Parker Airtek ACR1600 User manual

Rental Aftercooler Package
User Manual
Model ACR1600

ACR1600 USER MANUAL
2
Introduction
These instructions must be thoroughly read and understood before installing and operating
this product. Failure to operate this product in accordance with the instructions set forth in
this manual can lead to unsafe operating conditions and may void warranty. For additional
information, refer to this manual or contact the factory for recommendations. Please have
the dryer serial number and model ready when contacting the factory.
Factory Contact Information
Phone [phone]
For pricing, availability, and purchase orders: [e-mail]
For technical support and aftermarket: [e-mail]
For product applications and technical sales: [e-mail]

ACR1600 USER MANUAL
3
Contents
Safety and Precautions 4
Installation 5
General Operation 6
Flow Schematics 7
Start Up 8
Shutdown 9
Maintenance 9
Spare Parts List 10
Manual Drawing 11
Troubleshooting 12
Warranty 12
Technical Specifications 13

ACR1600 USER MANUAL
4
SAFETY AND PRECAUTIONS
Use EXTREME CAUTION when working in the vicinity of the dryer. Adhere to all warning labels on aftercooler package.
Relieve pressure before servicing aftercooler package or associated equipment.
Always wear eye protection when in the vicinity of the aftercooler package. Ear protection is recommended, espe-
cially if the aftercooler package is being operated without a mufer.
There is a safety relief valve installed on the aftercooler motor airline designed to protect the equipment. It will relieve
pressure if the air motor pressure regulator is set above the limitations of the air motor.
Automatic or manual drain valves will eject water, oil, particulates, and air under partial pressure when operated.
Proper precautions must be taken.
Condensate drainage from compressed air systems may contain oil or other contaminants. Follow all applicable
regulations for safe handling and disposal.
Various component failures could cause large air loss and subsequent pressure drop. Preventative maintenance
should be performed to reduce this possibility. If this situation occurs, bypass the dryer immediately to restore
ow and pressure.

ACR1600 USER MANUAL
5
INSTALLATION
Inspect the aftercooler package upon receipt for any damage that may have occurred during shipment.
Each aftercooler package is supplied with a User Manual and general arrangement drawing.
The initial change of oil is installed in the lubricator.
If placed in storage, store in a location protected from the environment. If stored outside, it is recommended that the
aftercooler package be underneath a shelter and be shrink wrapped or crated to protect against rain. The aftercooler
package should not be stored in a location exposed to freezing temperatures or direct sunlight. If the package is taken
out of operation and remains in an area exposed to freezing temperatures, all drains must be emptied. All plugs and
ange covers should remain in place until the aftercooler package is ready to be installed.
The package should be moved using a pallet jack or fork truck. Use caution while moving the equipment. The after-
cooler package is equipped with lifting lugs.
Install in an area with an ambient temperature range of 40°F to 105°F when ready for operation. The area should be
well lit and ventilated. It is recommended to leave a minimum of four feet around all sides of the aftercooler package for
maintenance. Ensure that the package is stable and properly secured on a vibration free oor before operation. Do not
block the aftercooler. Air must be allowed to freely enter the aftercooler for proper operation.
Optional heat trace and freeze protection is required for operation in temperatures below 40ºF. Power must be sup-
plied for the heat trace to function.
There are several connection points on the aftercooler package. Make sure each connection is made prior to startup.
1. Air in connection – Will be marked on the aftercooler package with a tag. Use piping suitable for the
pressure and temperature class.
2. Air out connection – Will be marked on the aftercooler package with a tag. Use piping suitable for the
pressure and temperature class. There are several air out connections of different line sizes.
3. Drain connections – Located at the skid edge and labeled. Drain discharge is under pressure
equal to the system and must use piping suitable for the pressure and temperature class if piped to
another location. Proper maintenance of lters is required.

