ParaBody GS2 User manual

1
GS2 GYM SYSTEM
CLASSH
PART # 7250101
REV.C Revision:11/01/02
USER’S GUIDE
WARNING:
Read and follow all directions
for each step to insure proper
assembly of this product.
Version: GS2-101

THERE IS A RISK ASSUMED BY INDIVIDUALS WHO USE THIS TYPE OF
EQUIPMENT. TO MINIMIZE RISK FOLLOW THESE RULES!
1. Before using, read all the warnings and instructions
on the use of this machine. Use only for intended
exercise. DO NOT modify the machine.
2. Obtain a medical exam before beginning any
exercise program.
3. Keep body and clothing free of all moving objects.
4. Inspect the machine before use. DO NOT use it if it
appears damaged. DO NOT attempt to fix a broken or
j
ammed machine. Notify your authorized ParaBody
dealer before use and have repairs made by an
authorized service technician.
5. Be certain that weight pin is completely inserted.
Use only the pin provided by the manufacturer. If
unsure, call your authorized ParaBody dealer.
6. Never pin the weights or prop plate into an elevated
position. DO NOT use the machine if found in this
condition. DO NOT attempt to fix. Notify your
authorized ParaBody dealer.
7. Inspect cables and their connections before using
machine. Pay particular attention to the cable ends.
DO NOT attempt to fix. Notify your authorized
ParaBody dealer before use and have repairs made by
an authorized service technician.
8. Make sure all spring loaded pull pins are fully
engaged in the adjustment position and fully tighten
thumbscrew before use.
9. Children must not be allowed near this machine.
Supervise teenagers.
.
IMPORTANT SAFETY INFORMATION
TABLE OF CONTENTS
Safety Statement.............2
General Notes..................3
Tools Required................3
Gym Layout.....................4
NOTE: In a continual effort to improve our products, specifications are subject to change
2002 Life Fitness, a division of Brunswick Corporation. All rights reserved.
ParaBody is a trademark of Brunswick Corporation
www.parabody.com
2
Parts list..........................5
Assembly Instructions.....6-21
General Maintenance.......22
Warranty Statement..........23
Product Services..............24
Insert-Registration Card
©

IMPORTANT NOTES
Please note:
Tools Required forAssembly
* Thank you for purchasing the ParaBody GS2 Gym System. Please read these
instructions thoroughly and keep them for future reference.
* Rubber mallet or hammer
* 3/4” wrench
* 9/16” wrench
* Ratchet with 3/4” and 9/16” sockets
* 5/32”Allen wrench
*Adjustable wrench
* Tape measure
3
NOTE:BOLTLENGTH IS MEASURED FROMTHEUNDERSIDEOFTHEHEADOFTHE BOLT.
BOLT LENGTH RULER:
* This product must be assembled on a flat, level surface to assure its proper function. DO NOT
securely tighten any frame connections until the entire frame has been assembled, unless
otherwise stated.
Bolt Length Ruler
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1/2 1/2 1/2 1/2 1/2 1/2
BOLT LENGTH

Minimum Required Usable Space
Length = 82 inches (208.5 cm) 6’ 10”
Width = 71 inches (180.5 cm) 5’11”
Height = 83 inches (211 cm) 6’ 11”
1 Square = 1’ X 1’
4
Length = 82 inches (208.5 cm) 6’ 10”
Width = 108 inches (180.5 cm) 9’ 0”
9’
1’ 2’ 3’ 4’ 5’ 6’ 7’ 8’
1’
7’
6’
5’
4’
3’
2’
Dimensions Including LP5 Leg Press (optional)

