Parker Parkrimp 1 User manual
Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
1
Technical Manual
Parkrimp 1
Bulletin 4480-T20-US
Bulletin 4480-T20-US
Technical Manual
Effective: October, 2013
Supercedes: July, 2006
Parkrimp 1
Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
2
Technical Manual
Parkrimp 1
Bulletin 4480-T20-US
•Read the entire Technical Manual prior to mounting and operating this crimper.
•View the enclosed CD prior to operating this crimper
WARNING — When using this machine, always exercise basic safety precautions, including
the following:
1. Use this machine only for its intended purpose: to fabricate Parker hose assemblies.
2. Parker Hannifin will not accept responsibility for any incidental, consequential or spe-
cial damages of any kind or nature whatsoever that result from any subsequent altera-
tions to any Parkrimp machine. Parker Hannifin disclaims any warranties on items
altered after leaving the Parker Hannifin facility.
3. This machine must be properly installed and located in accordance with the installation
instructions before it is used.
To minimize the possibility of injury:
1. The power unit must be connected to a grounded properly rated, protected and sized
power-supply circuit to prevent electrical shock and to avoid electrical overload;
2. DO NOT OPERATE OVER MAXIMUM RATED WORKING PRESSURE; AND
3. CHECK FOR SAFE SYSTEM SETUPS.
Make sure that the valve, connecting hoses, etc. are protected from any external source
of damage, such as: excessive heat, flame, moving machine parts, sharp edges, falling
objects, corrosive chemicals, etc.
'
¤ Copyright 2012, Parker Hannifin Corporation, All Rights Reserved
The items described in this document are hereby offered for sale by Parker Hannifin Corporation, its subsidiaries or its authorized distributors. This offer and its acceptance are governed
by the provisions stated in the “Offer of Sale”.
Offer of Sale
Parker Safety Guide for Selecting and Using Hose, Tubing, Fittings and Related Accessories
Parker Publication No. 4400-B.1
Revised: May, 2002
WARNING: )DLOXUHRULPSURSHUVHOHFWLRQRULPSURSHUXVHRIKRVHWXELQJ¿WWLQJVDVVHPEOLHVRUUHODWHGDFFHVVRULHV³3URGXFWV´FDQFDXVHGHDWKSHUVRQDOLQMXU\DQG
property damage. Possible consequences of failure or improper selection or improper use of these Products include but are not limited to:
•Fittings thrown off at high speed.
• +LJKYHORFLW\ÀXLGGLVFKDUJH
• ([SORVLRQRUEXUQLQJRIWKHFRQYH\HGÀXLG
•Electrocution from high voltage electric powerlines.
• &RQWDFWZLWKVXGGHQO\PRYLQJRUIDOOLQJREMHFWVWKDWDUHFRQWUROOHGE\WKHFRQYH\HGÀXLG
• ,QMHFWLRQVE\KLJKSUHVVXUHÀXLGGLVFKDUJH
%HIRUHVHOHFWLQJRUXVLQJDQ\RIWKHVH3URGXFWVLWLVLPSRUWDQWWKDW\RXUHDGDQGIROORZWKHLQVWUXFWLRQVEHORZ2QO\+RVHIURP3DUNHU¶V6WUDWRÀH[3URGXFWV'LYLVLRQLVDSSURYHGIRULQÀLJKW
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• 'DQJHURXVO\ZKLSSLQJ+RVH
• &RQWDFWZLWKFRQYH\HGÀXLGVWKDWPD\EHKRWFROGWR[LFRURWKHUZLVHLQMXULRXV
•Sparking or explosion caused by static electricity buildup or other sources of electricity.
• 6SDUNLQJRUH[SORVLRQZKLOHVSUD\LQJSDLQWRUÀDPPDEOHOLTXLGV
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
3
Technical Manual
Parkrimp 1
Bulletin 4480-T20-US
Table of Contents
6SHFL¿FDWLRQV ........................................................................................................4
Installation & Operating Instructions......................................................................5
(OHFWULFDO5HTXLUHPHQWV .......................................................................................6
Safety Notices.......................................................................................................7
Operation and Crimping........................................................................................8
Tool Selection Chart..............................................................................................9
Crimping Instructions - 26, 43, and 81 Series....................................................10
$VVHPEO\'HWDLOVDQG3DUWV/LVWV ...................................................................11-12
Replacement Parts.........................................................................................13-15
Troubleshooting Guide...................................................................................16-17
Maintenance........................................................................................................18
Safety Guide (Parker Publication 4400-B.1) ..................................................19-21
Offer of Sale.........................................................................................................22
Help us help you ...
Read this guide carefully.
It is designed to help you operate and maintain your Parkrimp 1. If you don’t understand something or
need more help, call:
7HFKQLFDO6HUYLFH'HSDUWPHQW
3DUNHU+DQQL¿Q&RUSRUDWLRQ
+RVH3URGXFWV'LYLVLRQ
Phone: (440) 943-5700
Fax: (440) 943-3129
Write down the Model and Serial Numbers:
___________________________________
Model Number
___________________________________
Serial Number
Use these numbers in any correspondence or service calls.
RECEIVING INSTRUCTIONS: UNPACKING – Remove all documents and components from shipping containers.
INSPECTION – Visually inspect all components for shipping damage. If any shipping damage is found, notify the
carrier at once. Shipping damage is not covered by the Parker warranty. The carrier is responsible for all repair
and replacement costs resulting from such damage.
Bulletin 4480-T20-US Technical Manual
Parkrimp 1
Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
4
Specifications
Dimensions: Height 25”
Depth 20”
Width 26”
Weight: 275 lbs.
Capabilities: 1” SAE 100R1AT maximum
1” DIN 20 022-1SN maximum
1” SAE 100R2AT maximum
1” DIN 20 022-2SN maximum
1” SAE 100R3 maximum
1” SAE 100R4 maximum
7/8” SAE 100R5 maximum
7/8” SAE J1402 Al maximum
7/8” SAE J1402 All maximum
1” SAE 100R9AT maximum
1” SAE 100R16 maximum
Note: For the latest crimper capability; reference Parker
Catalog 4400 online at www.parkerhose.com or contact
your Parker products supplier.