ACR1600 USER MANUAL
6
GENERAL OPERATION
The rental aftercooler package is designed to remove oil, moisture, and particulate from compressed air off of a
compressor. With futher treatment, the air can be used in instrument air, manufacturing processes, air powered
equipment, and pipelines.
The rental aftercooler package inlet rst directs untreated compressed air through a Y-strainer to remove large
contaminants before entering an air cooled aftercooler. The heat exchanger reduces the compressed air temp by
using ambient air. The change in temperature allows moisture to drop out of the compressed air. This bulk moisture,
oil, and contaminant is rst collected by a water separator, followed by a coalescer lter. The water separator and
prelter are equipped with an auto mechanical oat drain that discharges the bulk moisture and oil content. The
compressed air is now saturated and prepared for further moisture removal.

ACR1600 USER MANUAL
7
FLOW SCHEMATIC MODEL ACR1600

ACR1600 USER MANUAL
8
START UP
Connect compressor discharge to rental aftercooler package air in ange and downstream equipment to aftercooler
package air out.
Verify all hoses and piping to the aftercooler package are secure. Ensure whip checks are in place for all hoses.
Check sight gauge of oil mist lubricator to ensure it is lled.
Do not start the aftercooler operation at this time. Close the aftercooler package inlet isolation valve. Open the after-
cooler air motor. If operating in freezing temperatures, it is recommended to close the air motor shutoff valve and not
to use the aftercooler. Check that all downstream equipment and valves are closed and not in use.
Start the compressor.
SLOWLY pressurize the aftercooler package by cracking open the inlet isolation valve. It is important to allow the af-
tercooler package to slowly pressurize. Rapid pressurization can cause damage to the lter elements. The aftercool-
er fan will begin to rotate and the motor will consume air. This is normal because the air supply to the motor is open.
Bring the aftercooler package up to line pressure. Verify the correct pressure setting of the air motor regulator.
CAUTION: USE EAR AND EYE PROTECTION WHEN OPERATING THE AFTERCOOLER PACKAGE. EXCESSIVE
NOISE WILL BE CREATED. DUST AND PARTICLES FROM THE SURROUNDING AREA MAY BECOME AIRBORNE.

ACR1600 USER MANUAL
9
SHUT DOWN
Close aftercooler package inlet isolation valve.
Allow aftercooler to run.
Open one of the unused manual air out valves to allow full depressurization of the aftercooler package.
Verify all pressure is removed from equipment.
If rental aftercooler package will be stored in or exposed to freezing temperatures, the drain traps must be
emptied of all water.
MAINTENANCE
Use caution when near the aftercooler package and wear eye protection. Hearing protection is recommended. Af-
tercooler package maintenance should only be performed by trained personnel. Always shutdown the package and
relieve all pressure before servicing. Consult service manual for additional information on part replacement.
Daily
Check for proper drain operation. Moisture and contamination should be discharged at the drain ports located at
the edge of the skid. Open the ball valve drain on the water separator and each prelter to verify there is no bulk
moisture.
Check oil mist lubricator sight gauge to verify it is lled with oil. Fill as needed. Lubricators may be lled while under
pressure without shutting down equipment. Slowly remove either ll plug and ll to ¼” to top of bowl using only
F442 oil (part number GO41). Replace ll plug and seat rmly. Check the oil delivery is set to the correct drips per
minute for the model and adjust only if necessary.
Check aftercooler drain, open ball valve drain on aftercooler to remove bulk moisture.
Check temperature gauge at aftercooler outlet to verify proper operation of aftercooler. The temperature gauge
should read no more than 120°F.
Semi-annual
Check the condition of the prelter and afterlter elements. Replace as needed.
Check Y-strainer. Remove straining screen and clean.
Check air motor silencer. If it is clogged, it must be cleaned or replaced.
Check oil mist lubricator operation. Drain and clean as needed.

