Parker R35 Series Quick guide

Introduction
Follow these instructions when installing, operating, or servicing
the product.
Application Limits
These products are intended for use in general purpose
compressed media systems only.
Operating Pressure:
kPa PSIG bar
Maximum Inlet Pressure 2068 300 21.0
Ambient Temperature Range: 4.4°C to 48.9°C
Symbols
Installation
1. The regulator should be installed with reasonable accessibility
for service whenever possible - repair service kits are available.
Keep pipe and tubing lengths to a minimum with inside clean
and free of dirt and chips. Pipe joint compound should be
used sparingly and applied only to the male pipe - never into
the female port. Do not use PTFE tape to seal pipe joints -
pieces have a tendency to break off and lodge inside unit,
possibly causing malfunction.
2. Install regulator so that media flow is in the direction of arrow.
Installation must be upstream (high pressure) side and as
close to the devices it is to service (valve, cylinder, tool, etc.).
Mounting may be in any position.
3. Gauge ports are located on both sides of the regulator body
for your convenience. It is necessary to install a gauge or
pipe plugs into each port during installation.
4. For protection against rust, pipe scale, and other foreign
matter, install a filter on the upstream (high pressure) side as
close to the regulator as possible.
Operation
1. Before turning on the media source, disengage the Adjusting
Knob by pulling upward. Turn the Adjusting Knob
counterclockwise until compression is released from the
Control Spring. Then turn on media source and adjust
regulator to desired secondary pressure by turning Adjusting
Knob clockwise. This permits pressure to build up slowly,
preventing any unexpected operation of the valve, cylinders,
tools, etc., attached to the line. Adjustment to desired
secondary pressure can be made only with primary pressure
applied to the regulator.
2. To decrease regulator pressure setting, always reset from a
pressure lower than the final setting desired. For example,
lowering the secondary pressure from 550 to 410 kPa (80 to
60 PSIG) is best accomplished by dropping the secondary
pressure to 350 kPa (50 PSIG), then adjusting upward to 410
kPa (60 PSIG). Push the Adjusting Knob down to lock the
pressure setting.
Reduced Pressure Spring Ranges
“A” Range = 0 – 25 PSI
“B” Range = 0 – 60 PSI
“C” Range = 0 – 125 PSI
WARNING
To avoid unpredictable system behavior that can cause personal injury
and property damage:
• Disconnect electrical supply (when necessary) before installation,
servicing, or conversion.
• Disconnect media source and depressurize all media lines
connected to this product before installation, servicing, or
conversion.
• Operate within the manufacturer’s specified pressure, temperature,
and other conditions listed in these instructions.
• Medium must be moisture-free if ambient temperature is below
freezing.
• Service according to procedures listed in these instructions.
• Installation, service, and conversion of these products must be
performed by knowledgeable personnel who understand how
pneumatic products are to be applied.
• After installation, servicing, or conversion, media and electrical
supplies (when necessary) should be connected and the product
tested for proper function and leakage. If audible leakage is present,
or the product does not operate properly, do not put into use.
• Warnings and specifications on the product should not be covered
by paint, etc. If masking is not possible, contact your local
representative for replacement labels.
WARNING
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF
THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR
RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND
PROPERTY DAMAGE.
This document and other information from The Company, its
subsidiaries and authorized distributors provide product and/or system
options for further investigation by users having technical expertise. It
is important that you analyze all aspects of your application, including
consequences of any failure and review the information concerning
the product or systems in the current product catalog. Due to the
variety of operating conditions and applications for these products or
systems, the user, through its own analysis and testing, is solely
responsible for making the final selection of the products and systems
and assuring that all performance, safety and warning requirements
of the application are met.
The products described herein, including without limitation, product
features, specifications, designs, availability and pricing, are subject to
change by The Company and its subsidiaries at any time without notice.
EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR
INCLUSION IN EQUIPMENT / MAINTENANCE MANUALS THAT UTILIZE
THESE PRODUCTS. CONTACT YOUR LOCAL REPRESENTATIVE.
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Pneumatic Division
Richland, Michigan 49083
269-629-5000
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Relieving Regulator
Adjustable
Non-Relieving Regulator
Adjustable
Installation and Service Instructions:
IS-R35
R35, 1/8" & 1/4"
Series Regulators
ISSUED: September, 2006
Supersedes: April, 2006
Doc. #ISR35, ECN #060928, Rev. 3
WARNING
Product rupture can cause serious injury.
