSaround txvo (2) 3-I/2.O.D. X I IN. BUSHINGPULLEYS,using two (2) 3/8 X 2
B()I_TS. four (4) 3/8 IN. WASHERS,and two (2) 3/8 IN. LOWHEIGHTLOCK(NOTE:THE
HOLES IN THE PAINTED CONNECTORARE OVAL, MAKESURE THATTHE PULLEYSARE
AT THE MAXIMUMWIDTH, SEE DETAIL G)
5
03/09/95
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Donot markthis box! Document:11000258
893102
PROSYSTEM.
PRODUCT ASSEMBLY
INSTRUCTIONS SHEETS
1
12/06/95
893102 PROSYSTEM ASSEMBLY PARTS LIST
SORT AND COUNTALL PARTS BEFORE BEGINNING ASSEMBLY
HARDWARE:
ITEM NAME/DESCRIPTION QTY
2.
3.
4.
5.
6.
7.
8.
9.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
1/2X3-1/2IN.BOLT........................................................................................................ 1
i/2X3-1/4IN.BOLT........................................................................................................ 6
1/2X3IN.BOLT.............................................................................................................. 3
1/2X2-3/4.IN.BOLT........................................................................................................ 3
3/8X2-3/4IN.BOLT...................................................................................................... 12
3/8 X2 IN. BOLT.............. " ................................................................................................ 6
3/8X1-3/4IN.BOLT........................................................................................................ I
1/2IN.WASKER............................................................................................................... 3
3/8IN.WASHER............................................................................................................... 6
1/2IN.LOCKWASHER.................................................................................................... 3
3/8IN.LOCKWASHER................................................................................................. :.. 2
1/2IN.LOCKNUT.......................................................................................................... 10
3/8IN.LOCKNUT.......................................................................................................... 17
SNAPLINK....................................................................................................................... 3
QUICKLINK..................................................................................................................... 2
CHAIN............................................................................................................................... 1
SPRINGPIN.................................................................................................... : ................. 3
3/4IN.FLANGEBEARING............................................................................................... 4
FLANGESPACER..-. .......................................................................................................... 8
THUMBSCREW............................... ................................................................................. 2
3X2IN.ENDCAP........................................................................................................... 1
2-1/2IN.RD.ENDCAP.................................................................................................... 2
1-3/4IN.SQ.ENDCAP...................................................................................................... 1
2IN.SQ.ENDCAP........................................................................................................... 8
2IN.SQ.COVERCAP...................................................................................................... 2
2
MUSHROOMCAP............................................................................................................ 4
1X8IN.GRIP...................................................................................................................
1-1/4IN.SQ.RUBBERBUNfPER...................................................................................... 1
3/4IN.CAPNUT............................................................................................................... 10
1IN.SQ.GLIDE..............................................................................................................
1-1/2X3/4IN.GLIDE....................................................................................................... 3
2
5-1/2X2-1/2IN.NONSKIDSTRIP.................................................................................
CABLERETAININGCLIP............................................................................................... 4
2
12/06/95