Set up time 20 seconds
Full cycle time 20 seconds
Note: Cycle times vary depending on hose and fitting
styles and sizes.
Model Numbers
80C-101 includes:
• Parkrimp 1 crimper with 115/230 volt, 80C-181
1 phase, 60 hertz power unit wired
for 115 volt.
• Die Ring Silver 80C-R01
• Die Ring Black 80C-R02
43 Series Dies
• -4 (1/4”) Color Coded Red 80C-A04
• -6 (3/8”) Color Coded Yellow 80C-A06
• -8 (1/2”) Color Coded Blue 80C-A08
• -12 (3/4”) Color Coded Green 80C-A12
• -16 (1”) Color Coded Black 80C-A16
80C-061 includes:
• Parkrimp 1 Crimper 80C-181
• Die ring Silver 80C-R01
• Die ring Black 80C-R02
• No Dies - Order Separately
80C-181 includes:
• Parkrimp 1 Crimper 80C-080
• 115/230 volt, 1 phase, 60 Hz power unit 80C-115
• No Dies or Die Rings - Order Separately
Figure 1: Parkrimp 1 Crimping Machine
Specifications
Bulletin 4480-T20-US Technical Manual
Parkrimp 1
Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
5
Installing the Parkrimp 1 Crimper
1. Obtain a sturdy, level work surface capable of supporting at least
300 pounds which is 34”-38” high and located in a well-illuminated
area. The work surface area must be able to fit the mounting hole
pattern shown in Figure 2.
2. Unpack crimper and accessories from shipping container.
Verify that you have received the following:
3. Remove the crimper from the pallet and position onto the work surface so
that the base plate overhangs the front of the work surface by six inches.
Caution: Observe normal safety precautions when lifting, lowering,
or moving this unit.
4. Secure the unit to the work surface using the mounting hole pattern shown in Figure 2. Two 1/2” holes are
provided in the crimper mounting bracket for this purpose.
5 Remove the reservoir breather shipping plug.
6. Attach the enclosed breather cap to the reservoir.
7. The crimper has been filled with oil and cycled. Check the oil level
in the reservoir prior to start-up. The oil level should be within 1” of the fill port. Add AW-32 anti-wear
hydraulic oil if filling is required.
8. Plug the machine into a properly rated receptacle (see page 6).
Removal of Air from the Parkrimp 1 Hydraulic Circuit
The hydraulic system, when connected for the first time, will have air in the system. The air must be removed for
safety and proper operation. Air can generally be removed from the system by fully advancing and retracting the
hydraulic cylinder several times. When the trapped air is removed from the hydraulic circuit, the cylinder will
advance and retract smoothly. Sluggish cylinder action is usually the first sign of air in the system.
To Test and Operate the Parkrimp 1 Crimper
1. Toggle the On/Off to the On position, located on the left side of the motor conduit box.
2. Place either the black or silver die ring on the crimper base plate.
Note: It is not necessary to place any dies into the machine for this step.
3. Pull the valve handle toward you to lower the cylinder until the pusher bottoms out against the die ring.
Caution: Keeping the crimper in this bottomed out position for more than a few seconds can damage the
power unit.
4. Push the valve handle away from you to raise the cylinder.
Installation & Operating Instructions
Figure 2: Mounting holes
8.50”4.50”
1/2”DIA.
Model Number Description Accessory
Part Number
80C-101 80C-061 80C-181
•••
Base crimper with 115V power unit 80C-181
••• Technical Manual 4480-T20-US
••• Training DVD 8XC-DVD
••• Grease 84Z205
•• Silver Die Ring 80C-R01
•• Black Die Ring 80C-R02
•43 Series Dies
(sizes: -4, -6, -8, - 12, -16 80C-AXX
Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
6
Technical Manual
Parkrimp 1
Bulletin 4480-T20-US
Parkrimp 1 Crimper Electrical Requirements
The power supply should be brought via separate branch circuit to a single grounded receptacle. The
Parkrimp 1 unit has been shipped with a 6 ft. long cord and plug. Figure 3 shows the proper NEMA configuration
plug and receptacle approved for use with this machine.
Note: It is against the Natoinal Electrical Code to remove the plug from the cord or to install the mating receptacle
in a system rated for less than 20 amps.
ANY CHANGES OR ELECTRICAL WORK PERFORMED ON THIS UNIT MUST ONLY BE MADE BY A
QUALIFIED ELECTRICIAN.
Model 80C-181
Phase 1 Phase
Voltage 115
Cycle 60 Hz
Full Load Amperes 16 Amps
Circuit Fuse 20 Amps
Wire size for receptacle must conform to the
requirements of the National Electrical Code or the
prevailing local code. The outlet box should be located
within the range of the provided cord. We strongly
recommend against the use of an extension cord.
The installer must perform a ground continuity
check on the power outlet box to ensure it is properly
grounded.
Alternate Motor Voltages:
Full Load
Amperes
Voltage (Standard) 115 16
Voltage (Alternate) 230 8
*Reference motor nameplate for wiring diagrams.
Electrical Requirements
GG
NEMA
5-20R
NEMA
5-20P
Figure 3: NEMA Configuration of Plug and Receptacle
Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
7
Technical Manual
Parkrimp 1
Bulletin 4480-T20-US
Safety Notices
IMPORTANT SAFETY NOTICE
THIS INFORMATION IS INTENDED FOR USE BY INDIVIDUALS POSSESSING
ADEQUATE BACKGROUNDS OF ELECTRICAL, ELECTRONIC AND MECHANICAL
EXPERIENCE. ANY ATTEMPT TO REPAIR THIS MACHINE MAY RESULT
IN PERSONAL INJURY AND PROPERTY DAMAGE.
THE MANUFACTURER OR SELLER CANNOT BE RESPONSIBLE
FOR THE INTERPRETATION OF THIS INFORMATION, NOR CAN IT ASSUME ANY
LIABILITY IN CONNECTION WITH ITS USE.