5
PARTS LIST
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1/2 1/2 1/2 1/2 1/2 1/2
PART #
ACU04-1163
ACU04-1158
ACU02-1060
ACU04-1160
ACU04-1384
ACU04-1383
ACU04-1161
ACU04-1164
ACU04-1159
ACU04-1162
ACU04-1157
ACU02-1071
ACU07-0135
ACU01-1782
ACU6194601
ACU01-1783
ACU04-1099
ACU01-2009
ACU10-0204ASY
ACU13-0091-2
ACU13-0019-1
ACU7292501
ACU06-0024
ACU12-0041
ACU05-0193
ACUDA1E03813416NB
ACUDA1E03821216NB
ACUDA1E03830016NB
ACUDA1E03833416NB
ACUDA1E003883416NB
ACUDA1C01210413NB
ACUDA1E01283413NB
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
24
25
26
27
28
29
30
31
32
33
QTY
1
1
2
1
1
1
1
1
1
1
1
2
2
1
6
2
1
2
1
1
1
15
12
1
1
2
1
9
15
2
1
1
PART #
ACUDB2E03811000B
ACUDB2E01208000B
ACUDC1250100020B
ACUDC126013020B
ACU04-1171
ACU06-0363
ACU05-0322
ACU08-0074
ACU08-0073
ACU08-0011
ACU05-0320
ACU04-1165
ACU06-0047
ACU05-0323
ACU05-0212
ACU11-0059
ACU11-0068
ACU11-0060
ACU06-0194
ACU05-0017
ACU05-0036
ACU06-0357
ACU05-0311
ACUDI1080080U
ACU04-0622
ACUDB2E01212000B
ACU7308601
ACU04-1100
ACUDA1E03840016NB
ACU04-1344
ACU06-0364
ACU06-0416
DESCRIPTION
3/8” LOCK NUT
1/2” LOW HT LOCK NUT
3/8” FLAT WASHER
1/2” FLAT WASHER
3-1/2” CABLE GUARD
3/4” PLASTIC WASHER
3/4 X 4” SHAFT
3/8 X 3/4” FLANGE SPACER
3/8 X 1-1/16” FLANGE SPACER
3/8 X 1” LG SPACER
3/8 X 1-1/2” LG SPACER
WEIGHT STACK SPACER
WEIGHT STACK CUSHION
5/16 X 2” ROLL PIN
SHAFTCOLLAR
TAPER/LOCK SPRING PIN
T-HANDLE SPRING PIN
WEIGHT SELECTOR PIN
STAR KNOB 3/8”
ADJUSTABLE GLIDE
STARLOCK COLLAR
RH CAP
1/2” RHCAP HOLDER WASHER
SNAP LINK
LOW ROW BAR
1/2” LOCK NUT
WEIGHTSTACK LABEL
FOOTPLATE
3/8 X 4” BOLT
FRAME BRACE
PRESSARMSPACER
OVALENDCAP
QTY
28
1
24
2
2
4
1
2
8
4
4
2
2
2
2
2
1
1
1
1
6
2
2
3
1
1
1
1
2
1
2
2
DESCRIPTION
FRAME
BASE
BASEPLATE
BOOMPLATE LEFT
BOOMPLATERIGHT
PRESSHANDLERIGHT
PRESSHANDLELEFT
PRESSARM
PRIMARYPIVOT
SEATADJUST
LEGPEDESTAL
PULLEYPLATE
SEAT/BACKPAD
3/4X 17”TUBE
4X7”ROLLERPAD
72-3/8”GUIDEROD
LATBAR
3/4X 17/1/2” TUBE
HEADPLATEASSY
LATCABLE
LOWCABLE
WEIGHTPLATE
3-1/2”PULLEY
ANKLESTRAP
CHAIN
3/8X 1-3/4” BOLT
3/8X 2-1/2” BOLT
3/8X 3” BOLT
3/8X 3-3/4” BOLT
3/8X 8-3/4” BOLT
1/2X104mmBOLT
1/2X 8-3/4” BOLT
KEY
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
60
61
62
63
64
65
66
NOTE: SOMEOFTHEPARTSLISTEDMAYBEPRE-INSTALLED.

FIGURE 1
6
STEP 1:
1
34
30
2
62
3/8 X 3 29
34
3
• LOOSELY assemble two BASE PLATES (3) to the FRAME (1) and BASE (2) using four 3/8 X 3-3/4” BOLTS (30)
and four 3/8” LOCK NUTS (34). See FIGURE 1.
34
63
3/8 X 4
36
• LOOSELY assemble the FOOTPLATE (62) to the lower holes in the FRAME (1) using one 3/8 x 3” BOLT (29) and one
3/8 LOCKNUT (34)
36
29
• LOOSELY assemble the TOP of FRAME BRACE (64) to the FRAME (1) using two 3/8 x 4” BOLT (63), two 3/8 WASHERS
(36) and two 3/8 LOCKNUTS (34) Assemble BOTTOM of FRAME BRACE (64) to FRAME (2) using one 3/8 x 3” BOLT
(29), one 3/8 x 2-1/2” BOLT (28) three 3/8 WASHERS (36) and one 3/8 LOCKNUT (34)
3/8 X 3
28 3/8 X 2-1/2
3/8 X 3-3/4
64