ACR1600 USER MANUAL
10
Spare Parts List
MAN-ACR-SPARE PARTS
SPARE PARTS LIST
DESCRIPTION QTY. ID (DWG FS11734) AF-ACR1600-060828-1 Maintenance Interval
LIQUID FILLED PRESSURE GAUGES 0-200 PSI
1
PI1
DP42100-L-SS
AS NEEDED
1/4" AIR MOTOR SAFETY RELIEF VALVE
1
PSV1
TP7102-110
AS NEEDED
AFTERCOOLER & AIR MOTOR ASSEMBLY
1
AP1600-TWR-SS
AS NEEDED
AFTERCOOLER FAN BLADES
1
ACF1
AP1600-TWR-F
AS NEEDED
AFTERCOOLER AIR MOTOR
1
AM1
AP1600-TWR-M
AS NEEDED
1" AIR MOTOR SILENCER
1
ES1
TP1410-LFU
AS NEEDED
AIR MOTOR SILENCER ELEMENT
1
TP1410-LFU-E
AS NEEDED
64oz LUBRICATOR FOR AIR MOTOR
1
ML1
L606-06G
AS NEEDED
SIGHT GAUGE BOWL REPAIR KIT
1
LI1
RKB606X30B
AS NEEDED
REGULATOR FOR AIR MOTOR
1
PR1
TP4610-R
AS NEEDED
OIL FOR LUBRICATOR
1
GO41
AS NEEDED
AFTERCOOLER TEMPERATURE GAUGE
1
TI1
LT3250-.25
AS NEEDED
INLET Y-STRAINER
1
YS1
KF4300
AS NEEDED
AUTO FLOAT DRAIN
3
FD1, FD2
TTD-TWR
AS NEEDED
.01 MICRON PREFILTER ELEMENT
3
060AA
1 year
FILTER O-RING KIT
1
MAK7
AS NEEDED
MAN-ACR-SPARE PARTS REV -

ACR1600 USER MANUAL
11
DETAIL A
SCALE 1 / 5
PROPERTY OF PARKER-HANNIFIN CORPORATION
THIS DOCUMENT CONTAINS INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO PARKER HANNIFIN, AND IS FURNISHED ON THE UN DERSTANDING THAT THE DO CUMENT AND THE INFORMATION IT CONTAIN S WILL NOT BE COPIED OR DISCLOSED TO OTHERS OR USED FOR ANY PURPOSE OTHER THAN CONDUCTING BUSINESS WITH PARKER, AND
COPYRIGHT IS THE FIRST YEAR INDICATED ON THIS DOCUMENT. ALL RIGHTS RESERVED.
WILL BE RETURNED AND ALL FURTHER USE DISCONTINUED UPON REQUEST BY PARKER.
DRAWN BY DATE SCALE UNITS
TITLE SIZE SHEET DRAWING NUMBER
REVISION
PART NUMBER
MATERIAL
PARKER HANNIFIN LANCASTER, NY 14086 USA
INCHES
OF
C
MO
1:9
GENERAL ARRANGEMENTL: AFTERCOOLER
SKID
AF-ACR1600-MAN
-
11
AF-ACR1600-060828-1
12/12/2017
ALL TOLERANCES: ± 1/64
ANGLES: ± 2º
FRACTIONS: ± 1/4
ANGLES: ± 3º
SHEET METAL PARTS
WELDED PARTS AND
SALES DRAWINGS
USE CORRESPONDING TOLERANCES UNLESS OTHERWISE SPECIFIED
ANGLES ± 1/2
~
2 PLACE (.00): ±.01
MACHINED PARTS
3 PLACE (.00 0): ±.005
R
a
SURFACE FINISH
125
A
YS1
AC1
WS1
PF1
TI1
ML1
PSV1
PI1
PR1
AM1
ES1
MV1
MV6
DRAWING FOR MANUAL
MV4
MV5
LI1
MV2
MV3
ACF1
FD1
FD2
MV14
MV13
MV12
MV11
MV10
MV9
MV8
MV7

ACR1600 USER MANUAL
12
TROUBLESHOOTING
Aftercooler fan not operating
- Air motor control air valve is closed: open valve
- Air motor ceased: replace air motor, ensure oil mist lubricator stays lled
- Air motor regulator is closed: adjust regulator to correct pressure setting
High temperature (above 120°F) on temperature gauge
- Aftercooler not operating correctly: See above aftercooler fan not operating
- Restricted cooling air ow to aftercooler: ensure aftercooler is not against a wall and has enough open
space around it
- High ambient/outdoor temperature: move dryer rental package to a cooler area, avoid direct sunlight on
aftercooler
Excessive Pressure Drop
- Prelter fully saturated or collapsed: replace element
- Excessive ow: reduce air ow rate to within product specs
WARRANTY
Please contact Parker Hannin IGFG Division for the current warranty policy.