DISCONNECT POWER CORD BEFORE SERVICING
IMPORTANT — RECONNECT ALL GROUNDING DEVICES
Safety First
Power units are wired, tested, and shipped from the factory ready for use
at 115 volts, 60Hz. To obtain other voltages shown, the motor connections
must be rewired at the terminal box located on the top of the motor and must
be wired as shown on the motor nameplate by qualified personnel.
Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
8
Technical Manual
Parkrimp 1
Bulletin 4480-T20-US
43 Series Fitting Dies (Silver)
80C-A04 Size - 4 (1/4”) Color Coded Red
80C-A05 Size - 5 (5/16”) Color Coded Purple
80C-A06 Size - 6 (3/8”) Color Coded Yellow
80C-A08 Size - 8 (1/2”) Color Coded Blue
80C-A10 Size - 10 (5/8”) Color Coded Orange
80C-A12 Size - 12 (3/4”) Color Coded Green
80C-A16 Size - 16 (1”) Color Coded Black
26 Series Fitting Dies (Silver)
80C-E04 Size - 4 (3/16”) Color Coded Red
80C-E05 Size - 5 (1/4”) Color Coded Purple
80C-E06 Size - 6 (5/16”) Color Coded Yellow
80C-E08 Size - 8 (13/32”) Color Coded Blue
80C-E10 Size - 10 (1/2”) Color Coded Orange
80C-E12 Size - 12 (5/8”) Color Coded Green
80C-E16 Size - 16 (7/8”) Color Coded Black
Operation and Crimping
The following crimping dies are available for use with the Parkrimp 1 machine:
81 Series Fitting Dies (Silver)
80C-V12 Size - 12 (3/4”) Color Coded Green
80C-V16 Size - 16 (1”) Color Coded Black
80C-V20 Size - 20 (1-1/4”) Color Coded White
Silver
Die Ring
Black
Die Ring
Die Set
Figure 4: Die Rings and Die Set
The following tooling is used for crimping:
80C-R01 Silver Die Ring.
To determine when to use, refer to the selection chart
in Parker Catalog 4400 or decal on side of crimper.
80C-R02 Black Die Ring
To determine when to use, refer to die selection chart
in Parker Catalog 4400 or decal on side of crimper.
80C-Axx Die Set - 43 Series
80C-Exx Die Set - 26 Series
80C-Vxx Die Set - 81 Series
80C-Yxx Die Set - 25 Series
80C-Hxxx Die Set - HY Series
The Parkrimp 1 can be used to crimp some Parflex Division products. Please contact Parflex Division for more
information.
The Parkrimp 1 Model 80C-101 is shipped with 1/4”, 3/8”, 1/2”, 3/4”, and 1” 43 Series dies as standard 5/16”,
5/16” and 5/8” dies are optional. 26 and 81 Series dies are also available.
The 43 Series dies are silver and inserts are color coded by size. Refer to the die selection chart on the
Parkrimp 1 machine or Parker Catalog 4400 to determine which die set and die ring to use when crimping a
particular fitting, hose size and type.
Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
9
Technical Manual
Parkrimp 1
Bulletin 4480-T20-US
Notes:
This chart is displayed on the yellow cover of the Parkrimp 1 machine.
The 43 Series dies are interchangeable between all of the Parkrimp machines. The die rings are not
interchangeable between machines. Use only 80C-R01 and 80C-R02 die rings on the Parkrimp 1 machine.
For a complete selection of hose and fittings, see Parker Catalog 4400 online at www.parkerhose.com.
Caution: To ensure consistent quality, crimp diameters must be checked —
1. After first assembly.
2. At regular intervals during the production, such as first, last and every 50th assembly.
If you find your crimp diameters out of tolerance, inspect each assembly made. Never allow hose assemblies
with an incorrect crimp diameter to be used. Use the appropriate Parker Machine Trouble Shooting Guide to
determine the cause. If you are unable to determine the cause of the problem, call our Hose Products Division
Technical Service Department, (440) 943-5700, for assistance.
Additional Hose Die Selection Charts are available upon request from your Parker supplier.
Tool Selection Chart
For Reference Only
HOSE -4
RED
-5
PUR
-6
YEL
-8
BLU
-10
ORG
-12
GRN
-16
BLK
-20
WHT Die
Ring
Die Part Number 80C-A04 80C-A05 80C-A06 80C-A08 80C-A10 80C-A12 80C-A16
351TC/ST
422
424
426
431
436
451TC/ST
471TC/ST
472TC
482TC/ST
0.645
0.665
0.710
0.730
0.825
0.845
0.945
0.965
1.060
1.080
1.245
1.265
1.590
1.610 SILVER
421WC
302
301LT
304
341
381
601
604
881
0.685
0.705
0.750
0.770
0.865
0.885
0.985
1.005
1.100
1.120
1.285
1.305
1.630
1.650 BLACK
722TC/ST/LT (-6, -8, -10 ONLY)
Die Part Number 80C-Y06 80C-Y08
271 0.680
0.700
0.825
0.845 SILVER
Die Part Number 80C-E04 80C-E05 80C-E06 80C-E08 80C-E10 80C-E12 80C-E16
213 285 293 0.460
0.480
0.520
0.540
0.575
0.595
0.670
0.690
0.805
0.825
0.915
0.935
1.175
1.195 SILVER
201
206
221FR
225
244
266
SS25UL 0.500
0.520
0.560
0.580
0.615
0.635
0.710
0.730
0.845
0.865
0.955
0.975
1.215
1.235 BLACK
Die Part Number 80C-V12 80C-V16 80C-V20
811 811HT 881 1.155
1.175
1.450
1.470
1.740
1.760 SILVER
Die Part Number 80C-H585 80C-H735 80C-H840 80C-H970 80C-H120
AX 0.575
0.595
0.725
0.745
0.830
0.850
0.960
0.980
1.110
1.130 SILVER
Die Part Number 80C-H605 80C-H775 80C-H885 80C-H1010 80C-H1170
BXX 0.635
0.655
0.805
0.825
0.915
0.935
1.040
1.060
1.200
1.220 BLACK
Die Part Number 80C-H595 80C-H735 80C-H860 80C-H1015 80C-H1170 80C-H1365
611HT 801 836 0.575
0.595
0.720
0.740
0.860
0.880
0.995
1.015
1.140
1.160
1.350
1.370 SILVER
Caution: Read the operations and technical manual before attempting to
operate this machine. Do not operate this machine without guard in place.
