Parker PID00A-40 Series User manual

Bulletin HY11-5715-616/UK
Operation Manual
Series PID00A-40X
Design >10
Electronics for
Closed Loop Control
Parker Hannifin
Manufacturing Germany GmbH & Co. KG
Hydraulic Controls Division Europe
Gutenbergstr. 38
41564 Kaarst, Germany
Tel.: [phone]
E-mail: [e-mail]
Copyright © 2013, Parker Hannifin Corp.

2
Electronics for Closed Loop Control
Series PID00A-40X
Operation Manual
PID00A_10 5715-616 UK.indd CM 14.11.14
Parker Hannifin Corporation
Hydraulics Group
Note
This document and other information from Parker-Hannifin Corpo-
ration, its subsidiaries and authorized distributors provide product
or system options for further investigation by users having techni-
cal expertise.
The user, through its own analysis and testing, is solely responsible for
making the final selection of the system and components and assur-
ing that all performance, endurance, maintenance, safety and warn-
ing requirements of the application are met.The user must analyze all
aspects of the application, follow applicable industry standards, and
follow the information concerning the product in the current product
catalog and in any other materials provided from Parker or its subsid-
iaries or authorized distributors.
To the extent that Parker or its subsidiaries or authorized distributors
provide component or system options based upon data or specifica-
tions provided by the user, the user is responsible for determining that
such data and specifications are suitable and sufficient for all applica-
tions and reasonably foreseeable uses of the components or systems.

3
Electronics for Closed Loop Control
Series PID00A-40X
Operation Manual
PID00A_10 5715-616 UK.indd CM 14.11.14
Parker Hannifin Corporation
Hydraulics Group
Content Page
1. Introduction 4
1.1. Front view / dimensions 4
1.2. Ordering code 4
1.3. Name plate 4
1.4. Block diagram 5
1.5. Characteristics 5
1.6. Technical data 6
1.7. Signal flow diagram 7
2. Safety instructions 8
2.1. Symbols 8
2.2. Marking, name plates 8
2.3. Work at the electronics 8
3. Important details 8
3.1. Intended usage 8
3.2. Common instructions 8
3.3. Liability 8
3.4. Storage 8
4. Mounting / Installation 9
4.1. Scope of supply 9
4.2. Mounting 9
4.3. Operational limits 9
4.4. Electrical connection 9
4.5. Electrical interfacing 10
5. Operating instructions 20
5.1. Operating software program 20
5.2. Program installation 21
5.3. Software operating 22
5.4. Adjustment parameters 23
5.5. Guideline for closed loop applications 28
5.5.1. Application: Closed loop systems for position 28
5.5.2. Application: Closed loop systems for pressure 32
5.5.3. Application: Closed loop systems for velocity 36
5.6. Fade out function 40
5.7. Error messages 41
6. Maintenance 42
7. Trouble-shooting 42
8. Repair / Service 43

4
Electronics for Closed Loop Control
Series PID00A-40X
Operation Manual
PID00A_10 5715-616 UK.indd CM 14.11.14
Parker Hannifin Corporation
Hydraulics Group
1. Introduction
1.1. Front view / dimensions
1.2. Ordering code
1.3. Name plate
Universal
Code Function
0 Standard
1 Linearization
Electronic
module
closed loop
control
Technology
function
Min/Max
adjustment
accel/decel ramps
command input
controller
Design
series
PID 00 A 40

5
Electronics for Closed Loop Control
Series PID00A-40X
Operation Manual
PID00A_10 5715-616 UK.indd CM 14.11.14
Parker Hannifin Corporation
Hydraulics Group
1.4. Block diagram
Parker electronic modules PID00A-40* for rail
mounting are compact, easy to install and provide
time-saving wiring by disconnectable terminals.
The digital design of the circuit results in good ac-
curacy and optimal adaption for closed loop con-
trols by a comfortable interface program.
The described electronic unit combines all neces-
sary functions for the optimal operation of closed
loop controls. The most important features are:
1.5. Characteristics
• Extended PID controls
• Velocity control with position feedback
• Differential input stage with different signal op-
tions
• Output stage with different output options
• Four-quadrant ramp function
• Status indicator
• Digital circuit design
• Parametering by serial interface RS-232C
• Connection by disconnectable terminals
• Compatible to the relevant European EMC
standards
• Optional technology function "linearization"
• Comfortable interface program. Download free
of charge www.parker.com/euro_hcd →Ser-
vices →downloads