7
FIGURE 3
FIGURE 2
• CHECK THATTHE HEADPLATEANDWEIGHT PLATESAREASSEMBLEDAS SHOWN IN FIGURES 2 & 3

• Insert two GUIDE RODS (16) into the BASE (2) as
shown on FIGURE 4. (NOTE: If the GS2 SHROUD
OPTION was purchased, place the GUIDE RODS
(16) through the BOTTOM SHROUD BRACKET
(FOUNDINTHESHROUD KIT BOX) intotheBASE
(2), as shown in FIGURE 4.
• Using EXTREME CARE slide all fifteen
WEIGHT PLATES (22) down the GUIDE RODS (16)
onto the WEIGHTSTACK CUSHIONS (46). Make sure
that the keyholes of the WEIGHT PLATES (22) are all
facing the right way.
• Slide the head plate assembly down GUIDE RODS
(16) onto the weight stack.
• Slide one SHAFT COLLAR (48) down each
GUIDE ROD (16).
FIGURE 4
2
46
16
48
45
• Slide the following items in order down each GUIDE
ROD (16), one WEIGHT STACK SPACER (45), and
one WEIGHT STACK CUSHION (46)
STEP 5:
• Carefully slide the RIGHT (5) and LEFT (4) BOOM PLATES onto the GUIDE RODS (16 )as shown in FIGURE 5 and loosely
assembly BOOM PLATES (5), (4) to frame (1) using two 3/8 x 3-3/4” BOLTS (30) and two 3/8” LOCK NUT (34)
[CAUTION MUST BETAKEN NOT TO PULLGUIDE RODS (16) OUT OF BASE (2)]
• Screw ADJUSTABLE GLIDE (53) approximately 1/2” into FRAME (1) and tighten jam nut securely as shown
FIGURE 5
STEP 4:
53
34
4
5
30
16
3/8 X 3-3/4
8
HEAD
PLATE
ASSY
• (NOTE: Lubricate GUIDE RODS (16) with silicon
or teflon spray available at most hardware stores.)
GS2 SHROUD
BRACKET
OPTIONONLY

9
STEP 7:
• Using hammer tap one 5/16 X 2” ROLL PIN (47)
thru LEFT PRESS HANDLE (7) until it is flush
with other side of HANDLE as shown in
FIGURE 6
8
6 7
FIGURE 6
STEP 6:
• Place LEFT PRESS HANDLE (7) onto PRESS
ARM (8). Place PRESS ARM SPACER (65) as
shown over 5/6 x 2 ROLL PIN (47), make sure
that the 5/16 X 2” ROLL PIN (47) passes into
the slot located in the plate of the PRESS ARM
(8)
FIGURE 7
7
36
34
47
6
• Once in place secure and tighten the LEFT
PRESS HANDLE (7) to PRESS ARM (8)
using one 3/8” WASHER (36) and one
3/8” LOCK NUT (34)
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1/2 1/2 1/2 1/2 1/2 1/2
NOTE:
Place PRESS ARM (8) upside down on floor as shown to complete this step.
HANDLES(7) MUSTBE PLACEDTOWARDS INSIDE OFPRESSARM
47
• Repeat STEP 6 for the RIGHT PRESS
ARM HANDLE (6)
• Repeat STEP 7 for the RIGHT PRESS
ARM HANDLE (6)
FLUSHSIDE
• IMPORTANT! Do not overtighten: PRESS
ARM should rotate freely
65

FIGURE 8
8
49
29
36
9
34
STEP 8:
• PlacePRESSARM (8) into PRIMARYPIVOT(9) and securely tighten using two 3/8 X 3”BOLTS (29), four 3/8” FLAT
WASHERS(36)two 3/8”LOCK NUTS(34)
• Insert and tighten two3/8”TAPER/LOCK SPRING PINS (49) into PRESSHANDLES(6),(7).
TIGHTEN
20lbs/ft
10
• LockPRESSARMS (6), (7)intoplace using 3/8”LOCKINGSPRING PINS (49)
Taper/Lock
Spring Pin
• Insert one OVAL END CAP(66) into openning of each arm as shown in FIGURE 8
3/8 X 3”
66
• TodisengageLOCKINGSPRINGPINS (49), pull out and twist 1/4 turn.