Keep hands clear of moving parts when operating machine.
Note: Do not use this machine to assemble any size stainless
steel fittings.
For a new Decal, contact Parker at: 1-800-C-PARKER or print your own at www.parker.com/crimpsource.
Decal Part Number: 80C-CRIMPDECAL REV A
HY
Series
Fitting
Series
81
Series
26
Series
43
Series
Parker Hannin Corporation
Hose Products Division
30240 Lakeland Blvd.
Wickliffe, Ohio 44092
Parkrimp 1
Hose Die Selection Chart
25
Series
Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
10
Technical Manual
Parkrimp 1
Bulletin 4480-T20-US
Crimping Instructions
Mark the hose insertion depth
and push hose into fitting
until the mark on the hose is
even with the end of the shell.
Lubricate hose if necessary,
however, DO NOT lubricate if
using spiral hose. See Hose
Insertion Depth table below.
Place shell onto end of
hose and make sure
the end of the shell
lines up with the Inser-
tion Depth mark.
Push hose onto the
88 Series fitting until
the shell bottoms
against the fitting’s
stop ring or hex.
Lubricate hose if
necessary.
Position the hose and fitting in dies from below.
Rest bottom of coupling on die step using the PARKALIGN®feature.
26
S
erie
s
Parkrim
p
S
erie
s
8
1
S
erie
s
&ULPSLQJ,QVWUXFWLRQVIRUDQG+<6HULHV¿WWLQJV
Pull pin at the top of
pusher to swing it
back. Place unitized
die-train into base
plate. See decal on
crimper for proper
die set.
Note: Parkrimp 1
does not have a
pin at the top of
the pusher.
Important:
Lubricate the
crimper’s die bowl
with a MOLY-
GRADE lithium
grease or Molykote
GN assembly paste.
Color-Coded
Unitized
Die-Train
Place correct die ring
on top of the dies. See
decal on crimper for
proper die ring.
Operate pump until the die
ring bottoms out. Release
pressure within the pump
— remove finished
assembly.
For 81 Series Shells with 88 Series Fittings
2Insert unitized die train
4Place die ring and crimp
5Measure crimp diameter
Standard
Parkrimp Series
26 Series
Crimp
Diameter
Measure crimp diameter on the flat surfaces of the
crimped shell, referenced in the illustration
to the left. Reference decal on crimper for crimp
diameters. Never use hose assemblies with
incorrect crimp diameters.
Important: Hose assemblies must be inspected for
cleanliness and free of all foreign particles.
)RUVSHFL¿FLQIRUPDWLRQRQFULPSLQJYLVLW&ULPSVRXUFHTM online at www.parker.com/crimpsource.
Hose insertion depths
Fitting
Size
Fitting Series
25 26 43 81 HY
inch mm inch mm inch mm inch mm inch mm
-4 — — 13/16 21 13/16 21 — — 1-7/16 37
-5 — — 13/16 21 15/16 24 — — — —
-6 7/8 22 13/16 21 1-1/8 29 — — 1-1/2 40
-8 7/8 22 13/16 21 1-5/16 33 — — 1-9/16 40
-10 — — 7/8 22 1-9/16 40 — — 1-9/16 40
-12 — — 7/8 22 1-1/2 38 1-1/8 29 1-5/8 40
-16 — — 1 25 1-3/4 44 1-1/4 32 1-3/4 43
-20 — — 1 25 1-7/8 48 1-5/16 33 — —
-24 — — 1-1/16 27 1-7/16 37 1-5/16 33 — —
-32 — — 1-1/4 32 1-13/16 46 1-11/16 43 — —
10DUNLQVHUWLRQGHSWKDQGSXVKRQ¿WWLQJ
33RVLWLRQWKH¿WWLQJ
Note: See Hose Insertion Depth table at the
right.
Important: Hose assemblies must be inspected
for cleanliness and free of all foreign particles.
Note: Parker Hannifin will not accept
responsibility for the operations of, or provide
warranty coverage for, a crimper that is
operated by a power unit other than equipment
supplied by Parker Hannifin for the expressed
purpose of operating the designated crimper.
Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
11
Technical Manual
Parkrimp 1
Bulletin 4480-T20-US
Assembly Detail & Parts List
Crimper
Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
12
Technical Manual
Parkrimp 1
Bulletin 4480-T20-US
ITEM QTY. PART NUMBER DESCRIPTION
*1 1 792011 MOUNTING BRACKET
2 1 792019 LEFT CAM RAMP
3 1 792020 RIGHT CAM RAMP
4 1 792021 PUSHER
*5 1 792024 CYLINDER
*6 1 792025 CAP PLATE
*7 4 792027 COMPRESSION SLEEVE
*8 1 792029 BASE PLATE
9 1 792030 DIE SEPARATOR
*10 2 792031 TRUNNION CAP
*11 2 792032 FRONT TIE ROD
*12 2 792062 REAR TIE ROD
*13 8 792063 1-14 HEX NUT
14 2 792064 GREASE FITTING
15 2 792065 EXTENSION SPRING
16 2 792067 CAM FOLLOWER
17 4 792068 1/4-20 X 5/8” S.H.C.S.