ACR1600 USER MANUAL
13
Rental Aftercooler Package Technical Specs
Model Capacity
SCFM
Min
PSI
Max
PSI
Air In
Connection
Air Motor
Setting PSI
Air Motor
Loss SCFM
Lubricator
Drips per
Minute
Operating
Weight LBS
1600 1600 80 150 3IN 150LB FLG 60 150 13 2100
Capacity based on 250°F and 110 psig air at rental aftercooler package inlet and 105°F ambient air
Equipment is designed to operate in ambient air temperatures between 40
°F and 105°F.
Proper freeze protection must be added to equipment operating in temperatures below 40
°F. Consult factory
Air Out Connections
(4) 3/4" NPT ; (2) 2" NPT ; (2) 3" NPT
ENG-DFVS-SPECS-ACR Rev -
TECHNICAL SPECIFICATIONS

Parker Hannin Corporation
Industrial Gas Filtration
and Generation Division
4087 Walden Avenue
Lancaster, NY 14086
phone [phone]
www.parker.com/igfg
© 2018 Parker Hannifin Corporation. Product names are trademarks or registered trademarks of their respective companies MAN-ACR-1600 Rev
Rev 000 NA 01/2018
Worldwide Filtration Manufacturing Locations
North America
Compressed Air Treatment
Industrial Gas Filtration and
Generation Division
Lancaster, NY
716 686 6400
www.parker.com/igfg
Haverhill, MA
978 858 0505
www.parker.com/igfg
Engine Filtration
Racor
Modesto, CA
209 521 7860
www.parker.com/racor
Holly Springs, MS
662 252 2656
www.parker.com/racor
Hydraulic Filtration
Hydraulic & Fuel Filtration
Metamora, OH
419 644 4311
www.parker.com/hydraulicfilter
Laval, QC Canada
450 629 9594
www.parkerfarr.com
Velcon
Colorado Springs, CO
719 531 5855
www.velcon.com
Process Filtration
domnick hunter Process Filtration
SciLog
Oxnard, CA
805 604 3400
www.parker.com/processfiltration
Water Purification
Village Marine, Sea Recovery,
Horizon Reverse Osmosis
Carson, CA
310 637 3400
www.parker.com/watermakers
Europe
Compressed Air Treatment
domnick hunter Filtration & Separation
Gateshead, England
[phone]
www.parker.com/dhfns
Parker Gas Separations
Etten-Leur, Netherlands
[phone]
www.parker.com/dhfns
Hiross Airtek
Essen, Germany
[phone]
www.parker.com/hzfd
Padova, Italy
[phone]
www.parker.com/hzfd
Engine Filtration &
Water Purification
Racor
Dewsbury, England
[phone]
www.parker.com/rfde
Racor Research & Development
Stuttgart, Germany
[phone]
Hydraulic Filtration
Hydraulic Filter
Arnhem, Holland
[phone]
www.parker.com/hfde
Urjala, Finland
[phone]
Condition Monitoring
Parker Kittiwake
West Sussex, England
[phone]
www.kittiwake.com
Process Filtration
domnick hunter Process Filtration
Parker Twin Filter BV
Birtley, England
[phone]
www.parker.com/processfiltration
Asia Pacific
Australia
Castle Hill, Australia
[phone]
www.parker.com/australia
China
Shanghai, China
[phone]
www.parker.com/china
India
Chennai, India
[phone]
www.parker.com/india
Parker Fowler
Bangalore, India
[phone]
www.johnfowlerindia.com
Japan
Tokyo, Japan
[phone]
www.parker.com/japan
Korea
Hwaseon-City
[phone]
www.parker.com/korea
Singapore
Jurong Town, Singapore
[phone]
www.parker.com/singapore
Thailand
Bangkok, Thailand
[phone]
www.parker.com/thailand
Latin America
Parker Comercio Ltda.
Filtration Division
Sao Paulo, Brazil
[phone]
www.parker.com/br
Pan American Division
Miami, FL
305 470 8800
www.parker.com/panam
Africa
Aeroport Kempton Park, South Africa
[phone]
www.parker.com/africa