FIGURE 9
11
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1/2 1/2 1/2 1/2 1/2 1/2
STEP 9
• SECURELYTIGHTENALLFRAME CONNECTION BEFORE PROCEEDINGTO NEXTSTEP
33
37
60
48
9
1/2 X 8-3/4”
SECURELY
TIGHTEN
• SECURELY TIGHTEN top of both SHAFT COLLARS (48) flush to bottom of both BOOM PLATES (4),(5)
1
40
• Assemble the PRIMARY PIVOT (9) of the PRESSARMASSEMBLYto the top of the FRAME (1) using 1/2 X 8-3/4” BOLT (33),
two 1/2” FLAT WASHERS (37) and 1/2” LOCK NUT (60).
• Insert one 3/4 x 4” SHAFT (40) into both 3/4” FLANGE BEARINGS on FRAME (1)

12
STEP 10:
• Securely tighten the SPRING PIN (50) to the FRAME (1) and hand tighten the STAR KNOB (52)
• Securely assemble one SEAT PAD (13) to the SEAT ADJUSTMENT (10) using two 3/8 X 3” BOLTS (29) and two
3/8” WASHERS (36) as shown.
FIGURE 10
• Securely assemble one SEAT PAD (13) to the FRAME (1) using two 3/8 X 3” BOLTS (29) and two 3/8” WASHERS (36)
as shown. The top connection of the FRAME BRACE (64) may have to be loosened and then re-tightened after SEAT
PAD (13) is tighten
• Gently insert SEAT ADJUSTMENT (10) into tube located on FRAME (1)
• Apply WEIGHT STACK LABELS (61) to WEIGHTS (22) and HEAD PLATE (19) as shown in FIGURE 10.
Begin with number one at the HEAD PLATE (19) with larger numbers in consecutive order towards bottom of weight stack.
1
29
36
13
52
50
10
3/8 X 3”
61
19
22
64
3/8 X 3”
29
36

FIGURE 11
STEP 11:
• Assemblethe LEG PEDESTAL(11)to the FRAME (1)using one 1/2 X 104mmBOLT(32), two RHWASHERS(56)
and one 1/2” LOW HT LOCK NUT (35)
• Assemble two RH CAPS (55) to the 1/2” RH WASHERS (56) as shown in FIGURE 11
• Route LAT CABLE (20) and LOW CABLE (21) as shown in FIGURE 12
32
20
55
STEP 12:
21
1
11
56
35
FIGURE 12
1/2X104mm
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1/2 1/2 1/2 1/2 1/2 1/2
13

ILLUSTRATION A
NOTE: IFYOU PURCHASEDALEG PRESS, PLEASE REFER TOTHE
CABLE ROUTING INSTRUCTIONS INCLUDED WITH THE LEG
PRESS KIT
14
• ILLUSTRATION “A” used as cable routing reference for steps 13-16

15
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1/2 1/2 1/2 1/2 1/2 1/2
• Refer to cable ILLUSTRATION “A” on page 14 for cable routing while installing pulleys.
STEP 13:
FIGURE 13
• Assemble one 3-1/2” PULLEY (24) into PRIMARY PIVOT (9) upper hole using one 3/8 X 8-3/4” BOLT (31),
two 3/8” FLAT WASHERS (36), two 3/8 X 1-1/2” SPACERS (44) and one 3/8” LOCK NUT (34) and tighten securely
• Assemble two 3-1/2” PULLEYS (24) into FRAME (1) using two 3/8 X 3-3/4” BOLTS (30), four 3/8 X 1-1/16”
FLANGE SPACERS (42) and two 3/8” LOCK NUTS (34) and tighten securely.
9
34
36
24
42
44
31
30
1
3/8 X 3-3/4”
3/8 X 8-3/4”

16
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1/2 1/2 1/2 1/2 1/2 1/2
FIGURE 14
• Refer to cable ILLUSTRATION “A” on page 14 for cable routing while installing pulleys.
STEP 14:
• Assemble one 3-1/2” PULLEY (24) to the FRAME (1) using one 3/8 X 3-3/4” BOLT (30), two 3/8 X 1-1/16”
FLANGE SPACERS (42), one 3/8” LOCK NUT (34) and tighten securely
• Assemble one 3-1/2” PULLEY (24) into the PRIMARY PIVOT (9) lower hole using one 3/8 X 8-3/4” BOLT (31),
two 3/8” FLAT WASHERS (36), two 3/8 X 1-1/2” SPACERS (44) and one 3/8” LOCK NUT (34) and tighten securely.
• Assemble two 3-1/2” PULLEYS (24) between the left and right BOOM PLATES (4) and (5) using two 3/8 X 3-3/4” BOLTS (30),
two 3/8 X 1” SPACERS (43), two 3-1/2” CABLE GUARDS (38) and two 3/8” LOCK NUTS (34)
• Loosely assemble one 3-1/2” PULLEY (24) between PULLEY PLATES (12) using one 3/8 X 1-3/4” BOLT (27) and
one 3/8” LOCK NUT (34).
30
31
43
42
44
36
27
12
9
1
34
24
3/8 X 1-3/4”
3/8 X 3-3/4” 38
3/8 X 8-3/4”