18 2 802001 1/4-20 X 3/8” BHCS
19 1 802002 GUARD
20 4 802015 1/4-20 HEX NUT
21 2 832001 1/8” X 3/4” SPRING PIN
22 1 DEC-SNBR SERIAL NUMBER DECAL
23 1 881620-B PARKER LOGO DECAL
24 1 DEC-CAUTION CRIMP CAUTION DECAL
25 1 80C-115 POWER UNIT
26 2 4 F5OLO ADAPTER
27 1 80C-HHAB HOSE ASSEMBLY
28 1 80C-HHAA HOSE ASSEMBLY
Assembly Detail & Parts List
Crimper
*These component are not sold as individual items, contact Technical Services.
Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
13
Technical Manual
Parkrimp 1
Bulletin 4480-T20-US
Replacement Parts
Die Separator Replacement (Part Number 792030)
REMOVAL
1. Remove the two 3/4” x 1/8” spring pins (832001).
2. Remove the die separator (792030) and springs (792065) from the crimper base plate (792029).
3. Remove the springs (792065) from the die separator (792030).
INSTALLATION
To install the new die separator, follow the above steps in reverse.
Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
14
Technical Manual
Parkrimp 1
Bulletin 4480-T20-US
Replacement Parts
Replacement of Parkrimp 1 Cam Ramps and Cam Followers
REMOVAL
1. Start the power unit and run the pusher completely up.
2. Unplug the power unit.
3. Remove the tour 1/4 - 20 x 5/8” socket head cap screws (792068) holding the cam ramps using
a 3/16” allen wrench.
4. Unscrew and remove the cam followers (792067) from the pusher.
INSTALLATION
To reassemble, follow the above steps in reverse.
Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
15
Technical Manual
Parkrimp 1
Bulletin 4480-T20-US
Replacement Parts
Control Valve Replacement (Part Nubmer DIVL9CN)
REMOVAL
1. Unplug the power unit
2. Remove the four 10-24 socket head bolts that hold the valve in place.
3. Remove the valve DIVL9CN.
NOTE: This valve is available through Parker Valve Division
INSTALLATION
1. Mount the new valve to the pump assembly. Make sure the four o-rings are in place on the underside of the
valve.
2. Insert the four 10-24 socket head bolts into the valve and tighen them to 50-60 lbs. ins. in a diametrically
opposed pattern.
3. Run the power unit and check for leaks.
Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
16
Technical Manual
Parkrimp 1
Bulletin 4480-T20-US
Trouble Shooting Guide
Technical Manual
Parkrimp 1
Symptoms Possible Causes What To Do
Power unit does not
operate
Blown fuse(s)
Low voltage at motor
On-off switch faulty
Motor or pump assembly
faulty
Replace with time-delay fuse(s) or circuit
breaker(s) and check for the cause of the
overload.
Call a qualified electrician.
Disconnect power. Replace off-on switch.
Connect Technical Service Department.
Power unit stalls before
pusher bottoms out
Low voltage at motor
Lack of lubrication between
dies and die cavity
Wrong fitting, hose or die
ring combination
Call a qualified electrician.
Lubricate die bowl with bowl with approved MOLY-
GRADE grease such as Citgo Lithoplex MP2, Dow
Corning Molykote GN Assembly Paste or equiv-
alent.
Use correct combination. See Catalog No. 4400.
Motor vibrates or
is excessively noisy
High voltage
Motor fan loose, damaged,
or out of balance
Call a qualified electrician.
With power disconnected, remove motor fan
guard. Tighten fan screw(s), or repair fan or fan
guard by straightening. If problem continues,
contact Technical Service Department.
Power unit runs but
cylinder does not move
up or down when valve
handle is actuated.
Low oil supply
Valve or pump faulty
Refill oil reservoir with high grade AW32
hydraulic oil. Tank capacity is 1 gallon.
Contact Technical Service Department for trouble
shooting or analysis.
Pusher does not follow
cam ramps.
Machine is not installed properly
Cam Ramp(s) bent or
damaged.
Cam follower(s) bent or
damaged.
Work table must be level. Refer to installation
instructions on page 5. Front of base plate must
overhang the work surface by 6 inches. The front
tie rod nuts must not be on the work surface.
Repair or place cam ramp(s). Refer to page 14
for replacement.
Repair or replace cam follower(s). Refer to page 14 for
replacement.
If you have a problem with your Parkrimp 1 machine:
• First check that the proper tooling, hose and fitting combinations are being used as identified in the Parker
Catalog 4400.
• Then check the following recommendations. If after the following suggested remedy, the problem persists, call
our Technical Service Department at (440) 943-5700.
Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
17
Technical Manual
Parkrimp 1
Bulletin 4480-T20-US
Trouble Shooting Guide
Symptoms Possible Causes What To Do
Valve leaks Valve hold down bolts loose
O-rings at valve to subplate
worn or damaged.
Tighten hold down bolts to 50-60 inch pounds.
Replace O-rings. Valve replacement instructions
are found on page 15.
Coupling crimp diameter
above or below
specification.
Wrong fitting style being
used
Wrong hose being used.
Wrong die ring being used
Pusher is not being bottomed
out on die ring and base
plate (usually inconsistent
crimp diameters)
Relief valve set too low
High or low voltage
Worn, damaged or faulty die
ring
Low on oil
Crimp dies or die rings
damaged, worn or faulty
Die cavity in base plate worn
or faulty
Only approved fittings can be used with the
Parkrimp 1 machine. For a complete selection
and correct combinations of hose and fittings,
see Parker Catalog 4400.
Use only Parker No-Skive hose. For a complete
selection of hose and fittings, see Parker Catalog 4400.
See crimper decal or Parker Catalog 4400 for correct
die ring.
Lubricate die bowl with bowl with approved MOLY-
GRADE grease such as Citgo Lithoplex MP2, Dow
Corning Molykote GN Assembly Paste or equivalent..
When bottomed, you will hear the relief valve open. You
can also check for proper bottoming by placing a piece of
paper between die ring and base plate. If properly bot-
tomed, you should not be able to remove paper.
Relief valve setting should be 3000 psi. Relief valve
can only be set at factory.
Call a qualified electrician.
Replace die ring.
Refill oil reservoir with high grade hydraulic AW32 oil.
Tank capacity is 1 gallon.