6
Electronics for Closed Loop Control
Series PID00A-40X
Operation Manual
PID00A_10 5715-616 UK.indd CM 14.11.14
Parker Hannifin Corporation
Hydraulics Group
General
Model Module package for snap-on mounting on EN 50022 rail
Package material Polycarbonate
Inflammability class V2..V0 acc. UL 94
Installation position Any
Ambient temperature range [°C] -20...+60
Protection class IP 20 acc. to EN 60529
Weight [g] 160
Electrical
Duty ratio [%] 100
Supply voltage [VDC] 18...30, ripple < 5% eff., surge free
Current consumption max. [mA] 100
Pre-fusing [mA] 500
Command signal options [V]
[mA]
[mA]
+10...0...-10, ripple <0.01 % eff., surge free, Ri = 100 kOhm
+20...0...-20, ripple <0.01 % eff., surge free, Ri = 200 Ohm
4...12...20, ripple <0.01 % eff., surge free, Ri = 200 Ohm
<3.6 mA = solenoid output 0V/0 mA/12 mA acc. output option
>3.8 mA = solenoid output on (acc. NAMUR NE43)
Input signal resolution [%] 0.025
Differential input voltage max. [V] 30 for terminals 5 und 6 against PE (terminal 8)
Status signal [V] 0...0.5: Off / Us: On / rated max. 15 mA
Enable signal [V] 0...1: Off / 5...30: On / Ri = 100 kOhm
Monitor signal [V] +10...0...-10, rated max. 5 mA, signal resolution 0.4 %
Output signal options [V]
[mA]
[mA]
[mA]
+10...0...-10, rated max. 15 mA
+20...0...-20, Ro < 500 Ohm
+50...0...-50, Ro < 200 Ohm
4...12...20, Ro < 500 Ohm
Output signal resolution [%] 0.025
Potentiometer supply [V] +10...0...-10 2%, rated max. 15 mA
Sensor supply [V] 18...30 (Us), rated max. 100 mA
Adjustment ranges Min
Max
Ramp
Zero offset
[%]
[%]
[s]
[%]
0...50
50...100
0...32.5
+100...-100
Interface RS 232C, DSub 9p. male for null modem cable
EMC EN 50081-2, EN 50082-2
Connection Screw terminals 0.2...2.5 mm², disconnectable
Cable specification [AWG] 20 overall braid shield
Cable length [m] 50
Options
Technology function Code1 Software adjustable transfer function with 10 compensation
points for linearization of valve behaviour.
1.6. Technical data

7
Electronics for Closed Loop Control
Series PID00A-40X
Operation Manual
PID00A_10 5715-616 UK.indd CM 14.11.14
Parker Hannifin Corporation
Hydraulics Group
1.7. Signal flow diagram

8
Electronics for Closed Loop Control
Series PID00A-40X
Operation Manual
PID00A_10 5715-616 UK.indd CM 14.11.14
Parker Hannifin Corporation
Hydraulics Group
3.2. Common instructions
We reserve the right of technical modifications
of the described product. Illustrations and draw-
ings within this manual are simplified representa-
tions. Due to further development, improvement
and modification of the product, the illustrations
might not match precisely with the described de-
vice. The technical specifications and dimensions
are not binding.No claim may resulting from it.Cop-
yrights reserved.
3.3. Liability
The manufacturer does not assume liability for
damage due to the following failures:
• incorrect mounting / installation
• improper handling
• lack of maintenance
• operation outside the specifications
Do not disassemble the electronics! In case
of suspicion for a defect please return the unit
to the factory.
3.4. Storage
In case of temporary storage the electronics must
be protected against contamination, atmospheric
exposure and mechanical damages.
2. Safety instructions
Please read the operation manual before installa-
tion, startup, service, repair or stocking! Paying no
attention may result in damaging the electronics or
incorporated system parts.
2.1. Symbols
This manual uses symbols which have to be fol-
lowed accordingly:
Instructions with regard to the warranty
Instructions with regard to possible dam-
aging of the electronics or linked system
components
Helpful additional instructions
2.2. Marking, name plates
Instructions applied on the electronics, i.e. wiring
diagrams and name plates, must be observed and
maintained legibly.
2.3. Work at the electronics
Working in the area of installation and commis-
sioning of the electronics may only be allowed by
qualified personnel. This means persons who due
to education, experience and instruction, have suf-
ficient knowledge of relevant directives and ap-
proved technical rules.
3. Important details
3.1. Intended usage
This operation manual is valid for module electron-
ics PID00A-40X series. Any use diverging or go-
ing beyond is deemed to be as not intended. The
manufacturer is not liable for warranty claims re-
sulting from this.