Do not connect regulator to bottled gas.
Do not exceed maximum primary pressure rating.
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Safety Guide
For more complete information on recommended application
guidelines, see the Safety Guide section of Pneumatic Division
catalogs or you can download the Pneumatic Division Safety Guide
at: www.wattsfluidair.com

R35, 1/8" & 1/4" Miniature Regulators IS-R35
Lightly grease with provided lubricant.
Inspect for nicks, scratches, and surface imperfections. If
present, reduced service life is probable and future
replacement should be planned.
Clean with lint-free cloth.
Service
Caution: Disconnect or shut off air supply and exhaust
the primary and secondary pressures before servicing
unit.Turning the Adjusting Knob counterclockwise does
not vent downstream pressure on non-relieving
regulators. Downstream pressure must be vented before
servicing regulator.
Caution: Grease packets are supplied with kits for
lubrication of seals. Use only mineral based grease or
oils. Do not use synthetic oils such as esters. Do not
use silicones.
Note: After servicing unit, turn on air supply and adjust regulator
to the desired downstream pressure. Check unit for leaks.
If leakage occurs, do not operate - conduct repairs and
retest.
A. Servicing the Bonnet and Piston Assembly
1. Disengage the Adjusting Knob by pulling upward. Turn
Adjusting Knob counterclockwise until the compression is
released from the Pressure Control Spring.
2. Unscrew the threaded Bonnet Assembly. Next, disassemble,
clean, and carefully inspect parts for wear and / or damage.
Wipe parts, clean with soapy water or denatured alcohol. If
using compressed air to blow dry, be sure to wear appropriate
eye protection. If replacement is necessary, use parts from
service kits.
3. Lubricate Piston O-ring with grease (supplied with kits).
4. Install Piston and Pressure Control Spring into Body. Then
install Bonnet Assembly to Body and tighten to 4.5 to 5.6
Nm (40 to 50 in. lb.).
B. Servicing the Poppet Assembly
1. Exhaust system media pressure as previously described.
Then remove Bottom Plug by unscrewing it from Body. Next,
remove Bottom Plug Seal, Poppet Return Spring and Poppet
Assembly.
2. Next, disassemble, clean, and carefully inspect parts for wear
and / or damage. If replacement is necessary, use parts from
service kits.
3. Lubricate O-ring and sliding surfaces using grease supplied
with service kit.
4. Install parts as shown.
5. Lubricate Bottom Plug Seal and install it in o-ring groove in
body. Be sure Disc Stem fits into center area of Piston
Assembly before installing Bottom Plug. Install Return Spring,
then screw Bottom Plug into Body until it bottoms out in body.
Tighten to 3.5 to 5.1 Nm (35 to 45 in. lb.).
6. Turn on media source and adjust to desired secondary
pressure as described in the Operation section. Check
regulator for leakage. If leakage occurs, DO NOT OPERATE
— conduct repairs again.
Service Kits / Parts Available
Description R35, 1/8" & 1/4"
Regulator Repair Kit
(Relieving) RKR30
Regulator Repair Kit
(Non-Relieving) RKR30K
Spring Cage Kit (A Range) CKR35A
Spring Cage Kit (B & C Range) CKR35BC
Adjusting Knob R35-0545P
Return Spring SPR-445-1
Bottom Plug R35-0021P
Bottom Plug Seal GSK-504Z101
Accessories
Mounting Bracket / Nut SA161X57
Panel Mount Nut R05X51
Gauges
0 to 60 PSI (0 to 4 bar) K4515N18060
0 to 160 PSI (0 to 11 bar) K4515N18160
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Adjusting Knob
Adjusting Screw Assembly
Bottom
Plug Seal
Bottom Plug - Torque:
3.5 to 5.1 Nm (35 to 45 in. lb.)
Inner Valve
(Poppet) Assembly
Control Spring
Spring, Return
Piston
Assembly
Piston
O-ring
Body
Spring Cage (Bonnet) Assembly -
Torque: 4.5 to 5.6 Nm (40 to 50 in. lb.
)