Visually inspect all wear surfaces for raised metal dent or
gouges. Replace damaged die sets or die rings. Worn
or faulty die sets will crimp above or below specification
by the same amount with both the silver and black die
rings. Replace worn or faulty die sets.
Lubricate the die cavity in base plate frequently to
prevent wear.
Check crimp diameter of several different sizes of
die sets with both the silver and black die rings. If
all crimp diameters are out of specification by the same
amount, the die cavity in the base plate may be out of
specification. Contact Technical Service Department for
repair.
Lubricate the die cavity in the base plate frequently to
prevent wear.
Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
18
Technical Manual
Parkrimp 1
Bulletin 4480-T20-US
Maintenance
Maintenance
•Check hydraulic oil level every 40 hours of operation.
•Oil level should be within 1” of the fill port.
•If it is necessary to add oil, use Citgo AW32 or equivalent.
•If oil temperature rises to 140°F, turn off machine and let cool to 120°F.
•Drain and refill the reservoir every 1000 hours of operation.
•Check the crimp bowl weekly for signs of wear.
•Clean the crimp bowl of old grease on a weekly basis. Re-grease the crimp bowl after the bowl has been
cleaned.
•Apply approved MOLY-GRADE lithium grease such as Citgo Lithoplex MP2, Dow Corning MolyKote GN
Assembly Paste or equivalent to the dies and crimp bowl each time the dies are changed. If dies are not
changed through a day’s operation, grease should be applied twice a day.
Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
19
Technical Manual
Parkrimp 1
Bulletin 4480-T20-US
1.0 GENERAL INSTRUCTIONS
1.1 Scope: This safety guide provides instructions for selecting and using (including
assembling, installing, and maintaining) these Products. For convenience, all rubber
and/or thermoplastic products commonly called “hose” or “tubing” are called “Hose”
in this safety guide. All assemblies made with Hose are called “Hose Assemblies”.
All products commonly called “fittings” or “couplings” are called “Fittings”. All related
accessories (including crimping and swaging machines and tooling) are called “Related
Accessories”. This safety guide is a supplement to and is to be used with, the specific
Parker publications for the specific Hose, Fittings and Related Accessories that are being
considered for use.
1.2 Fail-Safe: Hose, and Hose Assemblies and Fittings can and do fail without warning for
many reasons. Design all systems and equipment in a fail-safe mode, so that failure of
the Hose or Hose Assembly or Fitting will not endanger persons or property.
1.3 Distribution: Provide a copy of this safety guide to each person that is responsible for
selecting or using Hose and Fitting products. Do not select or use Parker Hose or Fittings
without thoroughly reading and understanding this safety guide as well as the specific
Parker publications for the products considered or selected.
1.4 User Responsibility: Due to the wide variety of operating conditions and applications
for Hose and Fittings, Parker and its distributors do not represent or warrant that any
particular Hose or Fitting is suitable for any specific end use system. This safety guide
does not analyze all technical parameters that must be considered in selecting a product.
The user, through its own analysis and testing, is solely responsible for:
• Making the final selection of the Hose and Fitting.
• Assuring that the user’s requirements are met and that the application presents no
health or safety hazards.
• Providing all appropriate health and safety warnings on the equipment on which the
Hose and Fittings are used.
• Assuring compliance with all applicable government and industry standards.
1.5 Additional Questions: Call the appropriate Parker technical service department if you
have any questions or require any additional information. See the Parker publication for
the product being considered or used, or call 1-800-CPARKER, or go to www.parker.
com, for telephone numbers of the appropriate technical service department.
2.0 HOSE AND FITTING SELECTION INSTRUCTIONS
2.1 Electrical Conductivity: Certain applications require that the Hose be nonconductive
to prevent electrical current flow. Other applications require the Hose and the Fitting
and the Hose/Fitting interface to be sufficiently conductive to drain off static electricity.
Extreme care must be exercised when selecting Hose and Fittings for these or any other
applications in which electrical conductivity or nonconductivity is a factor.
The electrical conductivity or nonconductivity of Hose and Fittings is dependent upon
many factors and may be susceptible to change. These factors include but are not limited
to the various materials used to make the Hose and the Fittings, Fitting finish (some
Fitting finishes are electrically conductive while others are nonconductive), manufacturing
methods (including moisture control), how the Fittings contact the Hose, age and amount
of deterioration or damage or other changes, moisture content of the Hose at any particular
time, and other factors.
The following are considerations for electrically nonconductive and conductive Hose. For
other applications consult the individual catalog pages and the appropriate industry or
regulatory standards for proper selection.
2.1.1 Electrically Nonconductive Hose: Certain applications require that the Hose be
nonconductive to prevent electrical current flow or to maintain electrical isolation. For these
applications that require Hose to be electrically nonconductive, including but not limited
to applications near high voltage electric lines, only special nonconductive Hose can be
used. The manufacturer of the equipment in which the nonconductive Hose is to be used
must be consulted to be certain that the Hose and Fittings that are selected are proper for
the application. Do not use any Parker Hose or Fitting for any such application requiring
nonconductive Hose, including but not limited to applications near high voltage electric
lines, unless (i) the application is expressly approved in the Parker technical publication
for the product, (ii) the Hose is marked “nonconductive”, and (iii) the manufacturer of the
equipment on which the Hose is to be used specifically approves the particular Parker
Hose and Fitting for such use.
2.1.2 Electrically Conductive Hose: Parker manufacturers special Hose for certain
applications that require electrically conductive Hose.
Parker manufactures special Hose for conveying paint in airless paint spraying applications.
This Hose is labeled “Electrically Conductive Airless Paint Spray Hose” on its layline and
packaging. This Hose must be properly connected to the appropriate Parker Fittings and
properly grounded in order to dissipate dangerous static charge buildup, which occurs in
all airless paint spraying applications. Do not use any other Hose for airless paint spraying,
even if electrically conductive. Use of any other Hose or failure to properly connect the
Hose can cause a fire or an explosion resulting in death, personal injury, and property
damage.