9
Electronics for Closed Loop Control
Series PID00A-40X
Operation Manual
PID00A_10 5715-616 UK.indd CM 14.11.14
Parker Hannifin Corporation
Hydraulics Group
4.3. Operational limits
The electronics may be operated within the de-
termined limits only. Please refer to the “techni-
cal data” section.
Follow the environmental conditions! Unal-
lowable temperatures, shock load, moisture
exposure, radiation exposure, illegal elec-
tromagnetic emissions may result in system
malfunction and may lead to failure! Follow the
operating limits listed in the “specifications”
table!
4.4. Electrical connection
The electrical connection of the module electron-
ics is via the front accessible screw terminal blocks.
This easy-to-install connection allows fast
module replacement and a visible separation
of the electrical connection.An additional fold-
ing “unlocking lever“ allows simple removing
of the terminal blocks and serves at once as
shock hazard protection and marking strip.
Dimensions assembly rail
4. Mounting / Installation
4.1. Scope of supply
Please check immediately after receiving the elec-
tronics, if the content is matching with the specified
scope of supply. The delivery includes:
• module electronics
• operation manual
Please check the delivery immediately after
receiving the shipment for apparent damages
due to shipping. Report shipment losses at
once to the carrier, the insurance company
and the supplier!
4.2. 4.2. Mounting
• Compare electronics type (located on the name
plate) with part list resp. circuit diagram.
• The module may be mounted in any direction.
• The module has to be mounted within a shield-
ed environment (i.e. control cabinet).
• For mounting an assembly rail acc. EN 50022
is required.
Work flow for module installation
Mounting:
5. Apply the module with the assembly rail guide
at the lower edge of the rail.
6. Engage the module upward.
Removing:
5. Lift the metal socket lock with a suitable screw-
driver (approx. 4x1 mm blade) against the spring
force.
6. Demount the module at the top edge of the
assembly rail.

10
Electronics for Closed Loop Control
Series PID00A-40X
Operation Manual
PID00A_10 5715-616 UK.indd CM 14.11.14
Parker Hannifin Corporation
Hydraulics Group
The operation of the electronics is blocked if
the supply voltage polarity is inverted.
Each electronics module requires a separate
pre-fuse of 0.5 Amp time lag.Non-observance
of this instruction may create irreparable dam-
age of electronics resp. incorporated system
parts.
4.5. Electrical interfacing
Supply Voltage:
The supply voltage for the electronics is connect-
ed via terminals 1 and 2 of the module electron-
ics, the range of which is 18...30V, residual ripple
may not exceed 5% eff.
The applied power supply must comply to
the relevant regulations (DIN EN 61558) and
must carry a CE-mark.The operating voltage
for the electronics must be free of inductive
surges.Do not exceed the max.value of 30V!
Non-observance of this rule may result in
permanent damaging of the electronics resp.
the connected valve!
The increased inrush current of the valve
should be considered when selecting the
power supply. A stabilized power supply with
“over current“ limiting feature should not be
used. Due to the inrush current of the elec-
tronics the current limit circuit may respond
prematurely and create problems during
energizing of the supply voltage.
The screw terminals are designed to allow ter-
mination of all kinds of copper wires without the
need for preparation. Copper wire end sleeves
may usable as conductor stripping protection for
the stranded wires.
Soldering of the connection wires is not per-
mitted.
To ensure EMC-compatibility the wiring of the mod-
ule has partly to be undertaken by shielded ca-
bles. Detailed information relating to this subject
are available in the chapter entitled “Electrical In-
terfacing”.
The installation should only be undertaken
by qualified personnel! A short between in-
dividual conductors, loose wires or improper
shielded connections may result in malfunc-
tion and breakdown of the electronics resp.
the connected valve!
The mounting surface of the valve must be
grounded to the machine frame. Both end
of the interconnecting cable shield must be
grounded and tied to terminal 8. It is neces-
sary to use a low ohmic potential connection
between control unit and machine frame to
prevent earth loops (cross section min. AWG
6 / 10mm²).
Skinning length for the connection wires
Wiring diagram of supply voltage
The connecting wires have to comply to the follow-
ing specification:
Wire type: hookup cable, stranded
Cross sections: min. AWG 20/0.5mm²
Wire length: max. 50m
For wire lengths > 50 m consult factory.