17
STEP 15
• Screw end of LAT CABLE (20) into top of PLATE SHAFT (18) and securely tighten JAM NUT as shown in FIGURE 15
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1/2 1/2 1/2 1/2 1/2 1/2
FIGURE 15
20
• Slip ring of WEIGHT SELECTOR PIN (51) down WEIGHT STACK SHAFT and insert pin into one of the weights
51
WEIGHT
STACK
SHAFT
35
• Securely tighten 1/2” LOCK NUT (35) on PRIMARY PIVOT of PRESSARM (9).
SECURELY
TIGHTEN
JAM NUT

18
• Refer to cable ILLUSTRATION “A” on page 14 for cable routing while installing pulleys.
STEP 16:
• [CABLE MUST BE POSITIONED BETWEEN PULLEYAND LOWER BOLTASSEMBLYON
LEG PEDESTAL(11) AND FRAME (1)]
30
34
34
24
36
11
1
FIGURE 16
3/8 x 3-3/4”
3/8 x 3” 29
42
• Securely assemble the ball end of the LOW CABLE (21) and one 3-1/2” PULLEY (24) to the LEG PEDESTAL (11) using two
3/8 X 3-3/4” BOLTS (30), two 3/8” X 1-1/16” FLANGE SPACERS (42), two 3/8” WASHERS (36), and two 3/8” LOCKNUTS (34).
(NOTE: The LEG CABLE (21) should be routed over the retaining bolt as shown in FIGURE 16.)
• Securely assemble one 3-1/2” PULLEY (24) and two 3/8 X 3/4 FLANGE SPACERS (41) to the FRAME (1) using one 3/8 X 3”
BOLTS (29), and one 3/8” LOCKNUT (34). (NOTE: The LEG CABLE (21) should be routed over the retaining bolt as shown
in FIGURE 16.)
21
41

• Refer to cable ILLUSTRATION “A” on page 14 for cable routing while installing pulleys.
STEP 17:
• Secure end of LOW CABLE (21) using one 3/8 x 3-3/4” BOLT (30), one 3/8” FLAT WASHER (36) and one 3/8” LOCK NUT (34)
as shown in FIGURE 17
• Loosely assemble one 3-1/2” PULLEY (24) between the PULLEY PLATES (12) using one 3/8 X 1-3/4” BOLT (27), and one
3/8” LOCK NUT (34).
• Assemble one 3-1/2” PULLEY (24) between BASE PLATES (3) using one 3/8 X 3-3/4” BOLT (30), two 3/8 X 1” SPACERS
(43), one 3/8” LOCK NUT (34) and tighten securely.
• Tighten both 3-1/2” PULLEYS (24) located on PULLEY PLATES (12)
34
24
30
27
43
3
12
FIGURE 17
3/8 X 3-3/4”
3/8 X 1 -3/4” 36
19
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1/2 1/2 1/2 1/2 1/2 1/2
3/8 X 3-3/4” 30

20
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1/2 1/2 1/2 1/2 1/2 1/2
• Attach two 4 X 7” ROLLER PADS (15) to the LEG PEDESTAL (11) using one 3/4 X 17” TUBE (14) and two
3/4” STARLOCK COLLARS (54) as shown in FIGURE 18.
STEP 18:
• Attach two 4 X 7” ROLLER PADS (15) to the SEATADJUST (10) using one 3/4 X 17-1/2” TUBE (18), two PLASTIC
WASHERS (39) and two 3/4” STARLOCK COLLARS (54) as shown in FIGURE 18.
• Attach two 4 X 7” ROLLER PADS (15) to the FRAME (1) using one 3/4 X 17-1/2” TUBE (18),
two PLASTIC WASHERS (39) and two 3/4” STARLOCK COLLARS (54) as shown in FIGURE 18.
54
FIGURE 18
15
14
39
10
1
11
18