Parker manufactures a special Hose for certain compressed natural gas (“CNG”)
applications where static electricity buildup may occur. Parker CNG Hose assemblies
comply with AGA Requirements 1-93, “Hoses for Natural Gas Vehicles and Fuel
Dispensers”. This Hose is labeled “Electrically Conductive for CNG Use” on its layline
and packaging. This Hose must be properly connected to the appropriate Parker Fittings
and properly grounded in order to dissipate dangerous static charge buildup, which occurs
in, for example, high velocity CNG dispensing or transfer. Do not use any other Hose for
CNG applications where static charge buildup may occur, even if electrically conductive.
Use of other Hoses in CNG applications or failure to properly connect or ground this
Hose can cause a fire or an explosion resulting in death, personal injury, and property
damage. Care must also be taken to protect against CNG permeation through the Hose
wall. See section 2.6, Permeation, for more information. Parker CNG Hose is intended
for dispenser and vehicle use at a maximum temperature of 180°F. Parker CNG Hose
should not be used in confined spaces or unventilated areas or areas exceeding 180°F.
Final assemblies must be tested for leaks. CNG Hose Assemblies should be tested on
a monthly basis for conductivity per AGA 1-93.
Parker manufacturers special Hose for aerospace in flight applications. Aerospace in
flight applications employing Hose to transmit fuel, lubricating fluids and hydraulic fluids
require a special Hose with a conductive inner tube. This Hose for in flight applications
is available only from Parker’s Stratoflex Products Division. Do not use any other Parker
Hose for in flight applications, even if electrically conductive. Use of other Hoses for in
flight applications or failure to properly connect or ground this Hose can cause a fire or
an explosion resulting in death, personal injury , and property damage. These Hose
assemblies for in flight applications must meet all applicable aerospace industry, aircraft
engine, and aircraft requirements.
Safety Guide for Selecting and Using Hose, Fittings and Related Accessories
!Parker Safety Guide for Selecting and Using Hose, Tubing, Fittings and Related Accessories
Parker Publication No. 4400-B.1
Revised: May, 2002
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
20
Technical Manual
Parkrimp 1
Bulletin 4480-T20-US
2.2 Pressure: Hose selection must be made so that the published maximum recommended
working pressure of the Hose is equal to or greater than the maximum system pressure.
Surge pressures or peak transient pressures in the system must be below the published
maximum working pressure for the Hose. Surge pressures and peak pressures can
usually only be determined by sensitive electrical instrumentation that measures and
indicates pressures at millisecond intervals. Mechanical pressure gauges indicate only
average pressures and cannot be used to determine surge pressures or peak transient
pressures. Published burst pressure ratings for Hose is for manufacturing test purposes
only and is no indication that the Product can be used in applications at the burst pressure
or otherwise above the published maximum recommended working pressure.
2.3 Suction: Hoses used for suction applications must be selected to insure that the Hose
will withstand the vacuum and pressure of the system. Improperly selected Hose may
collapse in suction application.
2.4 Temperature: Be certain that fluid and ambient temperatures, both steady and
transient, do not exceed the limitations of the Hose. Temperatures below and above the
recommended limit can degrade Hose to a point where a failure may occur and release
fluid. Properly insulate and protect the Hose Assembly when routing near hot objects
(e.g. manifolds). Do not use any Hose in any application where failure of the Hose could
result in the conveyed fluids (or vapors or mist from the conveyed fluids) contacting any
open flame, molten metal, or other potential fire ignition source that could cause burning
or explosion of the conveyed fluids or vapors.
2.5 Fluid Compatibility: Hose Assembly selection must assure compatibility of the
Hose tube, cover, reinforcement, and Fittings with the fluid media used. See the fluid
compatibility chart in the Parker publication for the product being considered or used.
This information is offered only as a guide. Actual service life can only be determined
by the end user by testing under all extreme conditions and other analysis.
Hose that is chemically compatible with a particular fluid must be assembled using Fittings
and adapters containing likewise compatible seals.
2.6 Permeation: Permeation (that is, seepage through the Hose) will occur from inside the
Hose to outside when Hose is used with gases, liquid and gas fuels, and refrigerants
(including but not limited to such materials as helium, diesel fuel, gasoline, natural gas, or
LPG). This permeation may result in high concentrations of vapors which are potentially
flammable, explosive, or toxic, and in loss of fluid. Dangerous explosions, fires, and
other hazards can result when using the wrong Hose for such applications. The system
designer must take into account the fact that this permeation will take place and must
not use Hose if this permeation could be hazardous. The system designer must take into
account all legal, government, insurance, or any other special regulations which govern
the use of fuels and refrigerants. Never use a Hose even though the fluid compatibility
is acceptable without considering the potential hazardous effects that can result from
permeation through the Hose Assembly.
Permeation of moisture from outside the Hose to inside the Hose will also occur in
Hose assemblies, regardless of internal pressure. If this moisture permeation would
have detrimental effects (particularly, but not limited to refrigeration and air conditioning
systems), incorporation of sufficient drying capacity in the system or other appropriate
system safeguards should be selected and used.
2.7 Size: Transmission of power by means of pressurized fluid varies with pressure and
rate of flow. The size of the components must be adequate to keep pressure losses to
a minimum and avoid damage due to heat generation or excessive fluid velocity.
2.8 Routing: Attention must be given to optimum routing to minimize inherent problems
(kinking or flow restriction due to Hose collapse, twisting of the Hose, proximity to hot
objects or heat sources).
2.9 Environment: Care must be taken to insure that the Hose and Fittings are either
compatible with or protected from the environment (that is, surrounding conditions) to
which they are exposed. Environmental conditions including but not limited to ultraviolet
radiation, sunlight, heat, ozone, moisture, water, salt water, chemicals, and air pollutants
can cause degradation and premature failure.
2.10 Mechanical Loads: External forces can significantly reduce Hose life or cause failure.
Mechanical loads which must be considered include excessive flexing, twist, kinking,
tensile or side loads, bend radius, and vibration. Use of swivel type Fittings or adapters
may be required to insure no twist is put into the Hose. Unusual applications may require
special testing prior to Hose selection.
2.11 Physical Damage: Care must be taken to protect Hose from wear, snagging, kinking,
bending smaller that minimum bend radius, and cutting, any of which can cause premature
Hose failure. Any Hose that has been kinked or bent to a radius smaller than the minimum
bend radius, and any Hose that has been cut or is cracked or is otherwise damaged,
should be removed and discarded.
2.12 Proper End Fitting: See instructions 3.2 through 3.5. These recommendations may be
substantiated by testing to industry standards such as SAE J517 for hydraulic applications,
or MIL-A-5070, AS1339, or AS3517 for Hoses from Parker’s Stratoflex Products Division
for aerospace applications.
2.13 Length: When establishing a proper Hose length, motion absorption, Hose length
changes due to pressure, and Hose and machine tolerances and movement must be
considered.
2.14 Specifications and Standards: When selecting Hose and Fittings, government, industry,
and Parker specifications and recommendations must be reviewed and followed as
applicable.
2.15 Hose Cleanliness: Hose components may vary in cleanliness levels. Care must be
taken to insure that the Hose Assembly selected has an adequate level of cleanliness
for the application.
2.16 Fire Resistant Fluids: Some fire resistant fluids that are to be conveyed by Hose
require use of the same type of Hose as used with petroleum base fluids. Some such
fluids require a special Hose, while a few fluids will not work with any Hose at all. See
instructions 2.5 and 1.5. The wrong Hose may fail after a very short service. In addition,
all liquids but pure water may burn fiercely under certain conditions, and even pure water
leakage may be hazardous.
2.17 Radiant Heat: Hose can be heated to destruction without contact by such nearby items
as hot manifolds or molten metal. The same heat source may then initiate a fire. This
can occur despite the presence of cool air around the Hose.
2.18 Welding or Brazing: When using a torch or arc-welder in close proximity to hydraulic
lines, the hydraulic lines should be removed or shielded with appropriate fire resistant
materials. Flame or weld spatter could burn through the Hose and possibly ignite escaping
fluid resulting in a catastrophic failure. Heating of plated parts, including Hose Fittings
and adapters, above 450°F (232°C) such as during welding, brazing, or soldering may
emit deadly gases.
2.19 Atomic Radiation: Atomic radiation affects all materials used in Hose assemblies.
Since the long-term effects may be unknown, do not expose Hose assemblies to atomic
radiation.
2.20 Aerospace Applications: The only Hose and Fittings that may be used for in flight
aerospace applications are tHose available from Parker’s Stratoflex Products Division.
Do not use any other Hose or Fittings for in flight applications. Do not use any Hose or
Fittings from Parker’s Stratoflex Products Division with any other Hose or Fittings, unless
expressly approved in writing by the engineering manager or chief engineer of Stratoflex
Products Division and verified by the user’s own testing and inspection to aerospace
industry standards.
2.21 Unlocking Couplings: Ball locking couplings or other couplings with disconnect sleeves
can unintentionally disconnect if they are dragged over obstructions or if the sleeve is
bumped or moved enough to cause disconnect. Threaded couplings should be considered
where there is a potential for accidential uncoupling.
3.0 HOSE AND FITTING ASSEMBLY AND INSTALLATION INSTRUCTIONS
3.1 Component Inspection: Prior to assembly, a careful examination of the Hose and
Fittings must be performed. All components must be checked for correct style, size,
catalog number, and length. The Hose must be examined for cleanliness, obstructions,
blisters, cover looseness, kinks, cracks, cuts or any other visible defects. Inspect the
Fitting and sealing surfaces for burrs, nicks, corrosion or other imperfections. Do NOT
use any component that displays any signs of nonconformance.
3.2 Hose and Fitting Assembly: Do not assemble a Parker Fitting on a Parker Hose
that is not specifically listed by Parker for that Fitting, unless authorized in writing by
the engineering manager or chief engineer of the appropriate Parker division. Do
not assemble a Parker Fitting on another manufacturers Hose or a Parker Hose on
another manufacturers Fitting unless (i) the engineering manager or chief engineer of
the appropriate Parker division approves the Assembly in writing or that combination is
expressly approved in the appropriate Parker literature for the specific Parker product,
and (ii) the user verifies the Assembly and the application through analysis and testing.
For Parker Hose that does not specify a Parker Fitting, the user is solely responsible for
the selection of the proper Fitting and Hose Assembly procedures. See instruction 1.4.
The Parker published instructions must be followed for assembling the Fittings on the
Hose. These instructions are provided in the Parker Fitting catalog for the specific Parker
Fitting being used, or by calling 1-800-CPARKER, or at www.parker.com.
3.3 Related Accessories: Do not crimp or swage any Parker Hose or Fitting with anything
but the listed swage or crimp machine and dies in accordance with Parker published
instructions. Do not crimp or swage another manufacturers Fitting with a Parker crimp
or swage die unless authorized in writing by the engineering manager of chief engineer
of the appropriate Parker division.
3.4 Parts: Do not use any Parker Fitting part (including but not limited to socket, shell,
nipple, or insert) except with the correct Parker mating parts, in accordance with Parker
published instructions, unless authorized in writing by the engineering manager or chief
engineer of the appropriate Parker division.
3.5 Reusable/Permanent: Do not reuse any field attachable (reusable) Hose Fitting that
has blown or pulled off a Hose. Do not reuse a Parker permanent Hose Fitting (crimped
or swaged) or any part thereof. Complete Hose Assemblies may only be reused after
proper inspection under section 4.0. Do not assemble Fittings to any previously used
hydraulic Hose that was in service, for use in a fluid power application.
3.6 Pre-Installation Inspection: Prior to installation, a careful examination of the Hose
Assembly must be performed. Inspect the Hose Assembly for any damage or defects.
Do NOT use any Hose Assembly that displays any signs of nonconformance.
Safety Guide for Selecting and Using Hose, Fittings and Related Accessories
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